Gear Position (Gp) Switch Inspection; Gear Position (Gp) Switch Removal And Installation - Suzuki VLR1800 Service Manual

5B-12 Manual Transmission:
Gearshift Fork Thickness
Measure the gearshift fork thickness using the vernier
calipers.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Gearshift fork thickness
Standard: 4.8 – 4.9 mm (0.189 – 0.193 in)
Gearshift Cam Bearing
Inspect the gearshift cam bearings, left and right for
abnormal noise and smooth rotation.
Replace the bearing if there is anything unusual. Refer
to "Transmission Removal (Page 5B-3)" and
"Transmission Installation (Page 5B-4)".

Gear Position (GP) Switch Inspection

Refer to "Side-stand / Ignition Interlock System Parts
Inspection in Section 1I (Page 1I-8)".
Gear Position (GP) Switch Removal and
Installation
Removal
1) Turn the ignition switch OFF.
2) Remove the clutch cover. Refer to "Clutch Removal
in Section 5C (Page 5C-4)" and "Clutch Installation
in Section 5C (Page 5C-6)".
3) Disconnect the gear position switch coupler (1).
(A)
I649G1520058-03
4) Remove the gear position switch (2).
I822H1520038-01
I822H1520039-01
B822H15206007
B822H15206008
1
I822H1520040-01
2
I822H1520042-01