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EAS20022
PERIODIC MAINTENANCE
EAS30022
INTRODUCTION
This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a lon-
ger service life and reduce the need for costly overhaul work. This information applies to vehicles al-
ready in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
TIP
• The annual checks must be performed every year, except if a distance-based maintenance is
performed instead.
• From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi).
• Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
EAS30614
PERIODIC MAINTENANCE CHART FOR THE EMISSION CONTROL SYSTEM
NO.
ITEM
1 * Fuel line
2 * Spark plugs
3 * Valve clearance
4 * Fuel injection
5 * Exhaust system
Evaporative emis-
6 *
sion control sys-
tem
EAS30615
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
1 * Diagnostic sys-
tem check
2 * Air filter element
3 * V-belt case air fil-
ter elements
4 * Front brake
CHECK OR MAINTENANCE
JOB
• Check fuel hoses for cracks or
damage.
• Replace if necessary.
• Check condition.
• Adjust gap and clean.
• Replace.
• Check and adjust.
• Check engine idle speed.
• Check and adjust synchroni-
zation.
• Check for leakage.
• Tighten if necessary.
• Replace gaskets if necessary.
• Check control system for
damage.
• Replace if necessary.
CHECK OR MAINTENANCE
JOB
• Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the fault codes.
• Replace.
• Clean.
• Replace.
• Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces-
sary.
PERIODIC MAINTENANCE
ODOMETER READINGS
1000 km
10000 km
20000 km
(600 mi)
(6000 mi)
(12000 mi)
Every 40000 km (24000 mi)
ODOMETER READINGS
1000 km
10000 km
20000 km
(600 mi)
(6000 mi)
(12000 mi)
3-1
30000 km
40000 km
(18000 mi)
(24000 mi)
30000 km
40000 km
(18000 mi)
(24000 mi)
ANNUAL
CHECK
ANNUAL
CHECK
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Troubleshooting
