Conrod Removal And Installation - Suzuki VLR1800 Service Manual

Clutch
Install the clutch component parts (1). Refer to "Clutch
Installation in Section 5C (Page 5C-6)".
Starter Motor
• Apply grease to the O-ring.
: Grease 99000–25010 (SUZUKI SUPER
GREASE A or equivalent)
CAUTION
!
Replace the O-ring with a new one.
• Tighten the starter motor mounting bolts (1) to the
specified torque.
Tightening torque
Starter motor mounting bolt (a): 10 N·m (1.0 kgf-
m, 7.0 lb-ft)
Engine Top Side
• Assembly the engine top side. Refer to "Engine Top
Side Assembly (Page 1D-30)".
1
I822H1140284-01
I822H1140285-01
1
(a)
I822H1140286-01

Conrod Removal and Installation

Removal
1) Remove the crankshaft assembly from the
crankcase. Refer to "Engine Bottom Side
Disassembly (Page 1D-59)".
2) Loosen the conrod cap bolts, and tap the conrod cap
bolts lightly with plastic hammer to remove the
conrod cap.
3) Remove the conrods and mark them to identify their
respective cylinders.
4) Remove the bearings (1).
NOTE
• Do not remove the bearings (1) unless
absolutely necessary.
• Make a note of where the bearings are
removed from so that they can be
reinstalled in their original positions.
CAUTION
!
When removing the bearings, be careful not
to scratch the conrods and the bearings.
1
Engine Mechanical: 1D-84
B822H11406054
I822H1140287-01
I718H1140269-01