Handlebars Removal And Installation - Suzuki VLR1800 Service Manual

Handlebars Removal and Installation

Removal
1) Remove the following parts from the left handlebar.
a) Rear view mirror
b) Clutch lever (1)
c) Left handlebar switch box (2)
d) Handlebar balancer (3)
e) Handlebar grip (4)
4
3
2) Remove the following parts from the right handlebar.
a) Rear view mirror
b) Front brake master cylinder/Front brake lever (5)
CAUTION
!
Do not turn the front brake master cylinder
upside down.
c) Right handlebar switch box (6)
d) Handlebar balancer (7)
e) Throttle grip (8)
5
B822H16206003
1
2
I822H1620001-01
8
6
7
I822H1620002-01
3) Remove the caps and handlebar clamp bolts.
Installation
Install the handlebars in the reverse order of removal.
Pay attention to the following points:
• Set the handlebars so that its punch mark "A" aligns
with the mating surface of the left handlebar holder.
"A"
• Tighten the handlebar clamp bolts (1) to the specified
torque.
NOTE
First tighten the handlebar clamp bolts (front
ones).
Tightening torque
Handlebar clamp bolt (a): 23 N·m (2.3 kgf-m, 16.5
lb-ft)
1
(a)
" a "
"a": Clearance
Steering / Handlebar:
I822H1620003-01
I822H1620004-03
FWD
"A"
I822H1620005-02
6B-2