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1-iv Table of Contents
Ignition System Components Location................1H-1
Diagnostic Information and Procedures............1H-2
Ignition System Symptom Diagnosis...................1H-2
No Spark or Poor Spark ......................................1H-3
Repair Instructions ..............................................1H-4
Removal and Installation...................................1H-4
Ignition Coil Removal and Installation .................1H-5
Spark Plug Removal and Installation ..................1H-6
Spark Plug Inspection and Cleaning ...................1H-6
CKP Sensor Inspection .......................................1H-9
CKP Sensor Removal and Installation ..............1H-10
Engine Stop Switch Inspection..........................1H-10
Ignition Switch Inspection..................................1H-10
Ignition Switch Removal and Installation...........1H-10
Specifications.....................................................1H-11
Service Data......................................................1H-11
Tightening Torque Specifications......................1H-11
Special Tools and Equipment ...........................1H-11
Special Tool ......................................................1H-11
Starting System ......................................... 1I-1
Schematic and Routing Diagram......................... 1I-1
Starting System Diagram ..................................... 1I-1
Component Location ............................................ 1I-1
Starting System Components Location................ 1I-1
Diagnostic Information and Procedures............. 1I-1
Starting System Symptom Diagnosis................... 1I-1
Starter Motor will not Run..................................... 1I-2
Repair Instructions ............................................... 1I-3
Starter Motor Components................................... 1I-3
Starter Motor Removal and Installation................ 1I-4
Starter Motor Disassembly and Assembly ........... 1I-5
Starter Motor Inspection....................................... 1I-6
Starter Relay Removal and Installation................ 1I-7
Starter Relay Inspection....................................... 1I-7
Starter Torque Limiter Inspection....................... 1I-12
Starter Clutch Inspection.................................... 1I-13
Starter Button Inspection.................................... 1I-13
Specifications...................................................... 1I-14
Service Data....................................................... 1I-14
Tightening Torque Specifications....................... 1I-14
Special Tools and Equipment ............................ 1I-15
Recommended Service Material ........................ 1I-15
Special Tool ....................................................... 1I-15
Charging System ...................................... 1J-1
Schematic and Routing Diagram ........................ 1J-1
Charging System Diagram .................................. 1J-1
Component Location ........................................... 1J-1
Charging System Components Location............. 1J-1
Diagnostic Information and Procedures ............ 1J-1
Charging System Symptom Diagnosis................ 1J-1
Battery Runs Down Quickly ................................ 1J-2
Repair Instructions .............................................. 1J-3
Battery Current Leakage Inspection.................... 1J-3
Regulated Voltage Inspection ............................. 1J-3
Generator Inspection........................................... 1J-4
Generator Removal and Installation.................... 1J-5
Regulator / Rectifier Inspection ........................... 1J-7
Battery Components ........................................... 1J-8
Battery Charging ................................................. 1J-8
Battery Visual Inspection................................... 1J-12
Specifications ..................................................... 1J-13
Service Data...................................................... 1J-13
Tightening Torque Specifications...................... 1J-13
Special Tools and Equipment ........................... 1J-13
Recommended Service Material ....................... 1J-13
Special Tool ...................................................... 1J-13
Exhaust System....................................... 1K-1
Precautions...........................................................1K-1
Precautions for Exhaust System .........................1K-1
General Description .............................................1K-1
Exhaust Control System Description...................1K-1
Exhaust Control System Operation .....................1K-1
Repair Instructions ..............................................1K-2
Exhaust Control System Construction ................1K-2
Exhaust System Components .............................1K-3
EXCVA Inspection...............................................1K-7
EXCVA Pulley / EXCV Cable Inspection.............1K-7
EXCVA Adjustment .............................................1K-7
Exhaust System Inspection ...............................1K-12
EXCV Inspection ...............................................1K-12
Specifications .....................................................1K-13
Service Data......................................................1K-13
Tightening Torque Specifications......................1K-13
Special Tools and Equipment ...........................1K-13
Recommended Service Material .......................1K-13
Special Tool ......................................................1K-13
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