Assembling The Connecting Arm; Installing The Relay Arm; Checking The Rear Shock Absorber Assembly; Checking The Connecting Arm And Relay Arm - Yamaha TMAX XP530E-A 2017 Service Manual

EAS30220
CHECKING THE REAR SHOCK ABSORBER
ASSEMBLY
1. Check:
• Rear shock absorber rod
Bends/damage  Replace the rear shock
absorber assembly.
• Rear shock absorber assembly
Gas leaks/oil leaks  Replace the rear shock
absorber assembly.
• Spring
Damage/wear  Replace the rear shock ab-
sorber assembly.
• Bearing
• Bolts
Bends/damage/wear  Replace.
EAS30221
CHECKING THE CONNECTING ARM AND
RELAY ARM
1. Check:
• Connecting arms "1"
• Relay arm "2"
Damage/wear  Replace.
2. Check:
• Bearings
• Oil seals
Damage/pitting  Replace.
3. Check:
• Collars
Damage/scratches  Replace.
EAS32420

ASSEMBLING THE CONNECTING ARM

1. Lubricate:
• Collars
• Oil seals
Recommended lubricant
Lithium-soap-based grease
2. Install:
• Bearings "1"
• Oil seals "2"
New
REAR SHOCK ABSORBER ASSEMBLY
1
2
4-104
TIP
• When installing the oil seals "2" to the connect-
ing arms "3", face the character stamp of the oil
seals outside.
• Install the bearing to the connecting arm by
pressing the character stamped side.
Installed depth "a"
7 mm (0.28 in)
Installed depth "b"
0.5–1.5 mm (0.02–0.06 in)
Installed depth "c"
2.5–3.5 mm (0.10–0.14 in)
4
2
1
2
2
1
2
4
4. Collar
5. Rear shock absorber assembly
A. Left side
B. Right side
EAS30222

INSTALLING THE RELAY ARM

1. Lubricate:
• Collars
• Oil seals
Recommended lubricant
Lithium-soap-based grease
2. Install:
• Bearings "1"
(to the relay arm)
• Oil seals "2"
New
(to the relay arm)
3
5
b
3
a
c