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1-ii Table of Contents
Repair Instructions ..............................................1B-9
Heated Oxygen Sensor (O2S) Inspection.........1B-10
PAIR Reed Valve Removal and Installation......1B-10
PAIR System Inspection ...................................1B-11
Crankcase Breather (PCV) Hose Inspection.....1B-12
Removal and Installation (Only for E-33) ........1B-13
Specifications.....................................................1B-16
Service Data......................................................1B-16
Tightening Torque Specifications......................1B-16
Special Tools and Equipment ...........................1B-16
Recommended Service Material ....................... 1B-16
Special Tool ......................................................1B-16
Engine Electrical Devices ....................... 1C-1
Precautions...........................................................1C-1
Precautions for Engine Electrical Device ............1C-1
Component Location ...........................................1C-1
Engine Electrical Components Location .............1C-1
Diagnostic Information and Procedures............1C-1
Engine Symptom Diagnosis ................................1C-1
Repair Instructions ..............................................1C-1
ECM Removal and Installation............................1C-1
CKP Sensor Inspection .......................................1C-1
CKP Sensor Removal and Installation ................1C-1
IAP Sensor Inspection.........................................1C-1
IAP Sensor Removal and Installation..................1C-2
TP Sensor Inspection..........................................1C-2
TP Sensor Removal and Installation...................1C-2
TP Sensor Adjustment ........................................1C-2
IAT Sensor Removal and Installation..................1C-3
ECT Sensor Removal and Installation ................1C-3
ECT Sensor Inspection .......................................1C-4
TO Sensor Removal and Installation ..................1C-5
TO Sensor Inspection .........................................1C-5
STP Sensor Inspection .......................................1C-5
STP Sensor Adjustment......................................1C-5
STP Sensor Removal and Installation ................1C-6
STV Actuator Inspection .....................................1C-7
STV Actuator Removal and Installation ..............1C-7
ISC Valve Inspection...........................................1C-7
ISC Valve Removal and Installation....................1C-7
ISC Valve Preset and Opening Initialization .......1C-7
O2 Sensor Inspection..........................................1C-8
O2 Sensor Removal and Installation...................1C-8
GP Switch Inspection ..........................................1C-8
GP Switch Removal and Installation ...................1C-8
Specifications.......................................................1C-9
Service Data........................................................1C-9
Tightening Torque Specifications........................1C-9
Special Tools and Equipment ...........................1C-10
Recommended Service Material .......................1C-10
Special Tool ......................................................1C-10
Engine Mechanical .................................. 1D-1
Schematic and Routing Diagram ........................1D-1
Camshaft and Sprocket Assembly Diagram .......1D-1
Throttle Cable Routing Diagram..........................1D-2
Diagnostic Information and Procedures ............1D-3
Engine Mechanical Symptom Diagnosis .............1D-3
Compression Pressure Check ............................1D-3
Repair Instructions ..............................................1D-4
Throttle Body Components .................................1D-8
Throttle Body Construction..................................1D-9
ISC Valve Removal and Installation ..................1D-10
Throttle Body Removal and Installation ............1D-10
Throttle Body Disassembly and Assembly ........1D-12
Throttle Body Inspection and Cleaning .............1D-15
Throttle Valve Synchronization .........................1D-16
ISC Valve Reset................................................1D-18
Engine Assembly Removal ...............................1D-18
Engine Assembly Installation ............................1D-23
Engine Top Side Disassembly ..........................1D-25
Engine Top Side Assembly ...............................1D-30
Cylinder Head Cover Inspection .......................1D-43
Camshaft Inspection .........................................1D-43
Inspection........................................................1D-46
Cam Chain Tensioner No. 1 Inspection ............1D-46
Cylinder Head Disassembly and Assembly ......1D-47
Cylinder Head Related Parts Inspection ...........1D-51
Valve Guide Replacement ................................1D-53
Valve Seat Repair .............................................1D-54
Cam Chain Tensioner No. 2 Inspection ............1D-55
Cylinder Inspection............................................1D-55
Piston Ring Removal and Installation ...............1D-56
Piston and Piston Ring Inspection ....................1D-57
Engine Bottom Side Disassembly .....................1D-59
Engine Bottom Side Assembly..........................1D-68
Conrod Removal and Installation ......................1D-84
Conrod / Crankshaft Inspection.........................1D-86
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