Yamaha TMAX XP530E-A 2017 Service Manual page 99

1. Brake master cylinder
2. Front brake hose (front brake master cylinder
to hydraulic unit)
3. OFF/LOCK switch coupler
4. Parking/Unlock switch coupler
5. Throttle cable (decelerator cable)
6. Throttle cable (accelerator cable)
7. Wire harness
8. Front brake master cylinder
9. Rear brake master cylinder
10.Bracket
11.Clamp
12.Handlebar switch lead (right)
13.Handlebar switch lead (left)
14.Handlebar cover
A. Route the throttle cable (accelerator cable) in
front of the throttle cable (decelerator cable).
B. Route the rear brake hose behind the leads
around the handlebar and throttle cables.
C. Route the wire harness in front of the leads
around the handlebar.
D. Clamp A
E. Clamp B
F. Route the rear brake hose on top of the front
brake hose.
G. Route the front brake hose behind the throttle
cables.
H. Connect the brake light switch from the
inside. (left/right)
I. The metal part of the front brake hose should
come into contact with the guide section of
the brake master cylinder.
J. Attach the front brake hose with the white
paint mark on the metal part facing the front.
K. Attach the rear brake hose with the yellow
paint mark on the metal part facing the front.
L. Route the metal part of the rear brake hose
between the guides of the brake master cylin-
der.
M. Consolidate the leads around the handlebar
and fasten them with the clamp. See the
clamp A fixed position details for more
details.
N. Face the end of the wire harness clamp
toward the left.
O. Clamp A fixed position details
P. Right side of the vehicle
Q. Left side of the vehicle
R. 245–255 mm (9.65–10.04 in): Case end face
S. 285–295 mm (11.22–11.61 in): Case end
face
T. Interval between the clamp A end and the
clamp B end: 275–285 mm (10.83–11.22 in)
U. Make sure there is no slack, break, entangl-
ing, etc., within this interval for each harness.
V. 205–215 mm (8.07–8.46 in)
W. Positioning white tape
X. Clamp installing procedure
1. Mark the reference point on the lead of
each component.
2. Align the marking of each lead and fasten
with the clamp A.
3. Fasten the wire harness with the clamp B
at a position that is located 275–285 mm
(10.83–11.22 in) from the end of clamp A.
Y. Reference point
Z. Fasten the handlebar switch lead (left) and
handlebar switch lead (right) with the clamp.
AA. Relative angle between clamp A and clamp
B: –15–15
AB. The end of the clamp should face the right
without being cut.
AC. Route the throttle cables thorough the right
side opening in the handlebar cover as
shown in the illustration.
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CABLE ROUTING