Repair Instructions; Clutch Lever Position Switch Inspection; Clutch Cable Removal And Installation - Suzuki VLR1800 Service Manual

Clutch Lever Position Switch Inspection

Inspect the clutch lever position switch in the following
procedures:
1) Disconnect the clutch lever position switch lead
wires.
2) Inspect the switch for continuity with a tester.
If any abnormality is found, replace the switch with a
new one.
Special tool
: 09900–25008 (Multi-circuit tester set)
Tester knob indication
Continuity ( )
Clutch lever position switch
Color
Terminal
Position
FREE
3) Connect the clutch lever position switch lead wires.

Repair Instructions

Clutch Cable Removal and Installation

B822H15306001
Removal
1) Disconnect the clutch cable from the clutch lever.
Refer to "Handlebars Removal and Installation in
Section 6B (Page 6B-2)".
2) Remove the left frame head cover, frame lower
cover and secondary gear case cover. Refer to
"Exterior Parts Removal and Installation in Section
9D (Page 9D-3)".
3) Remove the clutch cable as shown in the throttle
cable diagram. Refer to "Throttle Cable Routing
Diagram in Section 1D (Page 1D-2)".
Installation
1) Install the clutch cable as shown in the throttle cable
diagram. Refer to "Throttle Cable Routing Diagram
in Section 1D (Page 1D-2)".
I822H1530001-01
2) Adjust the clutch cable play. Refer to "Clutch Cable
Play Inspection and Adjustment in Section 0B
(Page 0B-17)".
3) Reinstall the removed parts.
Terminal
I822H1530002-01
Clutch: 5C-2
B822H15306006