Checking The Valve Seats - Yamaha TMAX XP530E-A 2017 Service Manual

Valve guide remover (ø4)
90890-04111
Valve guide remover (4.0 mm)
YM-04111
Valve guide installer (ø4)
90890-04112
Valve guide installer (4.0 mm)
YM-04112
Valve guide reamer (ø4)
90890-04113
Valve guide reamer (4.0 mm)
YM-04113
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3. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
4. Check:
• Valve face
Pitting/wear  Grind the valve face.
• Valve stem end
Mushroom shape or diameter larger than the
body of the valve stem  Replace the valve.
5. Measure:
• Valve stem runout
Out of specification  Replace the valve.
TIP
• When installing a new valve, always replace
the valve guide.
• If the valve is removed or replaced, always re-
place the valve stem seal.
Valve stem runout
0.040 mm (0.0016 in)
EAS30285

CHECKING THE VALVE SEATS

The following procedure applies to all of the
valves and valve seats.
1. Eliminate:
• Carbon deposits
(from the valve face and valve seat)
VALVES AND VALVE SPRINGS
2. Check:
• Valve seat
Pitting/wear  Replace the cylinder head.
3. Measure:
• Valve seat width "a"
Out of specification  Replace the cylinder
head.
Valve seat contact width (intake)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
1.6 mm (0.06 in)
Valve seat contact width (ex-
haust)
0.90–1.10 mm (0.0354–0.0433 in)
Limit
1.6 mm (0.06 in)
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a. Apply blue layout fluid "b" onto the valve face.
b. Install the valve into the cylinder head.
c. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
d. Measure the valve seat width.
TIP
Where the valve seat and valve face contacted
one another, the blue layout fluid will have been
removed.
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4. Lap:
• Valve face
• Valve seat
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