Page 1 Introduction Preparations Digital Temperature Controllers Part Names and Basic Procedures Basic User’s Manual Operation E5@D Advanced Operations Parameters User Calibration Appendices Index H224-E1-02...
Page 3: Preface
OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
Page 4: Terms And Conditions Agreement
Omron’s exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied.
Page 5: Application Considerations
Disclaimers Performance Data Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron’s test conditions, and the user must correlate it to actual application requirements. Actual perfor- mance is subject to the Omron’s Warranty and Limitations of Liability.
Page 6: Safety Precautions
Safety Precautions Safety Precautions Definition of Precautionary Information The following notation is used in this manual to provide precautions required to ensure safe usage of the E5@D Digital Controllers. The safety precautions that are provided are extremely important to safety. Always read and heed the information provided in all safety precautions.
Page 7 Safety Precautions  Safety Precautions CAUTION Minor injury due to electric shock may occasionally occur. Do not touch the terminals while power is being supplied. Electric shock, fire, or malfunction may occasionally occur. Do not allow metal objects, conductors, debris (such as cuttings) from installation work, moisture, or other foreign matter to enter the Digital Controller, the Setup Tool ports, or between the pins on the connectors on the Setup Tool cable.
Page 8 Safety Precautions CAUTION Loose screws may occasionally result in fire. Tighten the terminal screws to the specified torque of 0.43 to 0.58 N·m. Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents.
Page 9: Precautions For Safe Use
Precautions for Safe Use Precautions for Safe Use Be sure to observe the following precautions to prevent operation failure, malfunction, or adverse affects on the performance and functions of the product. Not doing so may occasionally result in unex- pected events. Do not handle the Digital Controller in ways that exceed the ratings. ( 1 ) The product is designed for indoor use only.
Page 10 Precautions for Safe Use ( 7 ) To avoid inductive noise, keep the wiring for the Digital Controller's terminal block away from power cables that carry high voltages or large currents. Also, do not wire power lines together with or parallel to Digital Controller wiring. Using shielded cables and using separate conduits or ducts is recommended.
Page 11 Precautions for Safe Use (21) Observe the following precautions when drawing out the body of the Digital Controller. • Follow the procedure given in 2-1-4 Drawing Out the Interior Body of the Digital Controller to Replace It on page 2-7 of this manual. •...
Page 12: Precautions For Correct Use
Precautions for Correct Use Precautions for Correct Use  Service Life ( 1 ) Use the Digital Controller within the following temperature and humidity ranges: Temperature: −10 to 55°C (with no icing or condensation), Humidity: 25% to 85% If the Digital Controller is installed inside a control board, the ambient temperature must be kept to under 55°C, including the temperature around the Digital Controller.
Page 13 Precautions for Correct Use  Precautions during Operation ( 1 ) It takes approximately two seconds for the outputs to turn ON from after the power supply is turned ON. Design the system (e.g., control panel) to allow for this delay. ( 2 ) Make sure that the Digital Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display.
Page 14: Preparations For Use
Preparations for Use Preparations for Use Be sure to thoroughly read and understand the manual provided with the product, and check the follow- ing points. Timing Check point Details Purchasing Product After purchase, check that the product and packaging are not dented or the product appearance otherwise damaged.
Page 15: Versions
Versions Versions Check the version on the nameplate on the E5@D Digital Controller or on the label on the packing box. Product nameplate Package label The version is given here. The version is given here. E5CD-RX2A6M-000 Ver1.0 DIGITAL CONTROLLER E5@D Digital Temperature Controllers User’s Manual (H224)
Page 16: Revision History
Revision History Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. H224-E1-02 Cat. No. Revision code Revision code Date Revised content March 2017 Original production October 2017 • Added E5CD-B and E5ED-B. •...
Page 17: Conventions Used In This Manual
Conventions Used in This Manual Conventions Used in This Manual Model Notation “E5@D” is used to indicate information that is the same for the E5CD and E5ED Digital Controllers. “E5@D-B” is used to indicate information that is the same for the E5CD-B and E5ED-B Digital Control- lers.
Page 18: How To Read Display Symbols
Conventions Used in This Manual How to Read Display Symbols The following tables show the correspondence between the symbols displayed on the displays and alphabet characters. How This Manual is Organized Goal Related sections Contents Learning about the Section 1 Introduction appearance, features, functions, and model numbers Setting up the E5@D...
Page 19: Sections In This Manual
Sections in this Manual Sections in this Manual Introduction Preparations Part Names and Basic Procedures Basic Operation Advanced Operations Parameters User Calibration Appendices Index E5@D Digital Temperature Controllers User’s Manual (H224)
Page 20: Table Of Contents
CONTENTS CONTENTS Preface ........................1 Terms and Conditions Agreement................2 Warranty, Limitations of Liability ........................2 Application Considerations ........................... 3 Disclaimers ..............................3 Safety Precautions ....................4 Definition of Precautionary Information ......................4 Symbols ............................... 4 Precautions for Safe Use..................7 Precautions for Correct Use...................
Page 21 CONTENTS Installing Temperature Sensors for Packing Machines ............. 2-36 Insulation Block Diagrams ....................2-38 Using the Setup Tool Port ..................2-39 2-5-1 Procedure ..........................2-39 2-5-2 Connection Method........................2-39 2-5-3 Installing the Driver ........................2-42 Section 3 Part Names and Basic Procedures Basic Flow of Operation ......................
Page 22 CONTENTS 4-12 Using Heater Burnout (HB) and Heater Short (HS) Alarms ..........4-39 4-12-1 HB Alarm........................... 4-39 4-12-2 HS Alarm........................... 4-41 4-12-3 Installing Current Transformers (CT) ..................4-43 4-12-4 Calculating Detection Current Values ..................4-44 4-12-5 Application Examples........................ 4-44 4-13 Customizing the PV/SP Display ................... 4-46 4-13-1 PV/SP Display Selections ......................
Page 23 CONTENTS 5-19 Using the Extraction of Square Root Parameter ..............5-67 5-19-1 Extraction of Square Roots....................... 5-67 5-20 Setting the Width of MV Variation ..................5-69 5-20-1 MV Change Rate Limit......................5-69 5-21 Setting the PF Key......................... 5-70 5-21-1 PF Setting (Function Key) ......................5-70 5-22 Displaying PV/SV Status.......................
Page 24 CONTENTS Section A Appendices A-1 Specifications ..........................A-2 A-1-1 Ratings ............................A-2 A-1-2 Characteristics ..........................A-4 A-1-3 Rating and Characteristics of Options..................A-5 A-1-4 Waterproof Packing........................A-5 A-1-5 Setup Tool Port Cover for Front Panel ................A-6 A-1-6 Draw-out Jig ..........................A-7 A-2 Current Transformer (CT) .......................A-8 A-2-1 Specifications ..........................A-8 A-2-2...
Page 25: Introduction
Introduction 1-1 Appearance, Features, and Functions of the E5@D ....1-2 1-1-1 Appearance ........... 1-2 1-1-2 Features .
Page 26: Appearance, Features, And Functions Of The E5@D
To solve this problem, OMRON provides Temperature Sensors for Packing Machines (E52-CA@@A@ D=1 S@, sold separately) that can be used to measure the actual temperature of the seal.
Page 27 1 Introduction • If temperature variation occurs when Temperature Sensors for Packing Machines are used even if AT is performed • If temperature variation occurs after a heater is replaced • If temperature variation occurs after packing materials are changed or the packing speed is changed •...
Page 28 1 Introduction The following data can be read through host communications or checked with key operations on the front panel. • Power ON time data: You can display the total power ON time of the Digital Controller or read it with communications.
Page 29: Main Functions
1 Introduction 1-1-3 Main Functions For details on particular functions and how to use them, refer to Section 3 Part Names and Basic Pro- cedures and following sections.  Input Sensor Types You can connect the following sensors and signals to the universal input. Thermocouple (temperature input): K, J, T, E, L, U, N, R, S, B, C/W, or PL II Resistance thermometer (temperature input):...
Page 30 1 Introduction  Event Inputs • With any model that supports event inputs, you can use external contact or transistor inputs to achieve any of the following functions: Switching set points (Multi-SP No. Switch, 8 points max.), switching RUN/STOP, switching between automatic and manual operation, starting/resetting the program, inverting direct/reverse operation, 100% AT execute/cancel, 40% AT execute/cancel, setting change enable/disable, communications write enable/disable, canceling the alarm latch, PID updating (adaptive control), automatic filter adjustment, and water-cooling output adjustment.
Page 31: I/O Configuration And Model Number Legend
1 Introduction I/O Configuration and Model Number Legend 1-2-1 I/O Configuration E5@D Inputs Outputs Input signals Output signals Control Input signals • Linear current Heating Multi-SP Operation Limits • Voltage output Control output 1 Manipulated (for driving SSR) • MV limit value •...
Page 32: Model Number Legends
1 Introduction 1-2-2 Model Number Legends  E5CD (Models with Screw Terminal Blocks) E 5 C D (3) (4) (5) (6) Meaning 48 × 48 mm Control output 1 Control output 2 Relay output None Voltage output (for driving SSR) None Linear current output None...
Page 33 1 Introduction E 5 C D (3) (4) (5) (6) Meaning 48 × 48 mm Control output 1 Control output 2 Relay output None Voltage output (for driving SSR) None Linear current output None 100 to 240 VAC 24 VAC/DC Screw terminals (no cover) Draw-out model Universal input...
Page 34 1 Introduction  E5CD-B (Models with Push-In Plus Terminal Blocks) E 5 C D (3) (4) (5) (6) Meaning 48 × 48 mm Control output 1 Control output 2 Relay output None Voltage output (for driving None SSR) Linear current output None 2 (one common) 100 to 240 VAC...
Page 35 1 Introduction E 5 C D (3) (4) (5) (6) Meaning 48 × 48 mm Control output 1 Control output 2 Relay output None Voltage output (for driving SSR) None Linear current output None 2 (one common) 100 to 240 VAC 24 VAC/DC Push-In Plus terminal blocks Universal input...
Page 36 1 Introduction  E5ED (Models with Screw Terminal Blocks) E 5 E D (3) (4) (5) (6) Meaning 48 × 96 mm Control output 1 Control output 2 Relay output None Voltage output (for driving SSR) None Linear current output None Voltage output (for driving SSR) Relay output...
Page 37 1 Introduction E 5 E D (3) (4) (5) (6) (3) (4) (5) (6) Meaning 48 × 96 mm Control output 1 Control output 2 Relay output None Voltage output (for driving SSR) None Linear current output None 100 to 240 VAC 24 VAC/DC Screw terminals (no cover) Draw-out model...
Page 38 1 Introduction  E5ED-B (Models with Push-In Plus Terminal Blocks) E 5 E D (3) (4) (5) (6) (3) (4) (5) (6) Meaning 48 × 96 mm Control output 1 Control output 2 Relay output None Voltage output (for driving SSR) None Linear current output None...
Page 39 1 Introduction E 5 E D (3) (4) (5) (6) (3) (4) (5) (6) (7) Meaning 48 × 96 mm Control output 1 Control output 2 Relay output None Voltage output (for driving SSR) None Linear current output None 100 to 240 VAC 24 VAC/DC Push-In Plus terminal blocks Universal input...
Page 40 1 Introduction 1 - 16 E5@D Digital Temperature Controllers User’s Manual (H224)
Page 41: Preparations
Preparations 2-1 Installation ........... 2-2 2-1-1 Dimensions (Unit: mm) .
Page 42: Installation
2 Preparations Installation 2-1-1 Dimensions (Unit: mm)  E5CD (64) 44.8 × 44.8 48 × 48  E5CD-B (71.4) 67.4 44.8 × 44.8 48 × 48 2 - 2 E5@D Digital Temperature Controllers User’s Manual (H224)
Page 43 2 Preparations  E5ED (64) The E5ED-@-8@@ does not have a tool port (i.e., a pin jack) on the front.  E5ED-B (71.4) 67.4 E5@D Digital Temperature Controllers User’s Manual (H224) 2 - 3...
Page 44: Panel Cutout (Unit: Mm)
2 Preparations 2-1-2 Panel Cutout (Unit: mm)  E5CD/E5CD-B Individual Mounting Group Mounting (48 × number of Units − 2.5) +1.0 +0.6  E5ED/E5ED-B Individual Mounting Group Mounting (48 × number of Units − 2.5) +1.0 +0.6 • Waterproofing is not possible when group mounting several Digital Controllers. •...
Page 45: Mounting
2 Preparations 2-1-3 Mounting  E5CD/E5CD-B Adapter E53-COV23 Terminal Cover* E53-COV17 Adapter Terminal Cover (Sold separately.) Waterproof packing Panel Mounting to the Panel (E5CD or E5CD-B) (1) For waterproof mounting, waterproof packing must be installed on the Digital Controller. Waterproofing is not possible when group mounting several Digital Controllers. (2) Insert the E5CD or E5CD-B into the mounting hole in the panel.
Page 46 2 Preparations  E5ED/E5ED-B Adapter Adapter Panel E53-COV24 Terminal Cover* E53-COV24 Terminal Cover Waterproof packing Mounting to the Panel (E5ED or E5ED-B) (1) For waterproof mounting, waterproof packing must be installed on the Digital Controller. Waterproofing is not possible when group mounting several Digital Controllers. (2) Insert the E5ED or E5ED-B into the mounting hole in the panel.
Page 47: Drawing Out The Interior Body Of The Digital Controller To Replace It
2 Preparations 2-1-4 Drawing Out the Interior Body of the Digital Controller to Replace You can use the Draw-out Jig to remove the interior body of the Digital Controller from the case to perform maintenance without removing the terminal leads. Use the Y92F-58 Draw-out Jig for the E5CD and the Y92F-59 Draw-out Jig for the E5ED.
Page 48 2 Preparations Insert the new interior body into the rear case. ( 1 ) When inserting the interior body back into the Top View Sealing rubber position Rear case hooks rear case, mount the sealing rubber in the position shown on the right, make sure the PCBs are parallel to each other, and press the interior body toward the rear case and into position, making sure that the sealing rubber does not...
Page 49: Using The Terminals
2 Preparations Using the Terminals 2-2-1 E5CD Terminal Block Wiring Example  Terminal Arrangement The terminals block of the E5CD is divided into five types of terminals: control output 1, sensor input, auxiliary outputs, input power supply, and options. Control outputs 1 and 2 Auxiliary outputs Sensor input Input power supply...
Page 50 2 Preparations Sensor Input  Model Numbers All E5CD models have universal sensor inputs, so the code in the model number is always “M.” E5CD-@@ @ @ @ M-@@@ Sensor input  Terminal Details Do not connect anything to the terminals that are shaded gray. Pt (resistance TC (thermocouple) I (current)
Page 51 2 Preparations Auxiliary Outputs  Model Numbers The number of auxiliary outputs on the E5CD is given in the following location in the model number. E5CD-@@ @ @ @ M-@@@ No. of auxiliary outputs Code Auxiliary outputs Specification Model with 2 auxiliary outputs SPST-NO, 250 VAC, 3 A ...
Page 52 2 Preparations Options  Model Numbers The options specification of the E5CD is given in the following location in the model number. E5CD-@@ @ @ @ M-@@@ Options Code Specification 000 or 800 None Event inputs 1 and 2, and CT1 002 or 802 Communications (RS-485) and CT1 004 or 804...
Page 53: E5Cd-B Terminal Block Wiring Example
2 Preparations 2-2-2 E5CD-B Terminal Block Wiring Example  Terminal Arrangement The terminals block of the E5CD-B is divided into five types of terminals: control output 1, sensor input, auxiliary outputs, input power supply, and options. Control output 1 Auxiliary outputs Not used.
Page 54 2 Preparations Sensor Input  Model Numbers All E5CD-B models have universal sensor inputs, so the code in the model number is always “M.” E5CD-@@ @ @ B M-@@@ Sensor input Pt (resistance TC (thermocouple) I (current) V (voltage) thermometer) −...
Page 55 2 Preparations Input Power Supply  Model Numbers The input power supply specification of the E5CD-B is given in the following location in the model number. E5CD-@@ @ @ B M-@@@ Input power supply The codes that are given in the following table show the specification. Code Specification Specification...
Page 56 2 Preparations  Terminal Details Do not connect anything to the terminals that are shaded gray. 002 or 802 004 or 804 (−) B (+) B (+) (−) Event Communications RS-485 RS-485 (−) (−) Event inputs (−) (−) Event inputs −...
Page 57: E5Ed Terminal Block Wiring Example
2 Preparations 2-2-3 E5ED Terminal Block Wiring Example  Terminal Arrangement The terminals block of the E5ED is divided into five types of terminals: control outputs 1 and 2, sensor input, auxiliary outputs, input power supply, and options. Not used. Input Power Supply Options Control outputs 1 and 2...
Page 58 2 Preparations  Terminal Details Do not connect anything to the terminals that are shaded gray. Relay output Control output 1 Voltage output Linear current Control output 1 Control output 1 − − output (for driving SSR) Voltage output Relay output Control output 1 Control output 1 −...
Page 59 2 Preparations Auxiliary Outputs  Model Numbers The number of auxiliary outputs on the E5ED is given in the following location in the model number. E5ED-@@ @ @ @ M-@@@ No. of auxiliary outputs Code Auxiliary outputs Specification Model with 2 auxiliary outputs SPST-NO, 250 VAC, 3 A Model with 4 auxiliary outputs SPST-NO, 250 VAC, 2 A...
Page 60 2 Preparations Options  Model Numbers The options specification of the E5ED is given in the following location in the model number. E5ED-@@ @ @ @ M-@@@ Options Code Specification 000 or 800 None 004 or 804 Communications (RS-485), and event inputs 1 and 2 008 or 808 Communications (RS-485), event inputs 1 and 2, and CT1 Event inputs 1 to 4, and CT1...
Page 61: E5Ed-B Terminal Block Wiring Example
2 Preparations 2-2-4 E5ED-B Terminal Block Wiring Example  Terminal Arrangement The terminals block of the E5ED-B is divided into five types of terminals: control outputs 1 and 2, sensor input, auxiliary outputs, input power supply, and options. Not used. Input Power Supply Options Control outputs 1 and 2...
Page 62 2 Preparations  Terminal Details Voltage output Control output 1 Linear current Relay output Control output 1 − Control output 1 (for driving SSR) − output Voltage output Relay output Control output 1 Control output 1 − (for driving SSR) Relay output Relay output Control output 2...
Page 63 2 Preparations Auxiliary Outputs  Model Numbers The number of auxiliary outputs on the E5ED-B is given in the following location in the model number. E5ED-@@ @ @ B M-@@@ No. of auxiliary outputs Code Auxiliary outputs Specification Model with 2 auxiliary outputs SPST-NO, 250 VAC, 3 A Model with 4 auxiliary outputs SPST-NO, 250 VAC, 2 A...
Page 64 2 Preparations Options  Model Numbers The options specification of the E5ED-B is given in the following location in the model number. E5ED-@@ @ @ B M-@@@ Options Code Specification 000 or 800 None 004 or 804 Communications (RS-485), event inputs 1 and 2 008 or 808 Communications (RS-485), event inputs 1 and 2, and CT1 Event inputs 1, 2, 3, and 4, and CT1...
Page 65: Precautions When Wiring
2 Preparations 2-2-5 Precautions when Wiring • Separate input leads and power lines in order to prevent external noise. • Use crimp terminals when wiring the screw terminals. • Use the suitable wiring material and crimp tools for crimp terminals. •...
Page 66 2 Preparations • Connecting Stranded Wires Use the following procedure to connect the wires to the terminal block. (1) Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be between 10° and 15°. If the flat-blade screwdriver is inserted correctly, you will feel the spring in the release hole.
Page 67 2 Preparations 3. Recommended Wires, Ferrules and Crimp Tools • Recommended Wires (stranded or solid wires) Recommended wires Stripping length (ferrules not used) 8 mm AWG24 to AWG16 (0.25 to 1.5 mm • Recommended Ferrules Applicable wire Ferrule Stripping Recommended ferrules conductor length (mm) Manufactured by...
Page 68: Wiring
210-719 Wago SDI 0.4 × 2.5 × 75 Weidmuller You can purchase the SZF 0-0,4 × 2,5 flat-blade screwdriver made by PHOENIX CONTACT with OMRON model XW4Z-00B. 2-2-6 Wiring In the connection diagrams, the left side of the terminal numbers represents the inside of the Digital Controller and the right side represents the outside.
Page 69 2 Preparations  Control Outputs 1 and 2 The following diagrams show the applicable outputs and their internal equivalent circuits. E5CD QX (voltage output (for RX (relay output) CX (linear current output) driving SSR)) − − Output type Specification Relay output SPST-NO, 250 VAC, 3 A (resistive load), Electrical life: 100,000 operations Voltage output (for driving SSR)
Page 70 2 Preparations E5ED RR (2 QR (voltage output (for RX (relay QX (voltage output CX (linear current output) relay driving SSR) and relay output) (for driving SSR)) outputs) output) − − − Output type Specification Relay output SPST-NO, 250 VAC, 5 A (resistive load), Electrical life: 100,000 operations PNP, 12 VDC ±20%, 40 mA (with short-circuit protection) Voltage output (for driving SSR)
Page 71 2 Preparations  Auxiliary Outputs 1 to 4 • When heating/cooling control is selected for the E5CD or E5CD-B, auxiliary output 2 is assigned as the control output for cooling. • If heating/cooling control is selected for the E5ED or E5ED-B when there is only one control output, the auxiliary output 4 terminal is assigned as the control output for cooling.
Page 72 2 Preparations E5CD-B Contact inputs Non-contact inputs Option number: 001 or 006 − − Option number: 004 or 804 − − E5ED Contact inputs Non-contact inputs Option number: 004, 008 or 808 − Option number: 010 − − Option number: 022 −...
Page 73 2 Preparations E5ED-B Contact inputs Non-contact inputs Option number: 004, 008, 804 − − Option number: 010 − − − − Option number: 022 − − − − • Use non-voltage inputs for the event inputs. • Use event inputs under the following conditions: The outflow current is approximately 7 mA.
Page 74 2 Preparations E5CD-B Option number: 006 − − Current output Linear voltage output E5ED Option number: 022 − − Current output Linear voltage output E5ED-B Option number: 022 − − Current output Linear voltage output Output type Specification 4 to 20 mA DC, Load: 500 Ω max., Resolution: 10,000 Linear current output Linear voltage output 1 to 5 VDC, Load: 1 kΩ...
Page 75 2 Preparations  Communications RS-485 Models with an option number of 002, 008, 802 or 808 support RS-485. To use communications with the E5CD or E5ED, connect the communications cable to terminals 13 and 14, with the E5CD-B or E5ED-B, to terminals 17 or 18 and 19 or 20. Communications Unit Connection Diagram E5@D Host computer...
Page 76: Installing Temperature Sensors For Packing Machines
2 Preparations Installing Temperature Sensors for Packing Machines A Temperature Sensor for Packing Machines*1 has a diameter of 1.0 mm and it is embedded in a heat- ing plate. It has superior heat resistance and flexibility. Refer to 5-1 Suppressing Temperature Variations When Using a Temperature Sensor for Packing Machines (for Packing Machines) for general information.
Page 77 2 Preparations The following installation methods are assumed. Example 1: Groove for Temperature Sensor created in heating plate and Temperature Sensor secured with mounting brackets. To correctly measure the surface temperature, the following installation conditions are recommended. Bend to a radius Enlargement of 2 mm or larger.
Page 78: Insulation Block Diagrams
2 Preparations Insulation Block Diagrams The insulation block diagrams are provided in this section.  E5CD/E5CD-8/E5ED-8/E5ED-B-8 Sensor input and CT input Communications and event inputs Voltage output (for driving SSRs), linear current output, and transfer output Power supply Relay output 1 Auxiliary output 1 Auxiliary output 2 : Reinforced insulation...
Page 79: Using The Setup Tool Port
For information on the models that can be used with CX-Thermo, contact your OMRON sales representative. The E58-CIFQ2-E is required to connect to the Setup Tool port on the front panel of the E5ED or E5ED-B.
Page 80 2 Preparations  Connection Procedure Connect the serial connector Serial connector on the USB-Serial Conversion Cable to the Setup Tool port on the top panel of the Digital Controller. E5ED/E5ED-B  Setup Tool Ports and Connecting Cables The location of the Setup Tool port on the E5ED or E5ED-B and the required cable are shown below. There are Setup Tool ports on both the top panel and front panel of the Digital Controller.
Page 81 2 Preparations • Front-panel Port Connect the E58-CIFQ2 E58-CIFQ2-E E58-CIFQ2 Conversion Cable USB-Serial Conversion Cable USB-Serial Conversion Cable to the E58-CIFQ2-E Conversion Cable. There is a triangle on the connecting surface. Align the arrow ( ) on the small connector on the E58-CIFQ2 USB-Serial Conversion Cable with the triangle mark ( ) on the small connector on the E58-CIFQ2-E Conversion Cable.
Page 82: Installing The Driver
When the CX-Thermo Support Software for the Digital Controller is installed, the driver for the USB-Serial Conversion Cable will be copied to the following folder. C:\Program Files\OMRON\Drivers\USB\E58-CIF 3. Installing the Driver Install the driver to enable the Cable to be used with the personal computer.
Page 83: Part Names And Basic Procedures
Part Names and Basic Procedures 3-1 Basic Flow of Operation ........3-2 3-2 Power ON .
Page 84: Basic Flow Of Operation
3 Part Names and Basic Procedures Basic Flow of Operation The following figure shows the basic flow for operating the Digital Controller. Power ON Set the input type and other basic settings. • Input type • Control method • Alarm type Refer to 3-4 Procedures after Other parameters Turning ON the Power Supply.
Page 85: Power On
3 Part Names and Basic Procedures Power ON Operation will start as soon as you turn ON the power supply to the E5@D.* With the E5@D, you can set the Operation After Power ON parameter to change the operation that is performed when the power supply is turned ON.
Page 86: Part Names, Part Functions, And Setting Levels
3 Part Names and Basic Procedures Part Names, Part Functions, and Setting Levels 3-3-1 Part Names and Functions E5CD/E5CD-B Front panel Temperature unit No. 1 display Operation indicators PV or specified parameter Top View of E5CD No. 2 display Bar display SP or specified parameter value Press the U D Keys to set the parameter.
Page 87 3 Part Names and Basic Procedures Displays Name Description No. 1 display Displays the process value or a monitor/setting item. No. 2 display Displays the set point or the value of a monitor/setting item. No. 3 Display (E5ED Displays the manipulated variable, remaining soak time, multi-SP No., internal SP (ramp and E5ED-B only) SP), or alarm value 1.
Page 88 3 Part Names and Basic Procedures Keys Name Overview Description Level Key Selects the setting • In Operation Level • Press once for less than 1 second to go to level. Adjustment Level. The next setting • Press for at least 3 seconds to go to Initial Setting level depends on Level.
Page 89: Entering Numeric Values
3 Part Names and Basic Procedures Setup Tool Ports Setup Tool Name Description port Setup Tool port Use the E58-CIFQ2 USB-Serial Conversion Cable to connect the E5@D to (card edge type) the computer (i.e., the CX-Thermo Support Software). E5CD, E5ED, E5CD-B, or E5ED-B: On top panel Setup Tool port Use the E58-CIFQ2 USB-Serial Conversion Cable and the E58-CIFQ2-E (pin jack)
Page 90: Setting Levels
3 Part Names and Basic Procedures 3-3-3 Setting Levels On the E5@D, the parameters are classified into levels according to their applications. These levels are called setting levels. The setting levels consist of some basic setting levels and other setting levels. Moving between Setting Levels The following figure gives an overall image of the setting levels.
Page 91 3 Part Names and Basic Procedures Basic Setting Levels  Operation Level This level is displayed automatically when the power supply is turned ON. This level is used for the SP, alarm values, and other basic settings and monitoring. Normally, select this level for operation. ...
Page 92 3 Part Names and Basic Procedures Steps 1 to 3 are necessary only the first time. Perform only steps 4 and 5 to move to Advanced Function Setting Level. Other Setting Levels There are five other setting levels: Manual Control Level, Protect Level, Communications Setting Level, Calibration Level, and Monitor/Setting Item Level.
Page 93: Procedures After Turning On The Power Supply
3 Part Names and Basic Procedures Procedures after Turning ON the Power Supply 3-4-1 Basic Flow of Operations The basic flow of operations after you turn ON the power supply is shown below. 1. Turn ON the power supply. ↓ 2.
Page 94 3 Part Names and Basic Procedures List of Input Types Temperature range in °C Temperature range in °F Input type Specifications Set value Resistance Pt100 −200 to 850 −300 to 1500 thermometer −199.9 to 500.0 −199.9 to 900.0 0.0 to 100.0 0.0 to 210.0 −199.9 to 500.0 −199.9 to 900.0...
Page 95 3 Part Names and Basic Procedures Set the control method. Operation Level Operation Level Initial Setting Level Initial Setting Level The display flashes. in-t (IN-T) will be displayed Press the O to show that the Initial Setting (Level) Key for at Level has been entered.
Page 96 3 Part Names and Basic Procedures Set the alarm type. Operation Level Operation Level Initial Setting Level Initial Setting Level The display flashes. in-t (IN-T) will be displayed Press the O to show that the Initial Setting (Level) Key for at Level has been entered.
Page 97 3 Part Names and Basic Procedures Alarm Type Numbers Alarm type Description Operation value Alarm function There will be no alarm outputs. Upper- and The alarm output is ON while the Example: lower-limit PV is equal to or higher than the alarm upper-limit alarm point or while Temperature...
Page 98 3 Part Names and Basic Procedures Alarm type Description Operation value Absolute-value The alarm output is ON while the Example: upper-limit PV is equal to or higher than the alarm alarm value. Temperature Upper-limit alarm point (e.g., 100°C) Alarm value (e.g., 100°C) Absolute-value The alarm output is ON while the Example:...
Page 99 3 Part Names and Basic Procedures Alarm type Description Operation value PV change rate The alarm output turns ON if the alarm change in the PV within the specified calculation period Change rate width exceeds a specific width. Time PV rate of change calculation period PV Change Rate Alarm Output Time The PV rate of change calculation period and...
Page 100 3 Part Names and Basic Procedures Set the set point. Operation Display Set point: 500°C (example) Press the U (Up) and D (Down) Keys and the S (Shift) Key to change the value. * Hold the U (Up) or D (Down) Key to increment or decrement the value quickly. Set the alarm set value or values.
Page 101: Basic Operation
Basic Operation 4-1 Moving between Setting Levels ........4-3 4-1-1 Moving to the Initial Setting Level .
Page 102 4 Basic Operation 4-11 Alarm Hysteresis ..........4-37 4-11-1 Standby Sequence .
Page 103: Moving Between Setting Levels
4 Basic Operation Moving between Setting Levels The Operation Level is displayed first when the power supply to the Digital Controller is turned ON. To display the parameters, you must move to the following setting levels. • Operation Level (Entered when the power supply is turned ON.) •...
Page 104: Moving To The Adjustment Level
4 Basic Operation 4-1-2 Moving to the Adjustment Level Moving from the Operation Level to the Adjustment Level Operation Level Press the O Key for less than 1 second in the Operation Level. The display will change from the Operation Level to the Adjustment Adjustment Level Level.
Page 105: Moving To The Advanced Function Setting Level
4 Basic Operation 4-1-4 Moving to the Advanced Function Setting Level Moving to the Advanced Function Setting Level for the First Time (i.e., with the Default Settings) To enter the Advanced Function Setting Level, you must first enter the Protect Level and change the setting of the icpt (Initial Setting/Communications Protect) parameter to 0 (enable moving to Advanced Function Setting Level) to clear the protection.
Page 106 4 Basic Operation Moving to the Advanced Function Setting Level after Clearing Protection After you have set the icpt (Initial Setting/Communications Protect) parameter to 0 (enable moving to Advanced Function Setting Level), select amov (Move to Advanced Function Setting Level) in the Initial Setting Level.
Page 107: Moving To The Communications Setting Level
4 Basic Operation 4-1-5 Moving to the Communications Setting Level  Moving from the Operation Level to the Communications Setting Level Operation Level Press the O Key for at least 3 seconds in the Operation Level. The No. 1 display will flash when the keys are pressed for 1 s or longer.
Page 108: Initial Setting Examples
4 Basic Operation Initial Setting Examples Initial hardware setup, including the sensor input type, alarm types, control periods, and other settings, is done using parameter displays. The O and M Keys are used to switch between parameters, and the amount of time that you press the keys determines which parameter you move to. This section describes three typical examples.
Page 109 4 Basic Operation Example 1 Setup Procedure Power ON Power ON An s.err error will be displayed if the power 5 (K thermocouple, -200°C to 1,300°C) supply is turned ON before Input type: the sensor is connected. Control method: ON/OFF control Operation Level Alarm type: 2 (upper limit)
Page 110 4 Basic Operation Example 2 9 (T thermocouple, −200°C to 400°C) Input type: Control method: PID control PID constants found using auto-tuning (AT). Alarm type: 2 (upper limit) Alarm value 1: 30°C Set point: 150°C Setup Procedure Power ON Power ON An s.err error will be displayed if the power supply is turned ON before the sensor is connected.
Page 111: Setting The Input Type
4 Basic Operation Setting the Input Type The Digital Controller supports four input types: resistance thermometer, thermocouple, infrared tem- perature sensor, and analog inputs. Set the input type that matches the sensor that is used. 4-3-1 Input Type The following example shows how to set a K thermocouple for −20.0 to 500.0°C (input type 6).
Page 112 4 Basic Operation List of Input Types Specifications Set value Temperature range in °C Temperature range in °F Pt100 −200 to 850 −300 to 1500 −199.9 to 500.0 −199.9 to 900.0 Resistance 0.0 to 100.0 0.0 to 210.0 thermometer JPt100 −199.9 to 500.0 −199.9 to 900.0 0.0 to 100.0...
Page 113: Selecting The Temperature Unit
4 Basic Operation Selecting the Temperature Unit 4-4-1 Temperature Unit • Either °C or °F can be selected as the temperature unit. • Set the temperature unit in the Temperature Unit (d-u) parameter of the Initial Setting Level. The default is c (°C). •...
Page 114: Selecting Pid Control Or On/Off Control
4 Basic Operation Selecting PID Control or ON/OFF Control Two control methods are supported: 2-PID control and ON/OFF control. Switching between 2-PID con- trol and ON/OFF control is executed by means of the PID ON/OFF parameter in the initial setting level. When this parameter is set to pid, 2-PID control is selected, and when set to onof, ON/OFF control, is selected.
Page 115: Setting Output Specifications
4 Basic Operation Setting Output Specifications 4-6-1 Control Period • Set the output periods (control periods). Though a shorter period provides Control Period better control performance, it is recommended that the control period be set to (Heating) 20 seconds or longer for a relay output to preserve the service life of the relay. After the settings have been made in the initial setup, readjust the control Control Period c-cp...
Page 116: Assigned Output Functions
4 Basic Operation In this example, direct/reverse operation, and control period (heating) parameters are checked. Direct/reverse operation = or-r (reverse operation) Control period (heating) = 20 (seconds) Operating Procedure • Setting the Control Period (Heating) Parameter Initial Setting Level Press the M Key several times in the Initial Setting Level to display cp (Control Period (Heating)).
Page 117 4 Basic Operation Assigned Output Functions Two Auxiliary Outputs (E5CD, E5ED, E5CD-B, or E5ED-B) Allocations Parameter name Display Standard Heating/cooling Control Output 1 Assignment Control output (heating) Control output (heating) out1 Auxiliary Output 1 Assignment sub1 Alarm 1 Alarm 1 Auxiliary Output 2 Assignment Alarm 2 sub2...
Page 118 4 Basic Operation Assign the control outputs and auxiliary outputs. Control output 1: Control output (heating) Control output 2: Control output (cooling) Auxiliary output 1: Alarm 1 Auxiliary output 2: Alarm 2 Operating Procedure • Setting Heating/Cooling Control Initial Setting Level Press the M Key several times in the Initial Setting Level to display s-hc (Standard or Heating/Cooling).
Page 119: Auxiliary Output Opening Or Closing In Alarm
4 Basic Operation • Setting Auxiliary Output 2 Advanced Function Setting Press the M Key several times in the Advanced Function Level Setting Level to display sub2 (Auxiliary Output 2 Assignment). sub2 Auxiliary Output 2 Assignment alm2 Press the U or D Key to set the parameter to alm2. sub2 The default is alm2 (Alarm 2).
Page 120: Setting The Set Point (Sp)
4 Basic Operation Setting the Set Point (SP) Operation Level The Operation Level is displayed when the power is turned ON. For the default setting, the No. 1 display shows the PV, the No. 2 display shows the SP, and the No.
Page 121: Using On/Off Control
4 Basic Operation Using ON/OFF Control In ON/OFF control, the control output turns OFF when the temperature being controlled reaches the preset set point. When the manipulated variable turns OFF, the temperature begins to fall and the con- trol turns ON again. This operation is repeated over a certain temperature range. At this time, how much the temperature must fall before control turns ON again is determined by the Hysteresis (Heating) parameter.
Page 122: Settings
4 Basic Operation Parameters Display Parameter Application Level Standard or Specifying control Initial Setting Level s-hc Heating/Cooling method PID ON/OFF Specifying control Initial Setting Level cntl method Direct/Reverse Specifying control Initial Setting Level oreV Operation method Dead Band Heating/cooling Adjustment Level c-db control Hysteresis (Heating)
Page 123 4 Basic Operation Setting the Hysteresis Set the heating hysteresis to 2.0°C. Operating Procedure Adjustment Level Press the M Key several times in the Adjustment Level to display hys (Hysteresis (Heating)). Hysteresis (Heating) Press the U or D Key to set the hysteresis to 2.0. The default is 1.0.
Page 124: Determining Pid Constants (At, Manual Setup)
4 Basic Operation Determining PID Constants (AT, Manual Setup) 4-9-1 AT (Auto-tuning) • When AT is executed, the optimum PID constants for the set point at that time are set automatically. A method (called the limit cycle method) for forcibly changing the manipulated variable and finding the characteristics of the control object is employed.
Page 125 4 Basic Operation Model Parameters and PID Constants Updated for Adaptive Control Adjustment Level sp-p SP Response Disturbance Proportional Band Proportional Band sp-i SP Response Disturbance Integral Time Integral Time sp-d SP Response Disturbance Derivative Time Derivative Time Initial Setting Level m-pv m-on Model Creation...
Page 126 4 Basic Operation 100% AT • Operation will be as shown in the following diagram, regardless of the deviation (DV) at the start of AT execution. To shorten the AT execution time, select 100% AT. Limit Cycle MV Amplitude 100% Time AT started AT ended...
Page 127: Rt (Robust Tuning) (Use With At)
4 Basic Operation 4-9-2 RT (Robust Tuning) (Use with AT) MASK8  When AT is executed with RT selected, PID constants are automatically set that make it hard for control performance to deteriorate even when the characteristics of the controlled object are changed. ...
Page 128 4 Basic Operation  RT Features • Even when hunting occurs for PID constants when AT is executed in normal mode, it is less likely to occur when AT is executed in RT Mode. Temperature Temperature Much hunting occurs. Hunting is reduced. Set value Set value Time...
Page 129: Manual Setup
4 Basic Operation 4-9-3 Manual Setup Individual PID constants can be manually set in the Proportional Band, Integral Time, and Derivative Time parameters in the Adjustment Level. In this example, the Proportional Band parameter is set to 10.0, the Inte- gral Time parameter to 250, and the Derivative Time parameter to 45.
Page 130 4 Basic Operation When P (Proportional Band) Is Adjusted The curve rises gradually, and a long stabilization time is created, but overshooting is prevented. value Increased Overshooting and hunting occur, but the set value is quickly reached and the temperature stabilizes. value Decreased When I (Integral Time) Is Adjusted...
Page 131: Alarm Outputs
4 Basic Operation 4-10 Alarm Outputs • Alarms are output from auxiliary outputs. For relay outputs or voltage outputs (for driving SSRs), alarms can also be used by setting the Control Output 1 Assignment or Control Output 2 Assignment parameter to any of the alarms from alarm 1 to 4. The alarm output condition is determined by a combination of the alarm type, alarm value, alarm hysteresis, and the standby sequence.
Page 132 4 Basic Operation Alarm output operation Alarm type Description of function When alarm value When alarm value value X is positive X is negative Upper- and Set the upward deviation in lower-limit range*1 the set point for the alarm upper limit (H) and the lower deviation in the set point for the alarm lower limit (L).
Page 133 4 Basic Operation Alarm output operation Alarm type Description of function When alarm value When alarm value value X is positive X is negative MV absolute-value Standard Control Standard Control This alarm type turns ON lower-limit alarm*9 the alarm when the manipulated variable (MV) is lower than the alarm Heating/Cooling...
Page 134: Alarm Values
4 Basic Operation 4-10-2 Alarm Values • Alarm values are indicated by “X” in the table on the previous page. When the upper and lower limits are set independently, “H” is displayed for upper limit Alarm Lower al1l Limit Value values, and “L”...
Page 135 4 Basic Operation • Setting the Alarm Value Operation Level Press the M Key several times in the Operation Level to display al-1 (Alarm Value 1). al-1 Alarm Value 1 Press the U or D Key to set the set value to 10. al-1 The default is 10.
Page 136 4 Basic Operation  SP Alarms You can set an SP absolute-value upper-limit or SP absolute-value lower-limit alarm for the set point (SP). The alarm point is set in the corresponding alarm value parameter. The Alarm SP Selection parameter is used to specify the alarm for either the ramp SP or the target SP. The corresponding alarm hysteresis setting is also valid.
Page 137: Alarm Hysteresis
4 Basic Operation 4-11 Alarm Hysteresis • The hysteresis of alarm outputs when alarms are switched ON/OFF can be set as follows: Upper-limit alarm Lower-limit alarm Alarm hysteresis Alarm hysteresis Alarm value Alarm value • Alarm hysteresis is set independently for each alarm in the Alarm 1 to 4 Hysteresis parameters (Initial Setting Level).
Page 138: Alarm Latch
4 Basic Operation 4-11-2 Alarm Latch • The alarm latch can be used to keep the alarm output ON until the latch is canceled regardless of the temperature once the alarm output has turned ON. Any of the following methods can be used to clear the alarm latch. •...
Page 139: Using Heater Burnout (Hb) And Heater Short (Hs) Alarms
4 Basic Operation 4-12 Using Heater Burnout (HB) and Heater Short (HS) Alarms These functions are supported for models that detect heater burnout (HB) and heater short (HS) alarms. 4-12-1 HB Alarm  What Is an HB Alarm? An HB alarm is detected by measuring the heater current with a current transformer (CT) when the control output is ON.
Page 140 4 Basic Operation Toff Control output (heating) In the above diagram, power is considered to be ON (normal) if the heater current is greater than hb1 (Heater Burnout Detection Current) during the Ton interval. The HB alarm will be OFF in this case.
Page 141: Hs Alarm
4 Basic Operation Check to see if the set value is on (enabled, default). • Checking the Heater Current Adjustment Level Press the M Key several times in the Adjustment Level to display ct1 (Heater Current 1 Value Monitor). Heater Current 1 Value Monitor Check the heater current from the CT input that is used to detect heater burnout.
Page 142 4 Basic Operation  Parameters Parameter No. 1 display Value No. 2 display Level HS Alarm Use OFF or ON Advanced Function off, on (default: ON) Setting Level HS Alarm Latch OFF or ON off, on (default: OFF) HS Alarm Hysteresis 0.1 to 50.0 A 0.1 to 50.0 (default: 0.1 A)
Page 143: Installing Current Transformers (Ct)
4 Basic Operation • Setting the Leakage Current Value Monitor Adjustment Level Press the M Key several times in the Adjustment Level to dis- play lcr1 (Leakage Current 1 Value Monitor). lcr1 Leakage Current 1 Value Monitor Check the leakage current from the CT input that is used to lcr1 detect heater short.
Page 144: Calculating Detection Current Values
4 Basic Operation 4-12-4 Calculating Detection Current Values Calculate the set value using the following equation: Heater Burnout Detection 1 set value = Normal current value + Burnout current value HS Alarm 1 set value = Leakage current value (output OFF) + HS current value •...
Page 145 4 Basic Operation Example: Using Three 200-VAC, 1-kW Heaters Normal Burnout 15 A 10 A Load Load Load Load Load Load 200 V 200 V Burnout 15 A 10 A Product Product To CT input To CT input The heater power supply provides 15 A when the current is normal, and 10 A when there is a burnout, so the heater burnout detection current is calculated as follows: (Normal current) + (Heater burnout current) Heater burnout detection current =...
Page 146: Customizing The Pv/Sp Display
4 Basic Operation 4-13 Customizing the PV/SP Display The following table shows the contents of the No. 1, 2, and 3 displays, according to the setting of the PV/SP Display Screen Selection parameter. 4-13-1 PV/SP Display Selections The following table shows the contents of the No. 1, 2, and 3 displays, according to the setting of the PV/SP Display Screen Selection parameter in the Advanced Function Setting Level.
Page 147: Advanced Operations 7
Advanced Operations 5-1 Suppressing Temperature Variations When Using a Temperature Sensor for Packing Machines (for Packing Machines) ......5-3 5-2 Automatically Adjusting a Water-cooling Output (for Water-cooled Extruders) .
Page 148 5 Advanced Operations 5-16 Performing Manual Control ........5-56 5-16-1 Manual MV .
Page 149: Suppressing Temperature Variations When Using A Temperature Sensor For Packing Machines (For Packing Machines)
Actual seal surface (The above figure shows a cross-section.) To solve this problem, OMRON provides Temperature Sensors for Packing Machines* and automatic filter adjustment to measure the surface temperature of the hot plate. If you use our Temperature Sensors for Packing Machines, you can measure the actual temperature of the seal surface.
Page 150 5 Advanced Operations • If temperature variation occurs after a heater is replaced • If temperature variation occurs after packing materials are changed or the packing speed is changed • If temperature variation occurs due to changes in the operating environment •...
Page 151 5 Advanced Operations Parameter Display Set (monitor) values Unit Default Level Automatic Filter Adjustment Advanced Function Setting fahp 10 to 1999 Seconds Hunting Monitor Period* Level These parameters are displayed when 2-PID control or standard control (not heating/cooling control) is selected.
Page 152 5 Advanced Operations • When the Automatic Filter Setting parameter is set to “OFF” • When the RUN/STOP parameter is set to “STOP” • When auto-tuning (AT) has been executed • When the display is moved to the Initial Setting Level or Manual Control Level •...
Page 153: Automatically Adjusting A Water-Cooling Output (For Water-Cooled Extruders)
5 Advanced Operations Automatically Adjusting a Water-cooling Output (for Water-cooled Extruders)  Overview Mainly, this function simultaneously suppresses temperature variations in water-cooled extruders for the following two factors to maintain stable performance. 1. When the heat of vaporization is used as a cooling method, such as in water-cooled extruders, the cooling performance is nonlinear, so temperature variations can occur.
Page 154 5 Advanced Operations  Parameters Related to Water-cooling Output Adjustment Parameter Display Set (monitor) values Unit Default Level Water-cooling Output off: Disabled Adjustment w-ht Adjustment on: Enabled Level *1*2 Water-cooling Water-cooling proportional °C or °F Adjustment w-il Proportional Band band decrease threshold + Level Increase Threshold 0.1 to 200.0...
Page 155 5 Advanced Operations • Water-cooling Proportional Band Decrease Constant (w-dc) This parameter gives the decrease constant when the value of the cooling proportional band is adjusted to optimize disturbance response. This function works to increase an insufficient cooling output that may reduce disturbance response when the cooling proportional band is decreased.
Page 156 5 Advanced Operations  Using Water-cooling Output Adjustment Confirm that all of the previous startup conditions have been met. Execute auto-tuning in advance. Refer to 4-9-1 AT (Auto-tuning). Operating Procedure Enable Initial Execute Supply Increase the Complete water-cooling settings* auto-tuning. resin.
Page 157: Performing Adaptive Control
5 Advanced Operations Performing Adaptive Control 5-3-1 Overview Adaptive control has the following two features. 1. You can increase control performance over traditional auto-tuning. 2. Even if factors emerge during long-term equipment operation that cause temperature variations and influence system characteristics, such as changes in the operating environment or equipment deterioration, the changes can be followed to maintain high control performance.
Page 158 5 Advanced Operations 2. Maintenance of Optimum Status Following Changes in System Characteristics After the PID constants for adaptive control are calculated, the system performance is evaluated each time the equipment is started and the PID constants for adaptive control are updated according to any changes.
Page 159 5 Advanced Operations Parameters  Adaptive Control (adpt) If the Adaptive Control parameter is set to anything except off (Disabled), control is performed with the PID constants for adaptive control. After you set this parameter, perform either 40% or 100% auto-tuning. After auto-tuning is completed, stop control (STOP or turn OFF the power supply), allow the temperature to drop sufficiently, and then start control (RUN) again.
Page 160 5 Advanced Operations  PID Update (Adaptive Control) (a-ud) This parameter is displayed if the Adaptive Control parameter is set to info (Notification) and updateable PID constants are calculated. This setting is used to manually update the PID constants to newly calculated PID constants. The parameters can be updated in the following two cases.
Page 161 5 Advanced Operations  Model Parameters These parameters express the characteristics of the system. These parameters are displayed when the Adaptive Control parameter is not set to off (Disabled). The model parameters are calculated automatically if auto-tuning is performed when the Adaptive Control parameter is set to auto (Automatic update) or info (Notification).
Page 162 5 Advanced Operations Additional Information Reducing Tuning Work for Replacing the E5D or for Equipment Mass Production If you replace the E5D or are mass-producing the same equipment, you can copy model parameters to eliminate the need to repeat tuning (AT with system performance evaluation) and perform adaptive control with the same system performance.
Page 163 5 Advanced Operations Operating Conditions Adaptive control is possible when all of the following conditions are met. • Display Conditions for Adaptive Control Parameter adpt (Adaptive Control) is displayed in the Initial Setting Level when all of the following conditions are met.
Page 164 5 Advanced Operations 3. Changes to Parameters during System Performance Evaluation If any of the following parameters is changed during system performance evaluation (i.e., when indicator is flashing or lit), system performance evaluation and notification will be cancelled. The PID constants will not be updated. •...
Page 165: Application Methods For Adaptive Control
5 Advanced Operations 5-3-2 Application Methods for Adaptive Control You can set the following three operations for adaptive control. Mode Description Automatic update Control is performed with the PID constants for adaptive control and the PID constants are updated automatically according to system fluctuations. Notification Control is performed with the PID constants for adaptive control, notification is provided for the PID constants according to system fluctuations, and the user determines when to...
Page 166 5 Advanced Operations Setting Up Adaptive Control (Automatic Update or Notification and Then Changing to Fixed Control When Necessary) Automatic Update auto The A indicator Preparations for adaptive control have been completed when the A indicator changes will go out. from flashing to not lit.
Page 167: Indication Data
5 Advanced Operations Indication Data  Overview of Functions The E5D contains indication data that can be used to help monitor trends in panel equipment, predict product service life, and determine replacement periods. You can use this data to collect and analyze data and make predictions in the host system. •...
Page 168 5 Advanced Operations  Ambient Temperature Monitor You can monitor the temperature around the terminals on the E5D, but you cannot link this to an alarm output. This is a predictive value based on the temperature sensor element inside the E5D. Reference accuracy: Typically ±3°C Monitor data Display...
Page 169 5 Advanced Operations  Control Output ON/OFF Count Monitors With Control Output 1 and 2 ON/OFF outputs (relay outputs or voltage outputs for driving SSR), the number of times that a control output turns ON and OFF can be counted. You can display the counts or monitor them through communications.
Page 170 5 Advanced Operations • Checking and Resetting the Control Output 1 ON/OFF Count Monitor Advanced Function Setting Press the M Key several times in the Advanced Function Set- Level ting Level to display ra1m (Control Output 1 ON/OFF Count ra1m Monitor).
Page 171: Shifting Input Values
5 Advanced Operations Shifting Input Values  Shifting Inputs You can set the Process Value Slope Coefficient and Process Value Input Shift parameters to compensate the PV. Parameter Setting range Unit Default °C or °F Temperature input: −199.9 to 999.9 Process Value Input Shift Analog input: −1,999 to 9,999 None...
Page 172 5 Advanced Operations  Using the PV Input Shift After shifting 1000 °C 970 °C 1,000°C is shifted to 970°C. 500°C is shifted to 550°C. 550 °C 500 °C Before shifting 200 °C 500 °C 1000 °C 1300 °C (1) Find the two points to shift and determine the PVs after the shifts are applied. Example: Shift 500°C (temperature before shifting) to 550°C (temperature after shifting).
Page 173: Setting Scaling Upper And Lower Limits For Analog Inputs
5 Advanced Operations Setting Scaling Upper and Lower Limits for Analog Inputs  Analog Input • When an analog input is selected, scaling can be performed as needed by the in-h Scaling Upper control application. Limit • Scaling is set in the Scaling Upper Limit, Scaling Lower Limit, and Decimal Point parameters (Initial Setting Level).
Page 174 5 Advanced Operations • Setting the Scaling Lower Limit Initial Setting Level Press the M Key several times in the Initial Setting Level to display in-l (Scaling Lower Limit). in-l Scaling Lower Limit Press the U or D Key to set the value to 100. in-l The default is 0.
Page 175: Executing Heating/Cooling Control
5 Advanced Operations Executing Heating/Cooling Control 5-7-1 Heating/Cooling Control Heating/cooling control can be used with control output 2 and auxiliary outputs 1 to 4. Heating/cooling control operates when h-c (heating/cooling) is selected for the Standard or Heating/Cooling parameter. The following functions are assigned to outputs in the default status. Parameter name Display Initial status...
Page 176 5 Advanced Operations • When DRS (Invert Direct/Reverse Operation) is set for an Event Input Assignment 1 to 6 parameter, control will start with the opposite of the setting of the Direct/Reverse Operation parameter when the event input turns ON. When the event input turns OFF, control will return to operation according to the setting of the Direct/Reverse Operation parameter.
Page 177 5 Advanced Operations  Heating/Cooling PID Control If heating/cooling PID control is used, you can set PID control separately for heating and cooling. The PID constants for both heating and cooling can be automatically set according to the cooling control characteristics by setting the Heating/Cooling Tuning Method parameter and then performing autotuning (AT).
Page 178 5 Advanced Operations  Water-cooling Output Adjustment If you set the Heating/Cooling Tuning Method parameter to 3 (Water Cooling), you can use water-cooling output adjustment. We recommend that you perform it in the following cases. • If the temperature varies due to fluctuations in the cooling system •...
Page 179: Using Event Inputs
5 Advanced Operations Using Event Inputs 5-8-1 Event Input Settings • Events can be used on models that have event inputs. The number of event inputs that is supported depends on the model of the Digital Controller. E5CD or E5CD-B: Up to 2 event inputs E5ED or E5ED-B: Up to 4 event inputs •...
Page 180 5 Advanced Operations  Using Key Operations You can select any of the set points 0 to 7 by changing the set value of the Multi-SP Uses parameter. The Multi-SP Uses parameter display conditions are as follows: • Digital Controllers without event inputs for which the Number of Multi-SP Points parameter is not set to OFF •...
Page 181: Operation Commands Other Than Multi-Sp
5 Advanced Operations 5-8-3 Operation Commands Other than Multi-SP The following table shows the functions that can be assigned when an Event Input Assignment 1 or 6 parameter is displayed. Setting Function Detection method None none RUN/STOP Edge stop manu Level Auto/Manual prst...
Page 182 5 Advanced Operations  Executing Run/Stop Control When the Event Input Assignment parameter is set to STOP (RUN/STOP), control is started when event input turns OFF. Control is stopped when the input turns ON. However, alarms will operation regardless of the run/stop status. The STOP indicator will light while control is stopped.
Page 183 5 Advanced Operations  Switching 100% AT Execute/Cancel When the Event Input Assignment parameter is set to AT-2 (100% AT Execute/Cancel), 100% AT will be executed when the event input turns ON and will be cancelled when the input turns OFF. Setting Input contact Status...
Page 184 5 Advanced Operations  Performing Automatic Filter Adjustment When the Event Input Assignment parameter is set to FA (Automatic Filter Adjustment), automatic filter adjustment is performed when the event input turns ON. It will be cancelled when the event input turns OFF. Setting Input contact Status...
Page 185: Setting The Sp Upper And Lower Limit Values
5 Advanced Operations Setting the SP Upper and Lower Limit Values 5-9-1 Set Point Limiter The setting range of the set point is limited by the set point limiter. This function can be used to prevent setting incorrect set points. The upper- and lower-limit values of the set point limiter are set using the Set Point Upper Limit and Set Point Lower Limit parameters in the Initial Setting Level.
Page 186: Setting
5 Advanced Operations 5-9-2 Setting Set the set point upper and lower limits in the Set Point Upper Limit and Set Point Lower Limit parame- ters in the Initial Setting Level. In this example, it is assumed that the input type is set to a K thermocou- ple with a temperature range of −200 to 1300°C.
Page 187: Using The Sp Ramp Function To Limit The Sp Change Rate
5 Advanced Operations 5-10 Using the SP Ramp Function to Limit the SP Change Rate 5-10-1 SP Ramp The SP ramp function is used to restrict the width of changes in the set point as a rate of change. When the SP ramp function is enabled and the change width exceeds the specified rate of change, an area where the set point is restricted will be created, as shown in the following diagram.
Page 188 5 Advanced Operations  Operation at Startup If the SP ramp function is enabled when the Digital Controller is turned ON or when switching from STOP to RUN mode, the process value reaches the set point using the SP ramp function in the same way as when the set point is changed.
Page 189: Using The Key Protect Level
5 Advanced Operations 5-11 Using the Key Protect Level 5-11-1 Protection • To move to the Protect Level, press the O and M Keys simultaneously for at least three seconds in Operation Level or Adjustment Level.* * The key pressing time can be changed in the Move to Protect Level Time parameter (Advanced Function Setting Level).
Page 190: Entering The Password To Move To The Protect Level
5 Advanced Operations  Setting Change Protect This protect level restricts key operations wtpt Set value Description Settings can be changed using key operations. Settings cannot be changed using key operations. (The protect level set- tings, however, can be changed.) •...
Page 191 Precautions for Correct Use Protection cannot be cleared or changed without the password. Be careful not to forget it. If you forget the password, contact your OMRON sales representative.  Communications Operation Command to Move to the Protect Level • The Write Variable operation command can be used via communications to write the password to the Move to Protect Level parameter.
Page 192: Hiding And Displaying Parameters
5 Advanced Operations 5-12 Hiding and Displaying Parameters 5-12-1 Parameter Mask Setting You can use a key operation to hide parameters that do not need to be displayed. This allows you to prevent incorrect settings for parameters or to simplify the parameter configuration according to the application.
Page 193 5 Advanced Operations Other than the above parameters, the mark appears for parameters that are masked only for MASK8 the E5D--8. Masking (Hiding) Parameters  Setting Example In this example, the Temperature Input Shift parameter in the Adjustment Level is set to mask (enable mask (hide)).
Page 194 5 Advanced Operations Unmasking (Displaying) Parameters • Disabling Parameter Masks (Displaying) (Protect Level) Protect Level Press the M Key several times in the Protect Level to display the Parameter Mask Enable parameter. pmsk Parameter Mask Enable Press the U or D Key to set the parameter to OFF (Disable). pmsk The default is ON.
Page 195: Or Output Of Alarms
5 Advanced Operations 5-13 OR Output of Alarms 5-13-1 Integrated Alarm You can use an integrated alarm to output an OR of alarms 1 to 4, the HB alarm, the HS alarm, and the input error. Set the Integrated Alarm Assignment parameter (alma) and then assign the integrated alarm (alm) to an auxiliary output or a control output.
Page 196 5 Advanced Operations  Operating Procedure The following procedure outputs an OR of the following alarms on auxil- iary output 2. • Alarm 1 • HB alarm (hb) The settings are made in the Advanced Function Setting Level. Operating Procedure •...
Page 197: Alarm Delays
5 Advanced Operations 5-14 Alarm Delays 5-14-1 Alarm Delays • Delays can be set for the alarm outputs. ON and OFF delays can be set separately for alarms 1, 2, 3, and 4. The ON and OFF delays for alarms 1, 2, 3, and 4 also apply to the individual SUB1, SUB2, SUB3, and SUB4 indicators and to communications status.
Page 198 5 Advanced Operations Use the following procedure to set ON and OFF delays for the alarm 1. An ON delay of 5 seconds and an OFF delay of 10 s will be set. Operating Procedure • Setting the Alarm 1 ON Delay Advanced Function Setting Press the M Key several times in the Advanced Function Set- Level...
Page 199: Loop Burnout Alarm
5 Advanced Operations 5-15 Loop Burnout Alarm 5-15-1 Loop Burnout Alarm (LBA) • With a loop burnout alarm, there is assumed to be an error in the control loop if the control deviation (SP - PV) is greater than the threshold set in the LBA Level parameter and if the control deviation is not reduced by at least the value set in the LBA Detection Band parameter within the LBA detection time.
Page 200 5 Advanced Operations • Detection is not possible if a fault occurs that causes a decrease in temperature while control is being applied to decrease the temperature (e.g., a heater burnout fault).  Parameters Related to Loop Burnout Alarms Parameter Display Setting range Remarks...
Page 201 5 Advanced Operations  LBA Band • There is assumed to be an error in the control loop and the alarm output turns ON if the control deviation is greater than the threshold set in the LBA Level parameter and if the control deviation does not change by at least the value set in the LBA Band parameter.
Page 202: Performing Manual Control
5 Advanced Operations 5-16 Performing Manual Control Manual control can be used during PID control. 5-16-1 Manual MV If you change to Manual Mode, the Manual MV parameter will be displayed and the displayed value will be output as the MV. If you change the setting of the Manual MV parameter, you can set any required MV.
Page 203 5 Advanced Operations Parameter name Display Setting range Default Level Manual Output HOLD HOLD mant Method INIT Advanced Manual MV Initial mani Standard control: −5.0 to 105.0 Function Setting Heating/cooling control: −105.0 to 105.0 Value Level Manual MV Limit manl OFF: Disabled.
Page 204 5 Advanced Operations • If an event input is set to MANU (auto/manual), you can use the event input to switch between Automatic Mode and Manual Mode. We will set the PF Setting parameter to A-M (auto/manual). Operating Procedure • Setting PID Control Initial Setting Level Press the M Key several times in the Initial Setting Level to cntl...
Page 205: Using The Simple Program Function
5 Advanced Operations 5-17 Using the Simple Program Function 5-17-1 Simple Program Function • The simple program function can be used to execute program operation equivalent to two segments, like the operation shown below. Wait band Set point Wait band P.END display Soak time RSET...
Page 206 5 Advanced Operations  Program Pattern Either of two program patterns can be selected. The simple program operation will not be performed if the Program Pattern parameter is set to OFF. (1) Pattern 1 (STOP) Control will stop and the STOP mode will be entered when the program has ended. Wait band Set point Wait band...
Page 207 5 Advanced Operations  Soak Time and Wait Band Wait band Set point Wait band RSET → STRT (1) (2) (3) Soak time remain Set point Set point The wait band is the band within which the process value is stable in respect to the set point. The soak time is measured within the wait band.
Page 208: Operation At The Program End
5 Advanced Operations 5-17-2 Operation at the Program End • Display at the Program End When the program ends, the process value will be displayed on the No. 1 display* and the set point and p.end will be alternately displayed on the No. 2 display at 0.5 s intervals. * One of the following displays: PV/SP, PV only, or PV/MV.
Page 209 5 Advanced Operations Simple programming is used. The related parameters are as follows: Program pattern: STOP Soak time = 10 min Wait band: 3 Wait band = 3 Set point P.END display Soak time = 10 min RSET STRT P.END output STOP Operating Procedure •...
Page 210: Application Example Using A Simple Program
5 Advanced Operations 5-17-3 Application Example Using a Simple Program The program will be started by changing the setting of the Program Start parameter. The following example shows using a simple program with the program pattern set to STOP. Wait band Set point Soak time Soak time...
Page 211: Output Adjustment Functions
5 Advanced Operations 5-18 Output Adjustment Functions 5-18-1 Output Limits • Output limits can be set to control the output using the upper and lower limits to the calculated MV. • The following MV takes priority over the MV limits. Manual MV* MV at stop MV at PV error...
Page 212 5 Advanced Operations Parameter Setting range Unit Default MV at PV Error Standard control: −5.0 to 105.0 Heating/cooling control: −105.0 to 105.0 MASK Note: The order of priority with respect to the manual MV and the MV at Stop is as follows: Manual MV > MV at stop >...
Page 213: Using The Extraction Of Square Root Parameter
5 Advanced Operations 5-19 Using the Extraction of Square Root Parameter 5-19-1 Extraction of Square Roots • For analog inputs, the Extraction of Square Root parameter is provided for inputs so that differential pressure-type flow meter signals can be directly Extraction of Square Root input.
Page 214 5 Advanced Operations • Setting the Extraction of Square Root Low-cut Point Adjustment Level Press the M Key several times in the Adjustment Level to dis- play sqrp (Extraction of Square Root Low-cut Point). sqrp Extraction of Square Root Low-cut Point Press the U or D Key to set the value to 10.0.
Page 215: Setting The Width Of Mv Variation
5 Advanced Operations 5-20 Setting the Width of MV Variation 5-20-1 MV Change Rate Limit • The MV change rate limit sets the maximum allowable width of change per second in the MV. If the change in the MV exceeds this setting, the MV will be changed by the MV change rate limit until the calculated value is reached.
Page 216: Setting The Pf Key
5 Advanced Operations 5-21 Setting the PF Key 5-21-1 PF Setting (Function Key) PF Setting (Advanced • Pressing the PF Key for at least one second executes the operation set in the PF Setting parameter. The default is shft (digit shift). Function Setting Level) shft Set value...
Page 217 5 Advanced Operations  Monitor/Setting Item MASK8 Monitor/Setting Item 1 (Advanced Function Setting Setting the PF Setting parameter to the Monitor/Setting Item makes it Level) possible to display monitor/setting items using the S Key. The following pfd1 table shows the details of the settings. For setting (monitor) ranges, refer to Setting Item 5 the applicable parameter.
Page 218 5 Advanced Operations Setting Monitor/Setting Items Pressing the S Key in either the Operation or Adjustment Level displays the applicable monitor/setting items. Press the S Key to display in order Monitor/Setting Items 1 to 5. After Monitor/Setting Item 5 has been displayed, the display will switch to the top parameter in the Operation Level.
Page 219: Displaying Pv/Sv Status
5 Advanced Operations 5-22 Displaying PV/SV Status 5-22-1 PV and SV Status Display Functions  PV Status Display Function (Advanced Function Setting Level) The PV on the No. 1 display in the PV, PV/SP, PV/Manual MV, or PV/SP Manual MV Display and the control or alarm status specified for the PV status display function are alternately displayed in 0.5-s cycles.
Page 220 5 Advanced Operations Set value Display Function Alarm 2 ALM2 is alternately displayed during Alarm 2 status. alm2 Alarm 3 ALM3 is alternately displayed during Alarm 3 status. alm3 Alarm 4 ALM4 is alternately displayed during Alarm 4 status. alm4 Alarm 1 to 4 OR status alm ALM is alternately displayed when Alarm 1, 2, 3, or 4 is set to ON.
Page 221: Logic Operations
5 Advanced Operations 5-23 Logic Operations 5-23-1 The Logic Operation Function (CX-Thermo) • The logic operation function logically calculates as 1 or 0 the Digital Controller status (alarms, SP ramp, RUN/STOP, auto/manual, etc.) and the external event input status, and outputs the results to work bits.
Page 222 5 Advanced Operations  Making the Settings The following display will appear on the Logic Operation Editor Setting Window. Set each of the parameters. (1) Displaying the Library Import Dialog Box Logic operation samples for specific cases are set in the library in advance. Examples of settings for specific cases are loaded by selecting them from the library list and clicking the OK Button.
Page 223 5 Advanced Operations (3) Selecting the Operation Type From one to four operations are supported. If work bits are not to be used, set them to No operation (Always OFF) (the default). • No operation (Always OFF) • Operation 1 (A and B) or (C and D) When conditions A and B or conditions C...
Page 224 5 Advanced Operations (4) Selecting Input Assignments Select the input assignment for the work bit logic operation from the following settings. Parameter name Setting range 0. Always OFF Always ON ON for one cycle when power is turned Event input 1 (external input)* Event input 2 (external input)* Event input 3 (external input)* Event input 4 (external input)*...
Page 225 5 Advanced Operations (5) Switching between Normally Open and Normally Closed for Inputs A to D Click the condition to switch between normally open and normally closed inputs A to D. Normally Normally open closed (6) Switching between Normally Open and Normally Closed for Work Bits Click the condition to switch between normally open and normally closed work bits.
Page 226 5 Advanced Operations Note: The internal event data can be changed from the default setting even if there is no event input terminal (external input). By changing the default setting, the event input assignment parameters will be displayed at the Digital Controller display and can be set from the Digital Controller.
Page 227 5 Advanced Operations 2. The Logic Operation Editor will be displayed. Confirm that the screen for work bit 1 is displayed, and select Operation 3 from the Operation Type Field. 3. Set the operation by selecting one of the following: Work bit 1 input assignment A = 4: Event input 2 (external input)
Page 228 5 Advanced Operations Operating Procedure This procedure outputs alarm 1 status to auxiliary output 1 during operation (RUN). A library object is used to make the setting. Work bit 1 Alarm 1 RUN/STOP Always OFF Always OFF 1. Select Logic Operation Editor from the CX-Thermo tree, and click the Start Button.
Page 229 5 Advanced Operations 4. Confirm the following settings, and then click the OK Button. Work bit 1 operation type: Operation 1 Work bit 1 input assignment A = 9: Alarm 1 Work bit 1 input assignment B = 20: Invert for RUN/STOP Work bit 1 input assignment C = 0: Always OFF...
Page 230: Initializing Settings
5 Advanced Operations 5-24 Initializing Settings You can set the Parameter Initialization parameter (Advanced Function Setting Level) to fact (initial- ize parameters to defaults given in the manual) to return all of the parameter settings to the factory defaults. The default is OFF. Operating Procedure Moving to the Advanced Function Setting Level Refer to 4-1-4 Moving to the Advanced Function Setting Level for the procedure to enter the Advanced...
Page 231: Setting The Operating Status To Use When Power Is Turned On
5 Advanced Operations 5-25 Setting the Operating Status to Use When Power Is Turned ON You can set the operating status to use when the power supply is turned ON (including software resets). You can set this with the p-on (Operation After Power ON) parameter in the Initial Setting Level. The default setting is to continue (the same status as when power was interrupted).
Page 232: Using The Transfer Output For The Process Value, Set Point, Or Other Data
5 Advanced Operations 5-26 Using the Transfer Output for the Process Value, Set Point, or other Data 5-26-1 Transfer Output Function A transfer output can be used on models that have a transfer output.  Precision and User Calibration Precision User calibration ±0.3% FS Supported.*...
Page 233 5 Advanced Operations  Transfer Scaling • Reverse scaling is possible by setting the Transfer Output Lower Limit parameter larger than the Transfer Output Upper Limit parameter. If the Transfer Output Lower Limit and Transfer Output Upper Limit parameters are set to the same value, the transfer output will be output continuously at 0%.
Page 234 5 Advanced Operations Setting Example to Output 1 to 5 V for the Process Value (−50 to 200°C, Input Type 5) Operating Procedure • Setting the Transfer Output Signal Type Initial Setting Level Press the M Key several times in the Initial Setting Level to display trst (Transfer Output Signal Type).
Page 235 Parameters 6-1 Conventions Used in this Section ....... . 6-2 6-2 Protect Level .
Page 236: Conventions Used In This Section
6 Parameters Conventions Used in this Section  Meanings of Icons Used in this Section Describes the functions of the parameter. Function Describes the setting range and default of the parameter. Setting Used to indicate parameters used only for monitoring. Monitor Describes the parameter settings, such as those for Operation Commands, and procedures.
Page 237: Protect Level
6 Parameters Protect Level Four levels of protection are provided on the E5@D, operation/adjustment protect, initial setting/com- munications protect, setting change protect, and PF key protect. These protect levels prevent unwanted operation of the keys on the front panel in varying degrees. Power ON Protect Level Page...
Page 238 6 Parameters oapt Operation/Adjustment Protect Initial Setting/Communications icpt Protect These parameters specify the range of parameters to be protected.  Operation/Adjustment Protect Set value Function Level 0 (default) Can be dis- Can be dis- Can be dis- Can be dis- played played played...
Page 239 6 Parameters The Event Input Assignment 1 to Event Input wtpt Setting Change Protect Assignment 4 parameters must not be set to enable/disable setting changes. Changes to settings using key operations are restricted.  Change Setting Protect This parameter is not displayed if the Event Input Assignment 1 to Event Input Assignment 4 parameters are set to enable/disable setting changes.
Page 240 Move to Protect Level (Protect Level): Page 6-3 Precautions for Correct Use Protection cannot be cleared or changed without the password. Be careful not to forget it. If you forget the password, contact your OMRON sales representative. 6 - 6 E5@D Digital Temperature Controllers User’s Manual (H224)
Page 241: Operation Level
6 Parameters Operation Level Display this level to perform control operations on the E5@D. You can set alarm values, monitor the manipulated variable, and perform other operations in this level. Power ON This level is displayed immediately after the power is turned ON. Operation Adjustment Level...
Page 242 6 Parameters Process Value/Set Point 1 PV/SP No. 1 Display Selection must not be set to 0. Process Value/Set Point 2 PV/SP No. 2 Display Selection must not be set to 0. The following table shows the contents of the No. 1, 2, and 3 displays, according to the set- ting of the PV/SP Display Screen Selection parameter.
Page 243 6 Parameters The Event Input Assignment 1 to 4 parameters must not be set to Auto/Manual. Auto/Manual Switch The control must be set to 2-PID control. MASK • This parameter switches the Digital Controller between Automatic and Manual Modes. • If the O Key is pressed for at least 3 seconds when the Auto/Manual Switch parameter is displayed, the Manual Mode will be entered and the manual control level will be Operation displayed.
Page 244 6 Parameters  Related Parameters Process Value/Set Point (Operation Level): Page 6-8 SP Ramp Set Value (Adjustment Level): Page 6-34 SP Ramp Fall Value (Adjustment Level): Page 6-34 Set Point Upper Limit (Initial Setting Level): Page 6-43 Set Point Lower Limit (Initial Setting Level): Page 6-43 HB and HS alarms must be supported.
Page 245 6 Parameters The Program Pattern parameter must not be set to prst Program Start OFF. This parameter starts and stops the simple program function. • The RUN/STOP status will automatically switch to RUN when this parameter is set to STRT. •...
Page 246 6 Parameters The Program Pattern parameter must not be set to sktr Soak Time Remain OFF. This parameter measures and displays the remaining time of the soak time for the simple program function. Function Monitor range Unit 0 to 9999 min, h, or s Monitor ...
Page 247 6 Parameters al-1 Alarm Value 1 al-2 Alarm Value 2 Alarm 1 to alarm 4 must be assigned. The Alarm 1 to 4 Type parameters must not be set to 0, 1, 4, 5, or 12. al-3 Alarm Value 3 al-4 Alarm Value 4 This parameter is set to one of the input values “X”...
Page 248 6 Parameters al1h Alarm Value Upper Limit 1 al2h Alarm Value Upper Limit 2 al3h Alarm Value Upper Limit 3 al4h Alarm Value Upper Limit 4 Alarm 1 to alarm 4 must be assigned. The Alarm 1 to 4 Type parameter must be set to 1, 4, or 5.
Page 249 6 Parameters MV Monitor (Heating) MASK This parameter is used to monitor the manipulated variable for the heating control output during opera- tion. • During standard control, the manipulated variable is monitored. During heating/cooling control, the manipulated variables on the control output (heating) is monitored. •...
Page 250: Adjustment Level
6 Parameters Adjustment Level This level is for executing AT (auto-tuning) and other operations, and for set control parameters. This level provides the basic Digital Controller parameters for PID control (proportional band, integral time, derivative time) and heating/cooling control. To move to the Adjustment Level from the Operation Level, Power ON press the O Key once.
Page 251 6 Parameters Adjustment Level Page Page Page Page Process Value Adjustment Work Bit 1 ON inrt Disturbance w1on l.adj 6-23 6-30 6-18 6-36 Slope Level Display Delay Proportional 1.000 Coefficient MASK8 Band MASK8 Automatic Filter Disturbance w1of Work Bit 1 OFF 6-23 6-30 6-36...
Page 252 6 Parameters l.adj Adjustment Level Display MASK8 This parameter is displayed after moving to the Adjustment Level. The four numeric digits to identify the product code are displayed in the No. 2 display. When a logic operation is set, a period "." will be displayed on the No. 2. display. •...
Page 253 6 Parameters Communications must be supported. The Event Input Assignment 1 to Event Input cmwt Communications Writing Assignment 4 parameters must not be set to enable/disable communications writing. • This parameter enables/disables writing of parameters to the E5@D from the host (personal computer) using communications.
Page 254 6 Parameters HB and HS alarms must be supported. Heater Burnout Detection 1 The HB ON/OFF parameter must be set to ON. This parameter sets the current for the heater burnout alarm to be output. • The heater burnout alarm is output when the heater current value falls below the setting of this parameter.
Page 255 6 Parameters HB and HS alarms must be supported. HS Alarm 1 The HS Alarm Use parameter must be set to ON. This parameter sets the current for the HS alarm to be output. • An HS alarm is output when the leakage current value exceeds the setting of this parameter.
Page 256 6 Parameters sp-0 SP 0 sp-1 SP 1 sp-2 SP 2 The Number of Multi-SP Points parameter must be sp-3 SP 3 set to 2 to 8 and the Event Input 1 Assignment to Event Input 4 Assignment parameters must not be set to “Multi-SP No.
Page 257 6 Parameters Process Value Input Shift Sometimes an error occurs between the process value and the actual temperature. To off- set this, a compensated value can be obtained by adding an input shift value to the input. The compensated value is displayed as the process value and used for control. The entire Function input range is shifted by a fixed rate.
Page 258 6 Parameters Input Digital Filter This parameter sets the time constant for the input digital filter. The following diagram shows the effect on data after passing through the digital filter. Function PV before passing through filter PV after passing through filter 0.63 A (Time constant) Time...
Page 259 6 Parameters The control must be set to heating/cooling control and 2-PID control. w-ht Water-cooling Output Adjustment The input type must be set for a temperature input. The Heating/Cooling Tuning Method must be set to “Water cooling.” This parameter is used to enable or disable water-cooling output adjustment. •...
Page 260 6 Parameters The control must be set to heating/cooling control and 2-PID control. Water-cooling Proportional Band w-dl The input type must be set for a temperature input. Decrease Threshold The Heating/Cooling Tuning Method must be set to “Water cooling”. This parameter sets the threshold to optimize disturbance response for water-cooling output adjust- ment.
Page 261 6 Parameters Parameter Setting range Unit Default Proportional Temperature input 0.1 to 999.9 °C Setting Band °F 14.4 Analog input 10.0 Integral Time * Integral/ Standard or heating/cooling 0 to 9999 Seconds Derivative control Time Unit of Integral/ Standard or heating/cooling 0.0 to 999.9 Seconds 233.0...
Page 262 6 Parameters sp-p SP Response Proportional Band The control must be standard control and 2-PID control. sp-i SP Response Integral Time The input type must be set for a temperature input. The Adaptive Control parameter must be set to “Fixed.” sp-d SP Response Derivative Time These parameters set the PID constants for set point response for use in adaptive control.
Page 263 6 Parameters The control must be standard control and 2-PID control. sp-n SP Response Coefficient Number The input type must be set for a temperature input. The Adaptive Control parameter must be set to “Fixed.” This parameter is used for adaptive control. •...
Page 264 6 Parameters Disturbance Proportional Band The control must be standard control and 2-PID control. Disturbance Integral Time The input type must be set for a temperature input. The Adaptive Control parameter must be set to “Fixed.” Disturbance Derivative Time These parameters set the PID constants for disturbance for use in adaptive control. •...
Page 265 6 Parameters The control must be standard control and 2-PID of-r Manual Reset Value control. The integral time must be 0. This parameter sets the required manipulated variable to remove offset during stabilization of P or PD control. Function Setting range Unit Default 0.0 to 100.0...
Page 266 6 Parameters The Program Pattern parameter must not be set to soak Soak Time OFF. This parameter sets the time for the control operation when using the simple program func- tion. Function Setting range Unit Unit 1 to 9999 s, min, or h Setting ...
Page 267 6 Parameters mV-s The control must be set to 2-PID control. MV at Stop MASK • This parameter sets the MV to use when the RUN/STOP status changes from RUN to STOP. • The default parameter mask settings mask (hide) this parameter. Function Control method Setting range...
Page 268 6 Parameters sprt SP Ramp Set Value sprl MASK8 SP Ramp Fall Value • These parameters set the rate of change during SP ramp operation. They set the maximum permissible change width per unit of time as the SP ramp set value and the SP ramp fall value.
Page 269 6 Parameters The control must be set to 2-PID control. MV Change Rate Limit MASK8 • The MV Change Rate Limit parameter sets the maximum allowable variation in the MV per second. If the change in the MV exceeds this setting, the MV will be changed by the MV change rate limit until the calculated value is reached.
Page 270 6 Parameters w1 to 8on Work Bit 1 to 8 ON Delay The work bit operation type must not be set to OFF. w1 to 8of Work Bit 1 to 8 OFF Delay • ON Delay When the results of a work bit logic operation is ON, the work bit is turned ON after the time specified in the parameter elapses.
Page 271: Monitor/Setting Item Level
6 Parameters Monitor/Setting Item Level Monitor/setting items can be displayed by means of the function key when the PF Setting parameter (Advanced Function Setting Level) is set to PFDP: Monitor/Setting Item. Power ON Operation Adjustment Level Level Press the O Key for less than 1 s.
Page 272: Manual Control Level
6 Parameters Manual Control Level If you change to Manual Mode, the Manual MV parameter will be displayed and the displayed value will be output as the MV. You must first display the Auto/Manual Switch parameter (a-m). The Auto/Manual Switch parameter is masked by default. Refer to 5-12 Hiding and Displaying Parameters. Power ON Operation Adjustment...
Page 273 6 Parameters PV/MV (Manual MV) The control must be set to 2-PID control. • The manual control level display appears as shown below. E5ED or E5ED-B E5CD or E5CD-B Function 50.0 50.0 PV/SP/Manual MV PV/Manual MV Monitor range Unit Process value Temperature: According to indication range for each sensor.
Page 274: Initial Setting Level
6 Parameters Initial Setting Level This level is used to set up the basic Digital Controller specifications. In this level, you can set the Input Type parameter to set the sensor input to be connected, limit the setting range of set points, set the alarm modes, and perform other operations.
Page 275 6 Parameters in-t Input Type • The Input Type parameter is used to set the input type. • When this parameter is changed, the set point limiter is changed to the defaults. If the limiter must be specified, set the SP Upper Limit and SP Lower Limit parameters (Initial Function Setting Level) again.
Page 276 6 Parameters in-h Scaling Upper Limit in-l Scaling Lower limit The input type must be set for an analog input. Decimal Point • The Decimal Point parameter specifies the decimal point position of parameters (set point, etc.) whose unit is EU. Function •...
Page 277 6 Parameters sl-h SP Upper Limit sl-l SP Lower Limit • These parameters set the upper and lower limits of the set points. A set point can be set within the range defined by the upper and lower limit set values in the SP Upper Limit and SP Lower Limit parameters.
Page 278 6 Parameters s-hc Standard or Heating/Cooling • This parameter selects standard control or heating/cooling control. • If heating/cooling control is selected for the E5CD or E5CD-B, the auxiliary output 2 terminal is assigned as the control output for cooling. Function •...
Page 279 6 Parameters The control must be set to standard control and adpt Adaptive Control 2-PID control and the input type must be a temperature input. This parameter sets the operation of adaptive control. • Disabled: Adaptive control is disabled. Operation uses 2-PID control. •...
Page 280 6 Parameters The control must be standard control and 2-PID control. m-pv Model Creation PV Amplitude The input type must be set for a temperature input. The Adaptive Control parameter must not be set to “Disabled.” This is one of the model parameters used for adaptive control. It expresses the PV variation character- istic of the system.
Page 281 6 Parameters The control must be standard control and 2-PID control. m-on Model Creation ON Time The input type must be set for a temperature input. The Adaptive Control parameter must not be set to “Disabled.” This is one of the model parameters used for adaptive control. It expresses the ON time characteristic of the system.
Page 282 6 Parameters ptrn Program Pattern MASK8 This parameter sets the type of control when using the simple program function. • If the program pattern is set to off, the simple program will not operate. • If the program pattern is set to stop, the RUN/STOP status will change to STOP after the soak time has expired.
Page 283 6 Parameters The heating and cooling control outputs must be assigned to relay or voltage outputs (for driving Control Period (Heating) SSR). Control Period (Cooling) The control must be set to 2-PID control. c-cp For the Control Period (Cooling) parameter, the control must be set to heating/cooling control.
Page 284 6 Parameters oreV Direct/Reverse Operation "Direct operation" refers to control where the manipulated variable is increased when the process value increases. Alternatively, "reverse operation" refers to control where the manipulated variable is increased when the process value decreases. Function Setting range Default or-r: Reverse operation, or-d: Direct operation or-r...
Page 285 6 Parameters Alarm output operation Alarm type Description of function When alarm value When alarm value value X is positive X is negative Lower-limit Set the downward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is lower than the SP by the deviation or more.
Page 286 6 Parameters Alarm output operation Alarm type Description of function When alarm value When alarm value value X is positive X is negative MV absolute-value Standard Control Standard Control This alarm type turns ON the alarm when the upper-limit alarm manipulated variable (MV) is higher than the alarm Heating/Cooling...
Page 287 6 Parameters When heating/cooling control is performed, the MV absolute-value upper-limit alarm functions only for the heating operation and the MV absolute-value lower-limit alarm functions only for the cooling operation.  Related Parameters Alarm Value 1 to 4 (Operation Level): Page 6-13 Alarm Value Upper Limit 1 to 4 and Alarm Value Lower Limit 1 to 4 (Operation Level): Page 6-14 Alarm 1 to 4 Hysteresis (Initial Setting Level): Page 6-54...
Page 288 6 Parameters Alarm 1 must be assigned. alh1 Alarm 1 Hysteresis The alarm 1 type must not be 0, 12, or 13. Alarm 2 must be assigned. alh2 Alarm 2 Hysteresis The alarm 2 type must not be 0, 12, or 13. Alarm 3 must be assigned.
Page 289 6 Parameters o1st Control Output 1 Signal Control output 1 must be a linear current output. These parameters set the output signal for linear current outputs. • Select 4 to 20 mA or 0 to 20 mA for the signal. Function Setting range Default...
Page 290 6 Parameters tr-h Transfer Output Upper Limit There must be a transfer output. The transfer output type must not be set to OFF. tr-l Transfer Output Lower Limit • This parameter sets the upper and lower limit values of transfer outputs. Function Default Transfer...
Page 291 6 Parameters eV-1 Event Input Assignment 1 eV-2 Event Input Assignment 2 eV-3 Event Input Assignment 3 There must be event inputs. eV-4 Event Input Assignment 4 eV-5 Event Input Assignment 5 eV-6 Event Input Assignment 6 • The following functions can be assigned to event inputs 1 to 6. RUN/STOP Auto/Manual Switch Function...
Page 292 6 Parameters Setting Function None none Setting RUN/STOP stop Auto/Manual manu prst Program Start Invert Direct/Reverse Operation None nont 100% AT Execute/Cancel at-2 at-1 40% AT Execute/Cancel Setting Change Enable/Disable wtpt cmwt Communications Writing Enable/Disable Alarm Latch Cancel msp0 Multi-SP No. Switching Bit 0 msp1 Multi-SP No.
Page 293 6 Parameters An analog input must be supported. Extraction of Square Root Enable MASK8 This parameter enables and disables square root extraction. Function Setting range Default on: Enabled, off: Disabled Setting  Related Parameter Extraction of Square Root Low-cut Point (Adjustment Level): Page 6-35 p-on Operation After Power ON This parameter sets the operating status when the power is turned ON.
Page 294 6 Parameters Bar Display Data barh Bar Display Scaling Upper Limit barl Bar Display Scaling Lower Limit • These parameters specify the data to use in the bar display. • These parameters scale the values specified for the bar display data. Function Parameter name Setting range...
Page 295 6 Parameters Move to Advanced Function The Initial Setting/Communications Protect amoV Setting Level parameter must be set to 0. • Set the Move to Advanced Function Setting Level parameter set value to "−169." • Move to the advanced function setting level either by pressing M Key or O Key or by waiting or two seconds to elapse.
Page 296: Advanced Function Setting Level
6 Parameters Advanced Function Setting Level The Advanced Function Setting Level is used for Power ON optimizing Digital Controller performance. To move to this level, input the password ("−169") from the Ini- Operation Adjustment tial Setting Level. Level Level To be able to enter the password, the Initial Set- Press the O Key for less than 1 s.
Page 297 6 Parameters Advanced Function Setting Level Page Page Page Page Monitor/Setting LBA Level Parameter Alarm 2 Latch pfd5 init 6-64 a2lt 6-71 lbal 6-78 6-87 Item 5 MASK8 Initialization 6-79 PV/SP No. 1 lbab LBA Band 6-88 spd1 Alarm 3 Latch mspu 6-64 a3lt...
Page 298 6 Parameters init Parameter Initialization • This parameter returns all parameter settings to their defaults. • After the initialization, the set value automatically turns OFF. Function Setting range Default Initialization is not executed. off: Setting Initializes to the factory settings described in the manual. fact: The Digital Controller must not have event inputs or the Event Input Assignment 1 to Event Input...
Page 299 6 Parameters rest Standby Sequence Reset Alarm 1 to 4 type must be 5, 6, 7, 10, or 11. • This parameter selects the conditions for enabling reset after the standby sequence of the alarm has been canceled. • Output is turned OFF when switching to the Initial Setting Level, Communications Setting Function Level, Advanced Function Setting Level, or Calibration Level.
Page 300 6 Parameters sb1n Auxiliary Output 1 Open in Alarm Auxiliary output 1 must be assigned. sb2n Auxiliary Output 2 Open in Alarm Auxiliary output 2 must be assigned. sb3n Auxiliary Output 3 Open in Alarm Auxiliary output 3 must be assigned. sb4n Auxiliary Output 4 Open in Alarm Auxiliary output 4 must be assigned.
Page 301 6 Parameters HB and HS alarms must be supported. Heater Burnout Latch The HB ON/OFF parameter must be set to ON. • When this parameter is set to ON, the heater burnout alarm is held until either of the following conditions is satisfied. a Heater burnout detection is set to 0.0 A.
Page 302 6 Parameters Control must be set to 2-PID control. Either the Standard or Heating/Cooling parameter must be set alfa α to heating/cooling control or, if the Standard or Heating/Cooling parameter is set to standard control, adaptive control must be disabled. •...
Page 303 6 Parameters at-g AT Calculated Gain MASK8 Control must be set to 2-PID control. at-h MASK8 AT Hysteresis The control must be standard control and 2-PID lcma MASK8 Limit Cycle MV Amplitude control. • Normally use the default values for these parameters. •...
Page 304 6 Parameters Moving Average Count • This parameter sets the number of inputs to include in the moving average. The data after moving average processing is illustrated in the following figure. Function Input data Operation result Time • Use a moving average to suppress rapid changes in the input. Setting range Unit Default...
Page 305 6 Parameters Alarm 1 must be assigned, and the alarm 1 type a1lt Alarm 1 Latch must not be 0. Alarm 2 must be assigned, and the alarm 2 type a2lt Alarm 2 Latch must not be 0 or 12. Alarm 3 must be assigned, and the alarm 3 type a3lt Alarm 3 Latch...
Page 306 6 Parameters prlt Move to Protect Level Time • This parameter sets the key pressing time required to move to the Protect Level from the Operation Level, the Adjustment Level, or Monitor/Setting Item Level. Function Setting range Unit Default 1 to 30 Seconds Setting Cold Junction Compensation...
Page 307 6 Parameters Alarm 1 must be assigned, and the alarm 1 type a1on Alarm 1 ON Delay must not be 0, 12, or 13. Alarm 2 must be assigned, and the alarm 2 type a2on Alarm 2 ON Delay must not be 0, 12, or 13. Alarm 3 must be assigned, and the alarm 3 type a3on Alarm 3 ON Delay...
Page 308 6 Parameters Alarm 1 must be assigned, and the alarm 1 type a1of Alarm 1 OFF Delay must not be 0, 12, or 13. Alarm 2 must be assigned, and the alarm 2 type a2of Alarm 2 OFF Delay must not be 0, 12, or 13. Alarm 3 must be assigned, and the alarm 3 type a3of Alarm 3 OFF Delay...
Page 309 6 Parameters mani Manual MV Initial Value The control must be set to 2-PID control. This parameter sets the initial value of the manual MV to use after control moves from Auto- matic Mode to Manual Mode. Function Setting range Unit Default Standard control: −5.0 to 105.0...
Page 310 6 Parameters The control must be set to 2-PID control. The input type must be set for a temperature input. The Adaptive Control parameter must be set to “Disabled.” Either the Standard or Heating/Cooling parameter must be set to standard control or, if the Standard or Heating/Cooling parameter is set to heating/cooling control, the Heating/Cooling Tuning Method parameter must not be set to air or...
Page 311 6 Parameters HB and HS alarms must be supported. HS Alarm Latch The HS Alarm Use parameter must be set to ON. • When this parameter is set to ON, the HS alarm is held until any of the following conditions is satisfied.
Page 312 6 Parameters Alarm 1 must be assigned. LBA Detection Time The alarm type must be set to 12 (LBA). This parameter enables or disables the LBA function and sets the detection time interval. • To disable the LBA function, set 0. Function Setting range Unit...
Page 313 6 Parameters Alarm 1 must be assigned. lbab LBA Band The alarm type must be set to 12 (LBA). The LBA detection time must not be 0. • This parameter sets the LBA band. • If a control deviation greater than the LBA band is not reduced when the LBA level is exceeded, an loop burnout is detected.
Page 314 6 Parameters out1 Control Output 1 Assignment A Standard Model with two control outputs must be out2 Control Output 2 Assignment used. • These parameters set the function to assign to control outputs 1 and 2. Function Setting range Default Disabled Control Output 1 Assignment: o none:...
Page 315 6 Parameters sub1 Auxiliary Output 1 Assignment There must be an auxiliary output 1. sub2 Auxiliary Output 2 Assignment There must be an auxiliary output 2. sub3 Auxiliary Output 3 Assignment There must be an auxiliary output 3. sub4 Auxiliary Output 4 Assignment There must be an auxiliary output 4.
Page 316 6 Parameters alma Integrated Alarm Assignment The integrated alarm must be assigned. You can use the integrated alarm to output an OR of alarm 1, alarm 2, alarm 3, alarm 4, the HB alarm, the HS alarm, and the input alarm. Set this parameter to the sum of the codes of the status for which to output an OR.
Page 317 6 Parameters The Program Pattern parameter must not be set to Soak Time Unit OFF. Set the soak time unit for the simple program function. Function Setting range Default s: Seconds, m: Minutes, h: Hours Setting  Related Parameters Program Start (Operation Level): Page 6-11 Soak Time Remain (Operation Level): Page 6-12 Soak Time (Adjustment Level): Page 6-32 Wait Band (Adjustment Level): Page 6-32...
Page 318 6 Parameters manl The control must be set to 2-PID control. Manual MV Limit Enable MASK8 This parameter sets whether the MV Upper Limit and MV Lower Limit parameters are to be enabled for manual MV in Manual Mode. Function Setting range Default on: Enabled, off: Disabled...
Page 319 6 Parameters The control must be set to heating/cooling control hctm Heating/Cooling Tuning Method and 2-PID control. This parameter sets the tuning method that is suitable for the cooling control characteristics. Function Setting range Default 0: Same as heating control Setting 1: Linear 2: Air cooling...
Page 320 6 Parameters PF Setting • This parameter sets the function of the PF Key. Function • The default is SHFT (Digit Shift). Set value Setting Function Setting OFF: off Disabled Does not operate as a function key. RUN: run Specifies RUN status. STOP: stop STOP Specifies STOP status.
Page 321 6 Parameters pfd1 Monitor/Setting Item 1 pfd2 Monitor/Setting Item 2 pfd3 Monitor/Setting Item 3 The PF Setting parameter must be set to PFDP. pfd4 Monitor/Setting Item 4 pfd5 MASK8 Monitor/Setting Item 5 • When the PF Key is set to display monitor/setting items, pressing the PF Key will display in order the contents of the Monitor/Setting Item 1 to 5 parameters.
Page 322 6 Parameters spd1 PV/SP No. 1 Display Selection spd2 PV/SP No. 2 Display Selection These parameters set the items to display on the No. 1 display, No. 2 display, and No. 3 dis- play. Function No. 3 display Set value No.
Page 323 6 Parameters pvst PV Status Display Function • This parameter sets a control or alarm status that is displayed alternately in 0.5-s cycles on the No. 1 display when the PV is set to be displayed in the No. 1 display. •...
Page 324 6 Parameters svst SV Status Display Function • This parameter sets a control or alarm status that is displayed alternately in 0.5-s cycles on the No. 2 display when the PV is set to be displayed in the No. 1 display. •...
Page 325 6 Parameters The control output on the cooling side must be a relay or voltage output. LCT Cooling Output Minimum ON Heating/cooling control must be used, 2-PID lcmt Time control must be used, and the Heating/Cooling Tuning Method parameter must be set to air or water cooling.
Page 326 6 Parameters The control must be standard control and 2-PID control. System Fluctuation Reference a-sd The input type must be set for a temperature input. Deviation The Adaptive Control parameter must not be set to “Disabled.” • When the Adaptive Control parameter is set to “Notification,” the value set for this parameter is used to determine when to provide notification.
Page 327 6 Parameters Automatic Filter Adjustment The control must be standard control and 2-PID fahp Hunting Monitor Period control. This parameter gives the hunting monitor period of automatic filter adjustment. • This is the period of large temperature variations (several tens of seconds or longer) when packaging.
Page 328 6 Parameters The control must be set to heating/cooling control and 2-PID control. Water-cooling Proportional Band w-dc The input type must be set for a temperature input. Decrease Constant The Heating/Cooling Tuning Method must be set to “Water cooling.” This parameter is used for water-cooling output adjustment. •...
Page 329 6 Parameters Control Output 1 ON/OFF Count ra1m Monitor Control outputs 1 and 2 must be supported. Relay Control Output 2 ON/OFF Count or voltage outputs (for driving SSR) must be used. ra2m Monitor • These parameters monitor the number of times that control outputs 1 and 2 are turned ON and OFF.
Page 330 6 Parameters Initial setting/communications protect must MASK8 cmoV Move to Calibration Level be 0. This parameter sets the password to move to the Calibration Level. • Set the password to move to the Calibration Level. The password is 1201. • Move to the Calibration Level either by pressing the M Key or O Key or by waiting for two seconds to elapse.
Page 331: Communications Setting Level
6 Parameters Communications Setting Level psel Protocol Setting Communications must be supported. u-no Communications Unit No. Communications Baud Rate Communications Data Length CompoWay/F must be selected as the protocol. sbit Communications Stop Bits CompoWay/F must be selected as the protocol. CompoWay/F or Modbus must be selected as the prty Communications Parity...
Page 332 6 Parameters • Each parameter is enabled when the power is reset. • Match the communications specifications of the E5@D and the host computer. If multiple devices are connected, ensure that the communications specifications for all devices in Function the system (except the Communications unit number) are the same. •...
Page 333 6 Parameters You cannot use Upload Setting 13 parameter if you set the dedicated protocol (format 4). If the Protocol Setting parameter is set to Modbus, only the above Upload Settings 1 to 13 and Download Settings 1 to 13 are displayed. E5@D Digital Temperature Controllers User’s Manual (H224) 6 - 99...
Page 334 6 Parameters 6 - 100 E5@D Digital Temperature Controllers User’s Manual (H224)
Page 335: User Calibration
User Calibration 7-1 User Calibration ..........7-2 7-2 Parameter Structure .
Page 336: User Calibration
If, however, it must be calibrated by the user, use the parameters for calibrating temperature input and analog input. OMRON, however, cannot ensure the results of calibration by the user. Also, calibration data is overwritten with the latest calibration results. The default calibration settings cannot be restored after user calibration.
Page 337: Parameter Structure
7 User Calibration Parameter Structure • To execute user calibration, enter the password "1201" at the Move to Calibration Level parameter in the Advanced Function Setting Level. The mode will be changed to the calibration mode, and adj will be displayed. •...
Page 338: Thermocouple Calibration
7 User Calibration Thermocouple Calibration • Calibrate according to the type of thermocouple: thermocouple group 1 (input types 5, 7, 11, 12, 15, 19, and 20) and thermocouple group 2 (input types 6, 8, 9, 10, 13, 14, 16, 17, 18, 21, 22, 23, and 24). •...
Page 339 7 User Calibration Additional Information Connecting the Cold Junction Compensator Correct process values cannot be obtained if you touch the contact ends of the compensating conductor during calibration of a thermocouple. Accordingly, short-circuit (enable) or open (disable) the tip of the thermocouple inside the cold junction compensator as shown in the figure below to create a contact or non-contact state for the cold junction compensator.
Page 340 7 User Calibration 6. When the M Key is pressed, the status changes as shown to the left. t -6 Set the STV to −6 mV. Allow the count value on the No. 2 display to fully stabilize, then press the D Key 2988 to temporarily register the calibration settings.
Page 341: Resistance Thermometer Calibration
7 User Calibration Resistance Thermometer Calibration In this example, calibration is shown for Digital Controller with a resistance thermometer set as the input type. Use connecting wires of the same thickness 1. Connect the power supply. 2. Connect a precision resistance box (called a "6-dial variable resistor" in this manual) to the resistance thermometer input terminals, as shown in the following diagram.
Page 342 7 User Calibration 6. When the M Key is pressed, the status changes as shown to the left. p 10 Set the 6-dial to 10 Ω. Allow the count value on the No. 2 display to fully stabilize, then press the D Key to 4543 temporarily register the calibration settings.
Page 343: Calibrating Analog Input
7 User Calibration Calibrating Analog Input  Calibrating a Current Input In this example, calibration is shown for a Digital Controller with an analog input, with a current input set as the input type. 1. Connect the power supply. 2. Connect an STV and DMM to the current input terminals, as shown in the following diagram. E5 D E5 D-B Input power supply...
Page 344 7 User Calibration 8. The calibration mode is ended by turning the power OFF. For Digital Controllers that have a transfer output, you can continue by calibrating the transfer output. For detailed setting methods, refer to 7-6 Calibrating the Transfer Output. 7 - 10 E5@D Digital Temperature Controllers User’s Manual (H224)
Page 345 7 User Calibration  Calibrating a Voltage Input In this example, calibration is shown for a Digital Controller with an analog input, with a voltage input set as the input type. 1. Connect the power supply. 2. Connect an STV and DMM to the voltage input terminals, as shown in the following diagram. E5 D E5 D-B Input power supply...
Page 346 7 User Calibration 7. When the M Key is pressed, the status changes as shown to the left. The data to be temporarily registered is not displayed if it is not complete. Press the U Key. The No. 2 display changes to yes. Release the key and wait two seconds or press the M Key.
Page 347: Calibrating The Transfer Output
7 User Calibration Calibrating the Transfer Output For Digital Controllers that have a transfer output, the trans- Advanced Function fer output calibration display will be displayed after input cal- Setting Level ibration has been completed. Main Input Input calibration Calibration display Note: This is displayed only Transfer Output...
Page 348 7 User Calibration 5. To cancel saving the temporarily registered calibration data to non-volatile str.t memory, press the M Key without pressing the U Key, i.e., while no is displayed in the No. 2 display. Press the U Key. The No. 2 display changes to yes. Release the key and wait 2 seconds or press the M Key.
Page 349: Checking Indication Accuracy
7 User Calibration Checking Indication Accuracy • After calibrating the input, be sure to check the indication accuracy to make sure that the calibration has been executed correctly. • Operate the E5@D in the process value/set point monitor mode. • Check the indication accuracy at the following three values: upper limit, lower limit, and mid-point. •...
Page 350 7 User Calibration  Resistance Thermometer • Preparations The diagram below shows the required device connections. E5@D Input power supply 6-dial variable resistor The terminal numbers are as follows: • Input Power Supply (C/D) • Input Terminals (A/B/B) E5CD: 11 and 12 E5CD: 4, 5, and 6 E5ED: 1 and 2 E5ED: 22, 23, and 24...
Page 351 7 User Calibration  Analog Input • Preparations The diagram below shows the required device connections. (The connection terminals depend on the model and input type.) Current Input E5@D The terminal numbers are as follows: • Input Power Supply • Input Terminals (C/D) (Positive and Negative) Input power supply...
Page 352 7 User Calibration 7 - 18 E5@D Digital Temperature Controllers User’s Manual (H224)
Page 353: Appendices
Appendices A-1 Specifications ..........A-2 A-1-1 Ratings .
Page 354: Specifications
A Appendices A-1 Specifications A-1-1 Ratings Supply voltage 100 to 240 VAC, 50/60 Hz 24 VAC, 50/60 Hz/24 VDC Operating voltage range 85% to 110% of rated supply voltage Option number 000, 800: 5.2 VA max. Option number 000, 800: 3.1 VA max./1.6 W E5CD or E5CD-B Other option numbers: 6.5 VA max.
Page 355 A Appendices  HB and HS Alarms (E5@D Models with HB and HS Alarms) Max. heater current 50 A AC Input current readout ±5% FS ±1 digit max. accuracy 0.1 to 49.9 A (0.1 A units) 0.0 A: Heater burnout alarm output turns OFF. Heater burnout alarm 50.0 A: Heater burnout alarm output turns ON.
Page 356: A-1-2 Characteristics
A Appendices A-1-2 Characteristics (±0.3% of indication value or ±1°C, whichever is greater) ±1 digit max. Indication Thermocouple accuracy Resistance (±0.2% of indication value or ±0.8°C, whichever is greater) ±1 digit max. (when mounted thermometer individually, Analog input ±0.2% FS ±1 digit max. ambient ±5% FS ±1 digit max.
Page 357: A-1-3 Rating And Characteristics Of Options
A Appendices Sampling cycle 50 ms Insulation resistance 20 MΩ min. (at 500 VDC) 100 to 240 VAC: 3,000 VAC, 50/60 Hz for 1 min between terminals of different charge Dielectric strength 24 VAC/DC: 3,000 VAC,* 50/60 Hz for 1 min between terminals of different charge Malfunction vibration 10 to 55 Hz, 20 m/s...
Page 358: Setup Tool Port Cover For Front Panel
A Appendices A-1-5 Setup Tool Port Cover for Front Panel A Y92S-P7 Setup Tool Port Cover for the front panel is included with the E5ED or E5ED-B. Order this Port Cover separately if the Port Cover on the front-panel Setup Tool port is lost or damaged. The Waterproof Packing must be periodically replaced because it may deteriorate, shrink, or harden depending on the operating environment.
Page 359: A-1-6 Draw-Out Jig
A Appendices A-1-6 Draw-out Jig You can use a Draw-out Jig to remove the interior body of the Digital Controller from the case to per- form maintenance without removing the terminal leads. Refer to 2-1-4 Drawing Out the Interior Body of the Digital Controller to Replace It for the application method.
Page 360: Current Transformer (Ct
A Appendices A-2 Current Transformer (CT) A-2-1 Specifications Item Specifications Model number E54-CT1 E54-CT3 E54-CT1L E54-CT3L Max. continuous current 50 A AC 50 A AC 120 A AC 120 A AC Dielectric strength 1,000 VAC (for 1 min) 1,500 VAC (1 min) Vibration resistance 50 Hz, 98 m/s Weight...
Page 361 A Appendices • E54-CT1L Cable (AWG18) 115±5 Shrinkable tube (12) Case (PBT) Mark (yellow) Filler (epoxy) 5.8 dia. 10.5 Two, 3.5 dia. • E54-CT3 2.36 dia. Filler 12.0 dia. (epoxy) Case (PBT) 40 × 40 Two, M3 holes (depth: 4) E5@D Digital Temperature Controllers User’s Manual (H224) A - 9...
Page 362 A Appendices • E54-CT3L 100±5 Cable (AWG18) Case (PBT) Filler (epoxy) 12 dia. Two, M3 holes (depth: 4) A - 10 E5@D Digital Temperature Controllers User’s Manual (H224)
Page 363: Usb-Serial Conversion Cable And Conversion Cable
A Appendices A-3 USB-Serial Conversion Cable and Conversion Cable A USB-Serial Conversion Cable is used to connect the E5D to a computer. The E58-CIFQ2-E Con- version Cable is also required to connect to the Setup Tool port on the front panel of the E5ED or E5ED-B.
Page 364: A-3-2 E58-Cifq2-E Conversion Cable
A Appendices  Dimensions (2,110 mm) 250 mm 263 mm 1,510 mm RD indicator PWR indicator SD indicator LED Indicator Display Indicator Color Status Meaning Green Lit. USB bus power is being supplied. Not lit. USB bus power is not being supplied. Yellow Sending data from USB-Serial Conversion Cable Not lit...
Page 365: Temperature Sensor For Packing Machines
A Appendices A-4 Temperature Sensor for Packing Machines Temperatur Element Protective Terminal Type Name Model number and appearance Method Class e range type material form Specialized Sheathed E52-CAA 0 to 650°C K(CA) Grounded Class 2 ASTM316 Prewired Type for Thermocouple D=1S...
Page 366: A-4-2 Dimensions
A Appendices A-4-2 Dimensions  Y-type crimp terminals for M3.0 Y-type crimp terminals for M3.0 Red: + Sleeve (PPS) Product label Mark tube (white) Shrinkable tube (blue) Sheath (ASTM316L) S1: 2.8 dia. +0.1 S1: 5.5 dia. -0.3 S2: 3.6 dia. +0.1 S2: 6.4 dia.
Page 367: A-4-3 Mounting Brackets
A Appendices A-4-3 Mounting Brackets Use the following brackets or the equivalent to mount a Temperature Sensor for Packaging Machines to a hot plate. Mounting Application Manufacturer Model number bracket 1-mm-dia. protective Misumi Corporation Square Shims tube bracket ASFCS-series Sleeve bracket (S1) Misumi Corporation Cable Clips COPU3-20P...
Page 368: Error Displays
A Appendices A-5 Error Displays When an error occurs, the error contents are shown on the No. 1 or the No. 2 display. This section describes how to check error codes on the display, and the actions to be taken to remedy the problems.
Page 369 A Appendices [[[[ Display Range Exceeded ]]]]  Meaning Though this is not an error, it is displayed if the process value exceeds the display range when the control range is larger than the display range. The display ranges are shown below (with decimal points omitted). •...
Page 370 A Appendices e111 Memory Error  Meaning Internal memory operation is in error.  Action First, turn the power OFF then back ON again. If the display remains the same, the Digital Controller must be repaired. If the display is restored, then the probable cause is electrical noise affecting the control system.
Page 371 A Appendices ---- Ambient Temperature Monitor Out of Range  Meaning If the temperature is out of range for the Ambient Temperature Monitor parameter, ---- is displayed. • If the temperature unit is °C, this error occurs when the ambient temperature is less than -30°C or greater than 75°C.
Page 372: Troubleshooting
A Appendices A-6 Troubleshooting Checking Problems If the Digital Controller is not operating normally, check the following points before requesting repairs. If the problem persists, contact your OMRON representative for details on returning the product. Timing Status Meaning Countermeasures Page...
Page 373 A Appendices Timing Status Meaning Countermeasures Page During Output will not turn ON Set to STOP (default: Set the RUN/STOP mode to RUN. If STOP is lit on the 5-36 operation RUN) display, control is stopped. (continued) Specified operation is Select either forward or reverse operation depending on 4-15 unsuitable for required...
Page 374 A Appendices Symptom: Cannot Communicate or a Communications Error Occurs Meaning Countermeasures The communications wiring is not correct. Correct the wiring. The communications line has become Connect the communications line securely and tighten the screws. disconnected. The communications cable is broken. Replace the cable.
Page 375: Parameter Operation Lists
A Appendices A-7 Parameter Operation Lists A-7-1 Operation Level Parameters Characters Setting (monitor) value Display Default Unit Process Value Temperature: According to indication range for each sensor. Analog: Scaling lower limit −5% FS to Scaling upper limit +5% FS Set Point SP lower limit to SP upper limit Multi-SP Set Point 0 to 7...
Page 376: A-7-2 Adjustment Level
A Appendices A-7-2 Adjustment Level Parameters Characters Setting (monitor) value Display Default Unit Adjustment Level l.adj Display AT Execute/Cancel OFF, AT Cancel None off, at-2, AT-2: 100%AT Execute at-1 AT-1: 40%AT Execute Communications OFF, ON None cmwt Writing Heater Current 1 Value 0.0 to 55.0 Monitor Heater Burnout...
Page 377 A Appendices Parameters Characters Setting (monitor) value Display Default Unit SP Response Integral/Derivative Time Unit of 1 s: 0 to 9,999 Seconds sp-d Derivative Time Integral/Derivative Time Unit of 0.1 s: 0.0 to 999.9 40.0 SP Response 0 to 9999 None sp-n Coefficient Number...
Page 378: A-7-3 Initial Setting Level
A Appendices A-7-3 Initial Setting Level Parameters Characters Setting (monitor) value Display Default Unit Input Type Temperature 0: Pt100 None in-t input 1: Pt100 2: Pt100 3: JPt100 4: JPt100 5: K 6: K 7: J 8: J 9: T 10: T 11: E 12: L...
Page 379 A Appendices Parameters Characters Setting (monitor) value Display Default Unit Control Period 0.1, 0.2, 0.5, or 1 to 99 Relay Seconds 0.1, 0.2, 0.5, 1 (Heating) to 99 output: 20 Voltage output (for driving SSR): 2 Control Period 0.1, 0.2, 0.5, or 1 to 99 Relay Seconds c-cp...
Page 380 A Appendices Parameters Characters Setting (monitor) value Display Default Unit Alarm 4 Hysteresis Temperature input: 0.1 to 999.9 for all alarms except °C alh4 for MV absolute-value upper-limit or MV lower-limit °F alarms Analog input: 0.01 to 99.99 for all alarms except for 0.02 MV absolute-value upper-limit or MV lower-limit alarms...
Page 381 A Appendices Parameters Characters Setting (monitor) value Display Default Unit Operation After Power CONT: Continue CONT None p-on cont STOP: Stop stop MANU: Manual manu Bar Display Data OFF: Nothing displayed. MV: MV (heating) C-MV: MV (cooling) c-mv CT-1: Heater current 1 ct-1 −199.9 to 999.9 Bar Display Scaling...
Page 382: A-7-4 Manual Control Level
A Appendices A-7-4 Manual Control Level Parameters Setting (monitor) value Default Unit Manual MV −5.0 to 105.0 (standard) −105.0 to 105.0 (heating/cooling) When the Manual MV Limit Enable parameter is set to ON, the setting range will be the MV lower limit to the MV upper limit.
Page 383 A Appendices Parameters Characters Setting (monitor) value Display Default Unit Alarm 3 ON Delay 0 to 999 (0: ON delay disabled) Second a3on Alarm 4 ON Delay 0 to 999 (0: ON delay disabled) Second a4on Alarm 1 OFF Delay 0 to 999 (0: OFF delay disabled) Second a1of...
Page 384 A Appendices Parameters Characters Setting (monitor) value Display Default Unit Control Output 2 Same as for the Control Output 1 Assignment Same as for NONE None out2 Assignment parameter except for the setting (monitor) value the Control Output 1 marked with Assignment parameter except for the...
Page 385 A Appendices Parameters Characters Setting (monitor) value Display Default Unit Manual MV Limit OFF, ON None manl off, on Enable PV Rate of Change 1 to 999 20 (1S) Sampling pvrp Calculation Period period Heating/Cooling 0: Same as heating control None hctm Tuning Method...
Page 386 A Appendices Parameters Characters Setting (monitor) value Display Default Unit PV Status Display OFF: OFF None pvst Function MANU: Manual manu STOP: Stop stop ALM1: Alarm 1 alm1 ALM2: Alarm 2 alm2 ALM3: Alarm 3 alm3 ALM4: Alarm 4 alm4 ALM: OR of alarms 1 to 4 HA: Heater alarm SV Status Display...
Page 387: A-7-7 Protect Level
A Appendices A-7-7 Protect Level Parameters Characters Setting (monitor) value Display Default Unit Move to Protect level −1999 to 9999 None pmoV Operation/Adjustment Protect 0 to 3 None oapt Initial Setting/Communications Protect 0 to 2 None icpt Setting Change Protect OFF, ON None wtpt...
Page 388: A-7-9 Initialization According To Parameter Changes
A Appendices A-7-9 Initialization According to Parameter Changes The parameters that are initialized when parameters are changed are shown under Related initialized parameters. Changed parameter Related initialized parameters Related parameter initialization Temperat Analo Temperat ure input g input ure input execution condition SP Upper Limit ...
Page 389 A Appendices Changed parameter Related initialized parameters MV Upper Limit, MV Lower  Limit RUN/STOP Auto/Manual Switch  Minimum Output ON/OFF   Band Alarm Values 1 to 4  Alarm Upper Values 1 to 4  Alarm Lower Values 1 to 4 ...
Page 390 A Appendices Initialized to control output (cooling) for heating and cooling control, according to the following. (The defaults for standard control are the defaults in the parameter list.) • With control output 2: The Control Output 2 Assignment parameter is initialized to control output (cooling). •...
Page 391: Sensor Input Setting Range, Indication Range, Control Range
A Appendices A-8 Sensor Input Setting Range, Indication Range, Control Range Specificati Input setting range Input indication range value −200 to 850 (°C)/−300 to 1500 (°F) −220 to 870 (°C)/−340 to 1540 (°F) Resistance Pt100 thermometer −199.9 to 500.0 (°C)/−199.9 to 900.0 (°F) −199.9 to 520.0 (°C)/−199.9 to 940.0 (°F) 0.0 to 100.0 (°C)/0.0 to 210.0 (°F) −20.0 to 120.0 (°C)/−40.0 to 250.0 (°F)
Page 392: A-9 Setting Levels Diagram
A Appendices A-9 Setting Levels Diagram This diagram shows all of the setting levels. To move to the Advanced Function Setting Level and Cali- bration Level, you must enter passwords. Some parameters are not displayed depending on the protect level setting and the conditions of use. Control stops when you move from the Operation Level to the Initial Setting Level.
Page 393 A Appendices A-10 Parameter Flow This section describes the parameters set in each level. Pressing the M (Mode) Key at the last parameter in each level returns to the top parameter in that level. Hold down the M Key to move through the param- eters in reverse.
Page 394 A Appendices Monitor/Setting Item Level Monitor/Setting Monitor/Setting Monitor/Setting Monitor/Setting Monitor/Setting Item Display 1 Item Display 4 Item Display 5 Item Display 3 Item Display 2 Note: The monitor/setting items to be displayed is set in the Monitor/Setting Item 1 to 5 parameters (advanced function setting level). Press the O Key for at least 1 s.
Page 395: A-11 Parameter Flow (For E5@D-@-80@)
A Appendices A-11 Parameter Flow (For E5@D-@-80@) This section describes the parameters set in each level. Pressing the M (Mode) Key at the last parameter in each level returns to the top parameter in that level. Hold down the M Key to move through the param- eters in reverse.
Page 396 A Appendices Monitor/Setting Item Level Monitor/Setting Monitor/Setting Monitor/Setting Monitor/Setting Monitor/Setting Item Display 4 Item Display 1 Item Display 3 Item Display 5 Item Display 2 Note: The monitor/setting items to be displayed is set in the Monitor/Setting Item 1 to 5 parameters (advanced function setting level). Press the O Key for at least 1 s.
Page 397: Index
Index I - 1 E5@D Digital Temperature Controllers User’s Manual (H224)
Page 398 Index Numerics dimensions E54-CT1/CT1L ..........A-8 ................1-15 E54-CT3/CT3L ..........A-9 2-PID control ............4-14, 6-43 specifications ............A-8 CT inputs ..............2-33 current transformer (CT) ........4-43, A-8 Current Value Exceeds ..........A-18 AD Converter Error ............A-17 Adjustment Level ..........6-16, A-24 Advanced Function Setting Level ......6-62, A-30 air cooling/water cooling tuning ........
Page 399 Index input error ..............6-33 input sensor types ............1-5 input type ..............4-11 No. 1 display ..........3-4, 4-46, 6-8 inputs ................2-28 No. 2 display ..........3-4, 4-46, 6-8 installation ...............2-2 No. 3 display ..........3-4, 4-46, 6-8 E5CD mounting to the Terminal Cover ......2-5 E5CD, E5CD-B, and E5CD-U mounting to the panel ........2-5 ON/OFF control .........
Page 400 Index Dead Band ............. 5-30, 6-30 MV Change Rate Limit ........5-69, 6-35 Decimal Point ............6-42 MV Lower Limit ............6-34 Derivative Time ............6-26 MV Monitor (Cooling) ..........6-15 Derivative Time (Cooling) .....4-14, 5-31, 6-27 MV Monitor (Heating) ..........6-15 Digit Shift ..............
Page 401 Index password ............. 5-44, 5-45 SP0 to SP7 ..............5-33 setting ..............5-45 specifications ..............A-2 PF Key (S Key) ....3-6, 3-7, 5-44, 5-57, 5-70, 6-5 standard control ............6-44 PF setting ..............5-70 standby sequences ............4-37 PID constants ............4-24, 4-26 SV status display ............5-73 PID control ..............4-14 potentiometer input error (Position-proportional Models Only) ...................
Page 402 Index I - 6 E5@D Digital Temperature Controllers User’s Manual (H224)
Page 404 The Netherlands Hoffman Estates, IL 60169 U.S.A. Tel: (31)2356-81-300/Fax: (31)2356-81-388 Tel: (1) 847-843-7900/Fax: (1) 847-843-7787 © OMRON Corporation 2017 All Rights Reserved. OMRON (CHINA) CO., LTD. OMRON ASIA PACIFIC PTE. LTD. In the interest of product improvement, Room 2211, Bank of China Tower, No.

Omron E5*D series User Manual

Preface

Terms and Conditions Agreement

Safety Precautions

Precautions for Safe Use

Precautions for Correct Use

Preparations for Use

Versions

Revision History

Conventions Used in this Manual

Sections in this Manual

Section 1 Introduction

Appearance, Features, and Functions of the E5@D

I/O Configuration and Model Number Legend

Section 2 Preparations

Installation

Using the Terminals

Installing Temperature Sensors for Packing Machines

Insulation Block Diagrams

Using the Setup Tool Port

Part Names and Basic Procedures

Basic Flow of Operation

Power on

Part Names, Part Functions, and Setting Levels

Procedures after Turning on the Power Supply

Moving between Setting Levels

Initial Setting Examples

Setting the Input Type

Selecting the Temperature Unit

Selecting PID Control or ON/OFF Control

Setting Output Specifications

Setting the Set Point (SP)

Using ON/OFF Control

Determining PID Constants (AT, Manual Setup)

Alarm Outputs

Alarm Hysteresis

Using Heater Burnout (HB) and Heater Short (HS) Alarms

Customizing the PV/SP Display

Section 5 Advanced Operations

Suppressing Temperature Variations When Using a Temperature Sensor for Packing Machines (for Packing Machines)

Automatically Adjusting a Water-Cooling Output (for Water-Cooled Extruders)

Performing Adaptive Control

Indication Data

Shifting Input Values

Setting Scaling Upper and Lower Limits for Analog Inputs

Executing Heating/Cooling Control

Using Event Inputs

Setting the SP Upper and Lower Limit Values

Using the SP Ramp Function to Limit the SP Change Rate

Using the Key Protect Level

Hiding and Displaying Parameters

OR Output of Alarms

Alarm Delays

Loop Burnout Alarm

Performing Manual Control

Using the Simple Program Function

Output Adjustment Functions

Using the Extraction of Square Root Parameter

Setting the Width of MV Variation

Setting the PF Key

Displaying PV/SV Status

Logic Operations

Initializing Settings

Setting the Operating Status to Use When Power Is Turned on

Using the Transfer Output for the Process Value, Set Point, or Other Data

Conventions Used in this Section

Protect Level

Operation Level

Adjustment Level

Monitor/Setting Item Level

Manual Control Level

Initial Setting Level

Advanced Function Setting Level

Communications Setting Level

7-1 User Calibration

Parameter Structure

Thermocouple Calibration

Resistance Thermometer Calibration

Calibrating Analog Input

Calibrating the Transfer Output