Service Data; Tightening Torque Specifications - Suzuki VLR1800 Service Manual

4A-18 Brake Control System and Diagnosis:

Service Data

Brake
Unit: mm (in)
Item
Rear brake pedal height
Brake disc thickness
Brake disc runout
Master cylinder bore
Master cylinder piston diam.
Brake caliper cylinder bore
Brake caliper piston diam.
Brake fluid type

Tightening Torque Specifications

Fastening part
Front brake caliper air bleeder valve
Rear brake caliper air bleeder valve
Front brake master cylinder holder bolt (Upper
and Lower)
Brake hose union bolt
Brake lever pivot bolt
Brake lever pivot bolt lock-nut
Rear brake master cylinder mounting bolt
Rear brake master cylinder rod lock-nut
Front footrest bracket bolt
NOTE
The specified tightening torque is also described in the following.
"Rear Brake Hose Routing Diagram (Page 4A-2)"
"Front Brake Master Cylinder Components (Page 4A-9)"
"Rear Brake Master Cylinder Components (Page 4A-13)"
Reference:
For the tightening torque of fastener not specified in this section, refer to "Tightening Torque List in Section 0C
(Page 0C-8)".
Specifications
Standard
105 – 115 (4.1 – 4.5)
Front 4.8 – 5.2 (0.189 – 0.205)
Rear 6.6 – 7.0 (0.260 – 0.276)
Front & Rear
Front 14.000 – 14.043 (0.5512 – 0.5529)
Rear 17.460 – 17.503 (0.6874 – 0.6891)
Front 13.957 – 13.984 (0.5495 – 0.5506)
Rear 17.417 – 17.444 (0.6857 – 0.6868)
Center
Front
Both side
Rear 30.230 – 30.306 (1.1902 – 1.1931)
Center
Front
Both side
Rear 30.150 – 30.200 (1.1870 – 1.1890)
Tightening torque
N⋅m
6
7.5
10
23
1
6
10
18
85
—
22.650 – 22.700
(0.8917 – 0.8937)
25.400 – 25.450
(1.0000 – 1.0020)
22.585 – 22.618
(0.8892 – 0.8905)
25.318 – 25.368
(0.9968 – 0.9987)
DOT 4
kgf-m lb-ft
0.6 4.5
0.75 5.5
1.0 7.0
2.3 16.5
0.1 0.7
0.6 4.5
1.0 7.0
1.8 13.0
8.5 61.5
B822H14107001
Limit
—
4.5 (0.18)
6.3 (0.25)
0.30 (0.012)
—
—
—
—
—
—
—
—
—
—
—
B822H14107002
Note
(Page 4A-5) /
(Page 4A-6) /
(Page 4A-7) /
(Page 4A-8)
(Page 4A-6) /
(Page 4A-8)
(Page 4A-10)
(Page 4A-10) /
(Page 4A-15)
(Page 4A-12)
(Page 4A-12)
(Page 4A-15)
(Page 4A-15)
(Page 4A-15)