Suzuki VLR1800 Service Manual page 564

5C-11 Clutch:
Measure each plate for distortion with a thickness gauge
and surface plate.
Replace driven plates which exceed the limit.
Special tool
(B): 09900–20803 (Thickness gauge)
Clutch driven plate distortion
Service limit (No. 2 drive plate and No. 1 driven
plate): 0.10 mm (0.004 in)
Clutch Spring
Measure the free length of each coil spring with a vernier
calipers, and compare the length with the specified limit.
Replace all the springs if any spring is not within the
limit.
Special tool
(A): 09900–20102 (Vernier calipers (1/20 mm,
200 mm))
Clutch spring free length
Service limit: 52.4 mm (2.06 in)
Clutch Release Bearing
Inspect the clutch release bearing for any abnormality,
especially cracks. When removing the bearing from the
clutch, decide whether it can be reused or if it should be
replaced.
Smooth engagement and disengagement of the clutch
depends on the condition of this bearing.
(B)
I649G1530058-03
Push Rod (Right)
Inspect the push rod for wear and damage.
If any defects are found, replace the push rod with a new
one.
(A)
Clutch Push Rod Release Ball
Inspect the push rod release ball for wear or damage. If
necessary, replace it with a new one.
I718H1530062-01
I822H1530032-01
I822H1530033-01
I822H1530034-02