Yamaha TMAX XP560 Manual
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Yamaha TMAX XP560 Manual

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OWNER'S MANUAL
MOTORCYCLE
XP560 (TMAX)
XP560D (TMAX TECH MAX)
BBV-2U199-E0
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Table of Contents
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Summary of Contents for Yamaha TMAX XP560

  • Page 1: Table Of Contents

    Read this manual carefully before operating this vehicle. Location of important labels OWNER’S MANUAL Safety information Description Smart key system Smartphone Connectivity System Instrument and control functions For your safety – pre-operation checks Operation and important riding points Periodic maintenance and adjustment MOTORCYCLE Scooter care and storage XP560 (TMAX)

  • Page 2: Read This Manual Carefully Before Operating This Vehicle

    EAU93780 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 EAU98370 Use of trade marks ® The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. ® iPhone is a registered trademark of Apple Inc. ® ® Wi-Fi is a registered trademark of Wi-Fi Alliance...
  • Page 5 Welcome to the Yamaha world of motorcycling! As the owner of the XP560 / XP560D, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 6 Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 7 Important manual information EAU10202 XP560 / XP560D OWNER’S MANUAL ©2022 by Yamaha Motor Co., Ltd. 1st edition, January 2022 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
  • Page 8 Table of contents Location of important labels... 1-1 Initial setup........5-3 For your safety – pre-operation Navigation system: Garmin checks..........7-1 Safety information......2-1 Motorize........5-8 Further safe-riding points ....2-5 Telephone ........5-9 Operation and important riding Helmets .......... 2-6 Connection troubleshooting ..5-11 points..........
  • Page 9 Table of contents Checking the engine idling Emergency mode......9-39 speed .........9-18 Valve clearance ......9-19 Scooter care and storage....10-1 Tires..........9-19 Matte color caution....... 10-1 Cast wheels........9-21 Care ..........10-1 Checking the front and rear brake Storage ......... 10-3 lever free play......9-22 Adjusting the rear brake lock Specifications .........

  • Page 10: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 11 Location of important labels 100kPa=1bar kPa,psi kPa,psi 225,33 250,36 225,33 280,41 BC3-21668-01 BM6-2817K-01 BC3-21568-02 4AA-22259-40...

  • Page 12: Safety Information

    Safety information  Never operate a scooter without conspicuous appears to be very EAU1026B proper training or instruction. Take effective in reducing the chance of training course. Beginners this type of accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
  • Page 13 Safety information  Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter erators who have been involved in other motorists can see you. accidents are the result of head inju- ...
  • Page 14 Safety information  Do not run engine outdoors where Avoid Carbon Monoxide Poisoning When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:  Cargo and accessory weight monoxide, a deadly gas.
  • Page 15 Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may been designed, tested, and approved death.

  • Page 16: Further Safe-Riding Points

    Safety information Aftermarket Tires and Rims cation for the straps carefully so EAU57600 Further safe-riding points The tires and rims that came with your the straps will not rub against  Be sure to signal clearly when scooter were designed to match the painted surfaces during transport.

  • Page 17: Helmets

    Safety information  Always wear a helmet, gloves, Correct usage EAUU0033 Helmets trousers (tapered around the cuff Operating this vehicle without an ap- and ankle so they do not flap), and proved motorcycle helmet increases a brightly colored jacket. your chances of a severe head injury or ...
  • Page 18 Safety information ZAUU0004 ZAUU0006  Full-type: use only for riding at low to mid-range speeds ZAUU0005  Full-face-type: use for riding at mid-range to high speeds...

  • Page 19: Description

    Description EAU10411 Left view 1. Fuses (page 9-32) 9. Oil filter cartridge (page 9-12) 2. Battery (page 9-30) 10.Coolant level check window (page 9-15) 3. Fuel tank cap (page 4-11) 4. Seat (page 4-12) 5. Engine oil filler cap (page 9-12) 6.

  • Page 20: Right View

    Description EAU10421 Right view 1. Grab bar (page 8-3) 2. Tool kit (page 9-2) 3. Rear storage compartment (page 6-33) 4. Air filter element (page 9-17) 5. Windscreen (page 6-35) 6. Centerstand (page 9-28)

  • Page 21: Controls And Instruments

    Description EAU10431 Controls and instruments 10,11 1. Rear brake lever (page 6-27) 9. Throttle grip (page 9-27) 2. Left handlebar switches (page 6-1) 10.Front storage compartment (page 6-33) 3. Rear brake fluid reservoir (page 9-24) 11.USB jack (page 6-39) 4. Rear brake lock lever (page 6-28) 12.Center switch (page 4-1) 5.

  • Page 22: Smart Key System

    Smart key system EAU95391 Smart key system The smart key system enables the ve- hicle to be operated without using a mechanical key. EWA14704 WARNING  Keep implanted pacemakers or cardiac defibrillators, as well as other electric medical devices 1. Vehicle mounted antenna 1.

  • Page 23: Operating Range Of The Smart Key System

    Smart key system  You are carrying or using com- EAU95402 Operating range of the smart munication equipment such as key system radios or mobile phones in The operating range of the smart key close proximity of the smart key ...

  • Page 24: Handling Of The Smart Key And Mechanical Key

    Smart key system EWA17952 EAU61647 Handling of the smart key and WARNING  As the smart key system uses low mechanical key  The smart key should be carried energy radio waves, the operating Included with the vehicle is one smart with you.
  • Page 25  Do not place or store the smart system still does not operate, have a key in a storage compartment. Yamaha dealer check the vehicle. The smart key may be damaged from road vibrations or exces- sive heat.

  • Page 26: Smart Key

    “ON/OFF” switch for one second. keys for the same vehicle. See a The smart key indicator light will flash. Yamaha dealer regarding spare If the key does a short flash, the key is smart keys. on. If the key does a long flash, the key ...

  • Page 27: Replacing The Smart Key Battery

    Smart key system  Make sure the battery is in- EAU83353 EWA14724 Replacing the smart key bat- WARNING stalled correctly. Confirm the di- tery  The battery and other remov- rection of the positive “+” side Replace the battery in the following sit- able parts may cause injury if of the battery.

  • Page 28: Powering On The Vehicle

    Smart key system EAU95422 Powering on the vehicle 1. With the smart key turned on and in operating range, briefly press the “ /LOCK” section of the cen- ter switch. 1. Battery cover 1. Battery 2. O-ring 2. O-ring 1 1 1 3.

  • Page 29: Powering Off The Vehicle

    1. “ /LOCK” section of the center switch key system indicator light is flash- ing, have a Yamaha dealer check the Upon authentification of the smart key, smart key system. the beeper will sound once to confirm that the vehicle power has been suc- 3.

  • Page 30: How To Lock The Steering

    Smart key system  The vehicle power cannot be tank cap latch lock is released. The fuel EAU95444 How to lock the steering turned off via the “ /LOCK” sec- tank cap latch will lock again after two With the vehicle power off, turn the tion of the center switch while the minutes.

  • Page 31: How To Lock The Centerstand

    Smart key system  If the vehicle is on the centerstand,  If the centerstand locks with the EAU95454 How to lock the centerstand the center stand is also locked si- handle fully turned to the left, the Park the vehicle on a firm level surface multaneously.

  • Page 32: Fuel Tank Cap Opening And Closing

    Smart key system dicator will blink for 3 seconds. EAU95465 Fuel tank cap opening and The lock will release 5 minutes af-  Two minutes after the vehicle is closing ter the last operation. powered off, the fuel tank cap will EWA21301 lock.

  • Page 33: Seat Opening And Closing

    Smart key system EAU95383 Seat opening and closing To open the seat 1. Place the vehicle on the center- stand. 2. With the smart key turned on and in operating range, briefly press the “SEAT” section of the center switch. 1.

  • Page 34: Smartphone Connectivity System

    Smartphone Connectivity System  After disconnecting/reconnecting EAU96123 Type of con- Smart features (communica- Smart Feature: nection: the battery, the CCU takes about tion control unit) GPS navigation (Audio 1 minute to boot. route guidance) (See page EWA21411 5-8.) WARNING Bluetooth Phone (See page 5-9.) ...
  • Page 35 Smartphone Connectivity System  Operate the joystick left-right Joystick/Home button MyRide - Link app  Short press enter “ ” Menu system operation:  Operate the joystick left-right-up- down to select and adjust menu items.  Short press enter “ ” to execute a selection.

  • Page 36: Initial Setup

    Smartphone Connectivity System  At facilities nearby that are EAU96104 Initial setup emitting strong radio waves (TV  Use of MyRide - Link is subject to or radio towers, power plants, your agreement to the MyRide - To use smart features: broadcasting stations, airports, Link terms of use.
  • Page 37 Smartphone Connectivity System  You can also pair by navigating to “Pop-up menu > Applications > Settings > Connections > Blue- tooth > Make system discover- able” and search for the vehicle’s device name in the smartphone device’s bluetooth settings. The vehicle’s device name will be dis- 1.
  • Page 38 Smartphone Connectivity System 3. In the MyRide – Link app, open “Settings” and then open “Vehi-  A request will appear on your cles”. Select the “+” in the top smartphone device to share con- right corner of the screen and your tact information with the vehicle.
  • Page 39 Smartphone Connectivity System cord in the MyRide - Link app must also be deleted and paired again.  Once paired, the MyRide - Link app will open automatically when Bluetooth connection is estab- lished and will connect to the CCU automatically (android only).
  • Page 40 Smartphone Connectivity System USB connection Connect smartphone devices via the USB jack located in the front storage compartment. (See page 6-39.) After some time, your headset de- When connected, the display will vice name should appear on the switch to “Paired device list” and list of available devices.

  • Page 41: Navigation System: Garmin Motorize

    USB. Garmin Motorize terms of use.  Yamaha shall not be liable for any How to use the navigation system: damages resulting from the use of The navigation system is controlled us- the Garmin Motorize app.

  • Page 42: Telephone

    Smartphone Connectivity System phone icon to answer the call. The ac- EAU96133 Telephone tive phone call indicator icon “ ” will This vehicle is equipped with a tele- appear for the duration of the call. phone function that utilizes your smart- phone device Bluetooth...
  • Page 43 Smartphone Connectivity System Highlight the volume icon and operate vehicle display. The call audio will the joystick up-down to adjust the call play through the connected Blue- volume level. Highlight the end call tooth headset. icon and short press enter “ ” to hang up the call.

  • Page 44: Connection Troubleshooting

    Smartphone Connectivity System If the error persists, try the following: EAU96880 Connection troubleshooting 1. Turn OFF the vehicle power. After If an error occurs the following screen 30 seconds, turn ON the vehicle is displayed. power again. 2. Disconnect the USB plug. After 10 seconds, connect the USB plug again.

  • Page 45: Instrument And Control Functions

    Instrument and control functions Right EAU66057 Handlebar switches Left 1. Engine stop switch “ ” EAU66040 Turn signal switch “ ” 2. Drive mode switch “MODE” To signal a right-hand turn, push this 3. Hazard switch “ ” 1. Cruise control setting switch “RES+/SET–” switch to “...
  • Page 46 Instrument and control functions EAU97550 EAU95651 EAU95874 Engine stop switch “ ” Hazard switch “ ” Joystick and Home Button Set this switch to “ ” before starting With the vehicle power is on, use this The joystick/home button located on the engine.

  • Page 47: Indicator Lights And Warning Lights

    Instrument and control functions Navigation display screen: EAU77124 Operate joy- Move the joystick up- Indicator lights and warning  Short press enter “ ” to open the stick down-right-left lights navigation system menu. (See Main display screen: page 5-8.)  Operate the joystick up-down to ...
  • Page 48 WARNING vehicle control system. If this occurs, If the ABS warning light does not have a Yamaha dealer check the on- When the vehicle is turned on, the light turn off after reaching 10 km/h (6 board diagnostic system.

  • Page 49: Cruise Control System (Xp560D)

    If the light does not come EWA20950 on, or if the light remains on, have a WARNING Yamaha dealer check the vehicle.  Improper use of the cruise con- 1. Cruise control system indicator light “ ”...
  • Page 50 Instrument and control functions 2. Push the “SET–” side of the cruise you return the throttle grip, the vehicle Using the resume function control setting switch to activate will decelerate to the previously set Push the “RES+” side of the cruise the cruise control system.

  • Page 51: Display

    Instrument and control functions  When going uphill, the actual trav- Automatic deactivation of the cruise EAU96096 Display control system eling speed may become lower The cruise control system is electroni- than the set cruising speed. If this cally controlled and linked with other occurs, accelerate to the desired control systems.
  • Page 52 Instrument and control functions of this technology, it is normal for When the menu system or the naviga- Fuel meter a small number of pixels to be in- tion function are open, the information The fuel meter indicates the amount of active.
  • Page 53 Instrument and control functions Low fuel indicator icon “ ” Smartphone device battery level indi- : The vehicle Bluetooth is active but This icon comes on when approxi- cator icon “ ” not connected to a smartphone de- This icon indicates the connected mately 2.7 L (0.71 US gal, 0.59 Imp.gal) vice.
  • Page 54 Instrument and control functions Telephone indicator icon “ ”/“ ” Grip warmer indicator icon “ ” (if Seat heater indicator icon “ ” (if This icon comes on green when there equipped) equipped) The grip warmers can be used when The seat heater can be used when the is an active call and red when there is a recent missed call.
  • Page 55 Instrument and control functions  Estimated Eco indicator Vehicle information display traveling range This indicator comes on when the vehi- (RANGE)  Fuel reserve tripmeter (TRIP F) cle is being operated in an environ- mentally friendly, fuel-efficient manner. On the left-side display, only 3 items The indicator goes off when the vehicle are displayed at a time.
  • Page 56 Instrument and control functions displayed one at a time on the top of To Reset information display items navigation other menu If a display item cannot be reset, “Push screens. to Reset” will grey out. The vehicle To set the favorites, navigate to “Pop- information display items can be reset up menu >...
  • Page 57 Instrument and control functions 6-24). When using miles, the instanta- distance traveled from that point. After neous fuel consumption is displayed in refueling and traveling some distance,  If the vehicle coolant temperature “MPG”. TRIP F will automatically disappear. is below –30 °C (–22 °F) the cool- ant temperature display will read Odometer (ODO) “–30”.

  • Page 58: Pop-Up Menu System

    Instrument and control functions  Short press enter “ ” to execute EAU96145 Telephone (if Open the telephone func- Pop-up menu system call active) tion for an active call. a selection. Screen Adjust Move the windscreen up  Short press HB “ ”...
  • Page 59 Instrument and control functions Pop-up menu > Audio Pop-up menu > Applications This opens a simplified version of the This menu contains functions and set- audio player. A full audio player is avail- tings related to smartphone devices able by navigating to “Pop-up menu > and Bluetooth headsets.
  • Page 60 Instrument and control functions Pop-up menu > Applications > Set- Pop-up menu > Applications > Set- “System”: Smartphone device system tings > Audio tings > Audio > Volume volume. 10 levels. EWA21430 “SDVC”: Speed dependent volume WARNING control (SDVC) is a feature that auto- Keep volume levels low enough to matically adjusts the volume based on maintain awareness of your sur-...
  • Page 61 Instrument and control functions Pop-up menu > Applications > Set- Equalizer tings > Connections > Bluetooth Only one headset can be selected for phone call audio at a time. Pop-up menu > Applications > Set- tings > Connections Pop-up menu > Applications > Set- tings >...
  • Page 62 CCU. Periodically must be deleted from the “Paired paired devices. When a device is con- check Yamaha’s homepage for details. device list” in order to pair again. nected, a blue check will appear next If a Bluetooth pairing record is de- to the device name.
  • Page 63 Pop-up menu > Applications > Set- To update system software: tings > System > Inspection mode 1. Visit the Yamaha homepage and This module displays the status of download the latest software up- connections joy- date to a USB storage device.
  • Page 64 Instrument and control functions : CAN (controller area network: con- your smartphone device (i.e., Call Operate the joystick up-down to nection between the CCU and the history and contact information) is change the volume level. Operate the multi-function meter) deleted. joystick left-right to select individual ...
  • Page 65 Instrument and control functions  The maximum number of stored Pop-up menu > Applications > Tele- phone items is 30; when the limit is  Exiting this module with the home If no call is active then a recent contact reached, older items will be delet- button will not end a call in prog- list will appear:...
  • Page 66 Instrument and control functions This is a list of notifications (since con- Pop-up menu > Applications > icon. Change the time interval of the nection to vehicle) from the connected Weather display using the hourly/daily interval smartphone device. Select one to read icon.
  • Page 67 Instrument and control functions Pop-up menu > Screen Adjust (if Operate the joystick up-down to cycle Pop-up menu > Machine Settings > equipped) between grip warmer OFF and 3 pre- Traction Control sets which can be customized in “Pop- up menu > Machine Settings > Grip Warmer”.
  • Page 68 Instrument and control functions Pop-up menu > Machine Settings > adjust the value of the highlighted item. Clock Short press enter “ ” to set the clock and return to the previous menu. Pop-up menu > Machine Settings > Units This module allows you to record dis- tance traveled between engine oil changes “OIL”, V-Belt replacements...
  • Page 69 Instrument and control functions Pop-up menu > Machine Settings > Pop-up menu > Machine Settings > Vehicle Info Seat heater (if equipped) The favorites can also be displayed one at a time at top of the screen when in minimized display view. (See page 6-8.) Pop-up menu >...

  • Page 70: D-Mode (Drive Mode)

    Instrument and control functions Pop-up menu > Machine Settings > Pop-up menu > Machine Settings > EAU95601 D-mode (drive mode) Brightness All reset D-mode is an electronically controlled engine performance system with two mode selections (touring mode “T” and sports mode “S”). EWA18440 WARNING Do not change the drive mode while...

  • Page 71: Front Brake Lever

    Instrument and control functions EAU44916 EAU44926 Front brake lever Rear brake lever  The current drive mode is shown in the drive mode display (page 6-7).  The current drive mode is saved when the vehicle is turned off.  D-mode cannot be changed while cruise control (XP560D) is activat- Touring mode “T”...

  • Page 72: Rear Brake Lock Lever

    Instrument and control functions EAU63230 EAU65583 Rear brake lock lever Anti-lock brake system (ABS) Be sure to check that the rear wheel This model’s ABS features a dual elec- does not move when the rear brake tronic control system, which acts on lock lever is applied.

  • Page 73: Traction Control System

    ABS is operating. How- sponse or exhaust sounds. ever, special tools are required, so EWA18860 WARNING please consult your Yamaha deal- The traction control system is not a substitute for riding appropriately ECA20100 NOTICE for the conditions. Traction control...

  • Page 74: Fuel

    Yamaha dealer check the extended period of time. Other- tube. Because fuel expands when vehicle as soon as possible.
  • Page 75 NOTICE Use only unleaded gasoline. The use EAU86081 of leaded gasoline will cause severe Your Yamaha engine was designed to damage to internal engine parts, use unleaded gasoline with a research such as the valves and piston rings, octane number of 95 or higher. If en- as well as to the exhaust system.

  • Page 76: Fuel Tank Overflow Hose

    Instrument and control functions EAU80201 EAU13435 EAU95991 Fuel tank overflow hose Catalytic converter Adjusting the rider backrest The exhaust system contains catalytic The rider backrest can be adjusted to converter(s) to reduce harmful exhaust three different positions (for- emissions. ward/mid/back). EWA10863 Adjust the backrest as follows: WARNING...

  • Page 77: Storage Compartments

    If these items must be stored, wrap them in appropriate cushioning material.  Yamaha shall not be liable for any damage incurred to smart- phone devices. 1. Smartphone holder 6-33...
  • Page 78 Instrument and control functions  Note the L/R markings on the  Do not keep anything valuable smartphone holder and make or breakable in the storage  The box light in the storage com- sure it is oriented properly when compartment.

  • Page 79: Windscreen (Xp560)

    Instrument and control functions 3. Install the bracket to the high posi- EAU96202 Windscreen (XP560) tion by installing the bolts, and windscreen height then tighten the bolts to the spec- changed to one of two positions. ified torque. WARNING! A loose windscreen could cause an ac- cident.
  • Page 80 Instrument and control functions 4. Install the windscreen by installing 2. Remove the bracket by removing Tightening torque: the bolts, and then tighten the the bolts. Bracket bolt: bolts to the specified torque. 3. Install the bracket to the low posi- 7 N·m (0.7 kgf·m, 5.2 lb·ft) WARNING! A loose windscreen tion by installing the bolts, and...

  • Page 81: Rear View Mirrors

     Align the appropriate notch in the sembly yourself. Take the shock absorber assembly to a Yamaha adjusting ring with the position in- dicator on the shock absorber. dealer for any service.  Use the special wrench included in the tool kit to make the adjust- ment.
  • Page 82 Instrument and control functions ECA10102 Spring preload setting: NOTICE Minimum (soft): To avoid damaging the mechanism, Standard: do not attempt to turn beyond the maximum or minimum settings. Maximum (hard): Rebound damping force Turn the adjusting screw in direction (a) 1.

  • Page 83: Usb Jack

    EAU96890 EAU15306 USB jack Sidestand Yamaha dealer repair it if it does not This model is equipped with a 5 V USB The sidestand is located on the left function properly. jack. The USB jack is located in the side of the frame.

  • Page 84: Ignition Circuit Cut-Off System

    Instrument and control functions EAU63613 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch and brake light switches) has the following functions.  It prevents starting when the side- stand is up, but neither brake is applied.
  • Page 85 Instrument and control functions 6-41...

  • Page 86: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 9-15 Coolant • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary. 9-22, 9-24, 9-24 •...
  • Page 87 • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 6-39 • If system is not working correctly, have Yamaha dealer check vehicle. • Check belt condition. Drive belt 9-26 • Replace if damaged.

  • Page 88: Operation And Important Riding Points

    ECA10311 NOTICE there is a control or function you do not between 0 and 1600 km (1000 mi). For understand, ask your Yamaha dealer. this reason, you should read the fol-  Keep the engine speed out of EWA10272 lowing material carefully.

  • Page 89: Starting The Engine

    Yamaha dealer check the vehicle. 2. Push the “ /LOCK” section of tion. Turn the vehicle power off the center switch and set the en- 4.

  • Page 90: Starting Off

    Operation and important riding points EAUN0073 EAU45093 EAU16782 Starting off Acceleration and deceleration 1. While pulling the rear brake lever ECAN0072 NOTICE with your left hand and holding the grab bar with your right hand, Do not ride through deep water, oth- erwise the engine may be damaged.

  • Page 91: Braking

    Operation and important riding points Front EAU60650 EAU16821 Braking Tips for reducing fuel con- sumption EWA17790 WARNING Fuel consumption depends largely on  Avoid braking hard or suddenly your riding style. Consider the follow- (especially when leaning over to ing tips to reduce fuel consumption: one side), otherwise the vehicle ...

  • Page 92: Parking

     The sidestand alarm beeper can you from forgetting to turn off the vehi- be set to not activate. Contact cle power. To stop the beeper, turn the your Yamaha dealer. vehicle power off or raise the side- stand. When leaving the vehicle, make sure you apply the steering lock and center- stand lock.

  • Page 93: Periodic Maintenance And Adjustment

    To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.

  • Page 94: Tool Kit

    However, a torque wrench and other tools are necessary to perform certain maintenance work correctly. If you do not have the tools or experi- ence required for a particular job, have your Yamaha dealer perform it for you.

  • Page 95: Periodic Maintenance Chart For The Emission Control System

     For 31000 km or 30 months, repeat the maintenance intervals starting from 7000 km or 6 months.  Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the ser- vice.
  • Page 96 Periodic maintenance and adjustment INITIAL ODOMETER READINGS ANNUAL 1000 km 7000 km 13000 km 19000 km 25000 km ITEM ROUTINE CHECK 1 month 6 months 12 months 18 months 24 months • Check control system for dam- Evaporative emis- age. At 19000 km (12000 mi) and thereafter every 12000 km (8000 mi) sion control system •...

  • Page 97: General Maintenance And Lubrication Chart

    • Perform dynamic inspection us- Diagnostic system √ √ √ √ √ √ ing Yamaha diagnostic tool. check • Check the error codes. 2 * Air filter element • Replace. Every 19000 km (12000 mi) Air filter case check √...
  • Page 98 Periodic maintenance and adjustment INITIAL ODOMETER READINGS ANNUAL 1000 km 7000 km 13000 km 19000 km 25000 km ITEM ROUTINE CHECK 1 month 6 months 12 months 18 months 24 months • Check tread depth and for dam- age. √ √...
  • Page 99 √ √ √ √ √ for coolant leakage. 27 * Cooling system • Change with Yamaha genuine Every 3 years coolant. 28 * V-belt • Replace. When the V-belt replacement indicator flashes [every 20000 km (12500 mi)] Front and rear √...
  • Page 100 Periodic maintenance and adjustment INITIAL ODOMETER READINGS ANNUAL 1000 km 7000 km 13000 km 19000 km 25000 km ITEM ROUTINE CHECK 1 month 6 months 12 months 18 months 24 months • Check operation. √ √ √ √ √ 31 * Throttle grip •...

  • Page 101: Removing And Installing Panels

    Periodic maintenance and adjustment EAU18773 Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1.
  • Page 102 Periodic maintenance and adjustment 2. Align the center and lower projec- tions and then push the panel into its original position. 1. Panel B 2. Screw 1 1 1 2. Gently pry up the upper portion of 3. Install the quick fasteners. the panel, and then slide the panel upwards.

  • Page 103: Checking The Spark Plugs

    Yamaha dealer. Since heat and depos- and then slide the panel upwards. with a wire thickness gauge and, if its will cause any spark plug to slowly necessary, adjusted to specification.

  • Page 104: Canister

    Periodic maintenance and adjustment EAU36113 EAU77365 Canister Engine oil and oil filter car- If a torque wrench is not available tridge when installing a spark plug, a good The engine oil level should be checked estimate of the correct torque is 1/4– before each ride.
  • Page 105 An oil filter wrench is available at a 1. Place the vehicle on a level sur- Yamaha dealer. face. 2. Start the engine, warm it up for 7. Apply a thin coat of clean engine...
  • Page 106 Periodic maintenance and adjustment Tightening torque: Engine oil: Oil filter cartridge: Recommended brand: 17 N·m (1.7 kgf·m, 13 lb·ft) YAMALUBE SAE viscosity grades: 10W-40 9. Install the engine oil drain bolt and Recommended engine oil grade: its new gasket, and then tighten API service SG type or higher, the bolt to the specified torque.

  • Page 107: Why Yamalube

    Thus, Yamalube mineral, semisynthetic and If genuine Yamaha coolant is not avail- synthetic oils have their own distinct able, use an ethylene glycol antifreeze characters and value. Yamaha’s expe-...
  • Page 108 If water has been added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will 1.

  • Page 109: Replacing The Engine Air Filter Element And Cleaning The Check Hose

    3. Pull the air filter element out. [EWA10382] Yamaha dealer at the intervals speci- fied in the periodic maintenance and lubrication chart. To replace the air filter element 1. Remove panel C. (See page 9-9.) 2.

  • Page 110: V-Belt Air Filter Elements

    Have necessary, have it corrected by a [ECA10482] these elements serviced more fre- Yamaha dealer. 5. Install the air filter case cover by quently if you often ride in wet or dusty installing the screws. conditions.

  • Page 111: Valve Clearance

    2 persons: To prevent this from occurring, have Front: your Yamaha dealer check and adjust Tire air pressure 225 kPa (2.25 kgf/cm², 33 psi) Rear: the valve clearance at regular intervals. The tire air pressure should be 280 kPa (2.80 kgf/cm², 41 psi)
  • Page 112 After extensive tests, only the tires list- the sidewall is cracked, have a Yamaha ed below have been approved for this dealer replace the tire immediately. Tire information model by Yamaha.

  • Page 113: Cast Wheels

    #9100 (original) ride. If any damage is found, have Rear tire: 1. Valve stem nut Size: a Yamaha dealer replace the 2. Valve stem locknut 160/60R15M/C 67H wheel. Do not attempt even the Manufacturer/model: smallest repair to the wheel. A de-...

  • Page 114: Checking The Front And Rear Brake Lever Free Play

    Checking the front and rear Adjusting the rear brake lock brake lever ends. If there is free play, brake lever free play cable have a Yamaha dealer inspect the brake system. Front EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.

  • Page 115: Checking The Rear Brake Lock

    2. Apply the rear brake lock, and If proper adjustment cannot be ob- then try to push the vehicle to con- tained as described, have a Yamaha firm that the rear brake lock func- dealer make this adjustment. tions properly.

  • Page 116: Checking The Front And Rear Brake Pads

    If a brake pad has worn to the point that the wear indicator almost touches the brake disc, have a Yamaha dealer re- place the brake pads as a set. 1. Brake pad wear indicator Rear brake 1.
  • Page 117 Periodic maintenance and adjustment  Use only the specified brake flu- Rear brake fluid level goes down suddenly, have a Yamaha dealer check the cause before id; otherwise, the rubber seals may deteriorate, causing leak- further riding. age.  Refill with the same type of brake fluid.

  • Page 118: Changing The Brake Fluid

    EAU88810 Changing the brake fluid Drive belt age is found, have the belt in- Have a Yamaha dealer change the The drive belt should be visually in- spected or replaced by your brake fluid every 2 years. In addition, spected before each ride. Check for Yamaha dealer.

  • Page 119: Checking And Lubricating The Cables

    Yamaha dealer check or re- place it. WARNING! Damage to the outer housing of cables may result in internal rusting and cause inter- ference with cable movement.

  • Page 120: Lubricating The Front And Rear Brake Levers

    Periodic maintenance and adjustment EAU23173 EAU23215 Recommended lubricant: Lubricating the front and rear Checking and lubricating the Silicone grease brake levers centerstand and sidestand Front brake lever Rear brake lever The operation of the centerstand and sidestand should be checked before The pivoting points of the front and rear each ride, and the pivots and metal-to- brake levers must be lubricated at the...

  • Page 121: Checking The Front Fork

    Yamaha dealer check or re- maintenance and lubrication chart. pair it. Otherwise, the centerstand or sidestand could contact the ground...

  • Page 122: Checking The Steering

    If any free (See page 9-9.) hub or if the wheel does not turn play can be felt, have a Yamaha This model is equipped with a VRLA smoothly, have a Yamaha dealer dealer check or repair the steer- (Valve Regulated Lead Acid) battery.
  • Page 123 CHILDREN. least once a month and fully charge it if necessary. To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the 9-31...

  • Page 124: Replacing The Fuses

    Periodic maintenance and adjustment 2. Remove the windscreen by re- EAU96073 Replacing the fuses moving the bolts. Fuse box 1 and main fuse are located under the windscreen. Fuse box 2 and fuse box 3 are under the seat. 3 5,6 1011 1.
  • Page 125 Periodic maintenance and adjustment 1 1 1 1. Bolt 1. Inner cover 3. Install the windscreen by installing 2. Quick fastener 2. Quick fastener the bolts. 3. Inner cover (back side) 3. Screw 4. Install panel A. 4. Remove the inner panel as shown. Reassembly: To access fuse box 2 and fuse box 3, 1.
  • Page 126 10.0 A 4. If the fuse immediately blows Ignition fuse: amperage. WARNING! Do not again, have a Yamaha dealer 7.5 A use a fuse of a higher amperage Radiator fan motor fuse: check the electrical system.

  • Page 127: Vehicle Lights

    If a light does not come on, check the correctly? (See page 4-6.) tools, experience, and know-how to fuses and then have a Yamaha dealer  Is the smart key being used in a lo- properly service your Yamaha vehicle.
  • Page 128 Periodic maintenance and adjustment If the smart key system does not work after checking the above items, have a Yamaha dealer check the smart key system. See Emergency mode on page 9-39 for information on starting the engine without the smart key.

  • Page 129: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 130 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.

  • Page 131: Emergency Mode

    Periodic maintenance and adjustment EAU95981 Emergency mode When the smart key is lost or dam- aged, or its battery has discharged, the vehicle can still be turned on and the engine started. You will need the smart 1 1 1 key system identification number.
  • Page 132 Periodic maintenance and adjustment Release the “ /LOCK” section of system indicator light will flash for rapidly for 3 seconds and emer- the center switch after the smart 10 seconds if the correct identifi- gency mode is terminated. In this key system indicator light flashes cation number was entered.

  • Page 133: Scooter Care And Storage

    Be performance and extend the useful life those available in coin-operated sure to consult a Yamaha dealer for of many components. Washing, clean- car washers. ing, and polishing will also give you a advice on what products to use be- ...
  • Page 134 Scooter care and storage 2. Make sure all caps, covers, elec- 2. Wash the vehicle with a quality au- After washing trical couplers and connectors are tomotive-type detergent mixed 1. Dry the vehicle with a chamois or tightly installed. with cool water and a soft, clean absorbent towel, preferably mi- 3.

  • Page 135: Storage

    Scooter care and storage  Make sure there is no lubricant 6. Touch up minor paint damage EAU83472 Storage caused by stones, etc. or wax on the brakes or tires. Always store the vehicle in a cool, dry  If necessary, wash the tires with 7.
  • Page 136 Scooter care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or- perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be- nance.

  • Page 137: Specifications

    Specifications Bore × stroke: Dimensions: Fuel reserve amount: 70.0 × 73.0 mm (2.76 × 2.87 in) 2.7 L (0.71 US gal, 0.59 Imp.gal) Overall length: Starting system: Fuel injection: 2195 mm (86.4 in) Electric starter Overall width: Throttle body: Engine oil: 780 mm (30.7 in) ID mark: Overall height:...
  • Page 138 Specifications Front suspension: Type: Telescopic fork Rear suspension: Type: Swingarm (link suspension) Electrical system: System voltage: 12 V Battery: Model: YTZ12S Voltage, capacity: 12 V, 11.0 Ah (10 HR) Bulb wattage: Headlight: Brake/tail light: Front turn signal light: Rear turn signal light: Auxiliary light: License plate light: 11-2...

  • Page 139: Consumer Information

    These identification numbers are needed when registering the vehicle with the authorities in your area and when ordering spare parts from a Yamaha dealer. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1. Engine serial number The vehicle identification number is The engine serial number is stamped stamped into the frame.

  • Page 140: Diagnostic Connector

    Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data.
  • Page 141 Yamaha will appropriate- ly manage the data.  With the consent of the vehicle owner  Where obligated by law  For use by Yamaha in litigation  When the data is not related to an individual vehicle nor owner 12-3...

  • Page 142: Index

    Index Drive belt ..........9-26 Drive mode switch........6-2 ABS warning light ........6-4 Joystick and Home Button .....6-2 Acceleration and deceleration ....8-3 Air filter element and check hose, Emergency mode ......... 9-39 Key, handling of smart and mechanical replacing and cleaning .......9-17 Engine break-in ........
  • Page 143 Index Safety information ........2-1 Vehicle identification number....12-1 Seat opening and closing..... 4-12 Vehicle lights ........9-35 Shock absorber assembly....6-37 Sidestand ..........6-39 Wheel bearings, checking....9-30 Smart features (communication Wheels ..........9-21 control unit) .......... 5-1 Windscreen (XP560)......6-35 Smart key ..........
  • Page 146 PRINTED IN JAPAN 2022.02-0.3×1 CR (E)

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