Yamaha TMAX XP530E-A 2017 Service Manual page 121

1. Thermostat
2. Thermostat outlet hose
3. Coolant hose
4. Oil cooler inlet hose
5. Radiator outlet hose
6. Radiator
7. Coolant reservoir
8. Coolant reservoir breather hose
9. Hose clamp
10.Clamp
11.Oil cooler
12.Clip
A. Install the clamp with its end facing the top.
B. Insert the coolant hose until it reaches the
rounded end of the pipe. Install the coolant
hose with the yellow paint mark facing the
top.
C. Install the clamp with its end facing the front.
D. Install the hose clamp with the screw head
facing the left.
E. Install the clamp with the end facing forward
and downward at an angle of 45 from the
horizontal direction.
F. Install the clamp with the hose clamp in con-
tact with it. 0–10 mm (0–0.39 in)
G. Install the coolant reservoir hose to the clamp
so that the paint mark is visible.
H. Install the clip with its end facing the left.
I. Install the clamp so that the joint section is at
a position relative to the screw head of the
hose clamp as shown in the illustration when
viewed from the rear of the vehicle.
J. Example of bad clamp installing position
K. Make sure the clamp does not ride on top of
the bulge in the hose installing area.
L. 0–1 mm (0–0.04 in)
M. Protrusion shape
N. Align the paint mark with the protrusion
shape.
O. Paint mark
P. Insert the hose until it comes into contact with
the protrusion shape.
Q. 3 mm (0.12 in) or more
R. Align the white paint mark on the radiator out-
let hose with the paint mark on the water
pump inlet pipe.
S. Make sure the hose does not contact the
rounded end of the water pump outlet pipe.
T. 2 mm (0.08 in) or more
U. Insert the hose until it reaches the end of the
paint mark.
V. 35
W. 2.9–3.9
X. Make sure the clip does not ride on top of the
bulge in the hose installing area.
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CABLE ROUTING