Gearshift Lever Removal And Installation; Gearshift Lever Height Inspection And Adjustment - Suzuki VLR1800 Service Manual

5B-14 Manual Transmission:

Gearshift Lever Removal and Installation

Removal
1) Remove the frame lower cover and secondary gear
case cover. Refer to "Exterior Parts Removal and
Installation in Section 9D (Page 9D-3)".
2) Disengage the gearshift link arm by removing the
bolt.
NOTE
Mark the gearshift shaft head at which the
gearshift link arm slit set for correct
reinstallation.
3) Remove the left footrest along with the gear shift
lever.
4) Remove the gearshift lever as shown in the gearshift
lever construction. Refer to "Gearshift Lever
Construction (Page 5B-13)".
Installation
B822H15206010
1) Install the gearshift lever as shown in the gearshift
lever construction. Refer to "Gearshift Lever
Construction (Page 5B-13)".
2) Tighten the footrest bracket bolts (1) to the specified
torque.
Tightening torque
Front footrest bracket bolt (a): 85 N·m (8.5 kgf-
m, 61.5 lb-ft)
3) After installing the gearshift lever, check the gearshift
lever height. Refer to "Gearshift Lever Height
Inspection and Adjustment (Page 5B-14)".
I822H1520077-01
Gearshift Lever Height Inspection and
Adjustment
Inspect and adjust the gearshift lever height in the
following procedures:
1) Inspect the gearshift lever height "a" between the
pedal top face and footrest.
Adjust the gearshift lever height, if necessary.
Gearshift lever height "a"
Standard: 115 – 125 mm (4.5 – 4.9 in)
2) Remove the secondary gear case cover and frame
lower cover. Refer to "Exterior Parts Removal and
Installation in Section 9D (Page 9D-3)".
I822H1520046-03
1
(a)
" a "
I822H1520076-01
B822H15206011
I822H1520047-01