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Table of Contents
Related Manuals for Omron E5 K Series
Summary of Contents for Omron E5 K Series
- Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
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Page 2: Ordering Information
Digital Process Controller Series E5jK Advanced Process Digital Controllers with Fuzzy Logic Field configurable outputs, options 100 ms sampling (for analog input) Advanced PID, or fuzzy self-tuning Conforms to UL, CSA and CE standards Water-resistant front panel meets IP66/NEMA 4X Remote set point with optional event input board Set point ramp... - Page 3 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J OPTIONAL OUTPUT BOARDS Description Specifications Compatible controller Max. quantity Part number Relay SPST, 5 A, 250 VAC E5AK/E5EK E53-R SSR (solid state relay) 1 A, 75 to 250 VAC E5AK/E5EK E53-S Voltage pulse NPN, 12 VDC E5AK/E5EK E53-Q NPN, 24 VDC E5AK/E5EK...
- Page 4 E5AK/E5CK/E5EK E5AK/E5CK/E5EK Input Types (selectable with input jumper connector) Thermocouple Input (field PLII selectable) (See Notes) °C Range –200 –100 –199.9 –100 –199.9 –200 1,300 500.0 400.0 400.0 400.0 400.0 1,300 1,700 1,700 1,800 2,300 1,300 °F –300 –100 –199.9 –100 –199.9 –300...
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Page 5: Specifications
Remote SP input Current input (for E5AK and E5EK only) Current Transformer input (for E5AK and E5EK only) Connect only an Omron Current Transformer (E54-CT1 or E54-CT3) Other functions Standard Manual output, heating/cooling control, SP limiter, loop burnout alarm, SP... - Page 6 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J CHARACTERISTICS Indication accuracy (See Note) Thermocouple: ±0.3% of indication value or ±1°C, whichever is greater, ±1 digit max. Platinum resistance thermometer: ±0.2% of indication value or ±0.8°C, whichever is greater, ±1 digit max. Analog input: ±0.2% (of indication value) ±1 digit max. Hysteresis 0.01% to 99.99% FS (in units of 0.01% FS) Proportional band (P)
- Page 7 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J OPTION BOARD RATINGS AND CHARACTERISTICS Event inputs Contact input: ON: 1 kΩ max., OFF: 100 kΩ min. No-contact input: ON: residual voltage 1.5 V max., OFF: leakage current 0.1 mA max. Communications Interface RS-232C and RS-485; RS-422 for E5AK and E5EK only Transmission Half-duplex method...
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Page 8: Operation Indicators
E5AK/E5CK/E5EK E5AK/E5CK/E5EK Nomenclature J E5AK Operation Indicators • OUT1 No. 1 display Lit when control output 1 turns ON. • OUT2 Operation No. 2 display Lit when control output 2 turns ON. Indicators • SUB1 Lit when the output function assigned to auxiliary output 1 turns ON. -
Page 9: Operation
E5AK/E5CK/E5EK E5AK/E5CK/E5EK Operation J OPERATING PARAMETERS Mode Selection Press the Display Key for 1 sec. min. to switch to modes other than To Access Protect Mode the manual or protect mode. Press and hold the A/M Key and the Display Key for more than 1 second. - Page 10 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J PARAMETERS DEFINITIONS Refer to your User’s Manual for each parameter and the calibration mode in detail. Level 0 Mode for E5AK and E5EK PV/SV The process value is displayed on the No.1 display and the set point is displayed 1 3 0 0 on the No.2 display.
- Page 11 E5AK/E5CK/E5EK E5AK/E5CK/E5EK Security Using the Security Level Table: Any mode marked with an X is displayed in the Security Level indicated. Example: Selecting Security Level 2: s e c r Displays these modes: Level 0, Level 1 and Level 2 only. Does NOT display these modes: Setup, Expansion, Option, Calibration Mode Set value...
- Page 12 E5AK/E5CK/E5EK E5AK/E5CK/E5EK Level 1 Mode AT Execute/Cancel Starts the Auto-tune function or cancels an active auto-tune. When an active auto-tune is cancelled, the original PID constants will be used again. AT-1 = Limited MV change during Autotuning (±40% max.) AT-2 = Full MV change during Autotuning (±100% max.) Note: E5AK and E5EK can have up to 4 set points or 4 alarms s p - 0 Set Point 0...
- Page 13 E5AK/E5CK/E5EK E5AK/E5CK/E5EK Level 1 Valve Positioning Model (for E5AK and E5EK only) Position Proportional Dead Band For valve positioning units only. Used to adjust the dead band for a valve; displayed in percentage format. Range = 0.1–10 Default = 2.0 Heater Current Monitor Available when the heater burnout alarm is assigned.
- Page 14 E5AK/E5CK/E5EK E5AK/E5CK/E5EK Level 2 Mode Remote/Local r - l Used for the communications function. Only accessible when communication option boards are installed. Determines whether the user will program the unit by the key pads on the face plate (local), by a comput- er, or PLC (remote).
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Page 15: Setup Mode
E5AK/E5CK/E5EK E5AK/E5CK/E5EK Setup Mode Input Type i n - t Sets the input type connected to terminals 6 through 8. Note: Set input jumper to current, voltage, or temperature setting before changing input type. Default = 2 (K1 type thermocouple) Scaling Upper Limit i n - h Used if the input type connected to the Controller is an analog input (voltage or current input). -
Page 16: Selecting Input Type
E5AK/E5CK/E5EK E5AK/E5CK/E5EK Selecting a Control Method When selecting a control method, refer to the following table for correct parameter setting. Control method Control output 1 assignment Control output 2 assignment Operation Heat Control output (heat) Reverse Cool Control output (heat) Direct Heat/Cool Control output (heat) -
Page 17: Expansion Mode
E5AK/E5CK/E5EK E5AK/E5CK/E5EK Expansion Mode SP Setting Upper Limit s l - h Stops the set point from going higher than the SP setting upper limit. 1300 Default = 1300 This setting has no effect on the input scaling values. s l - l SP Setting Lower Limit Stops the set point from going any lower than the SP setting lower limit -200... - Page 18 E5AK/E5CK/E5EK E5AK/E5CK/E5EK Option Mode – ONLY Visible if an Option Board is Installed E5VK Multi-SP Function e U - m Specifies the number of set points that will be used. Must be set to one to use SP Ramp feature. Available for the event input function.
- Page 19 E5AK/E5CK/E5EK E5AK/E5CK/E5EK Option Mode – ONLY Visible if an Option Board is Installed, continued Transfer output selections are ONLY available if a trans- TRANSFER OUTPUT SECTION fer board is installed. Transfer Output Type t r - t Set when the transfer output function is in use. Determines which function the transfer output will re-transmit as a 4-20mA signal: SP, PV, SP Ramp, MV t r - h...
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Page 20: Deviation Alarm
E5AK/E5CK/E5EK E5AK/E5CK/E5EK J ALARM MODE SELECTORS Alarm outputs are available if they are allocated as outputs. Factory setting is “2: Upper-limit alarm (deviation).” Alarm types Alarm output Setting number When X is positive When X is negative Upper- and lower-limit alarm (deviation) Always ON Upper-limit alarm (deviation) Lower-limit alarm (deviation) - Page 21 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J HOW TO USE THE ERROR DISPLAY When an error has occurred, the No.1 display alternately indicates error codes together with the current display item. This section describes how to check error codes on the display, and the actions that must be taken to remedy the problem. Input Error Meaning Input is in error.
- Page 22 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J FUZZY SELF-TUNING Note: You must turn ON the power supply to the LOAD either before or simultaneously with the start of Fuzzy self-tuning is a function that enables the E5jK to calculate Temperature Controller operation. the most suitable PID constants for the control output. Dead time will be measured from the time the Features Temperature Controller starts operating.
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Page 23: Startup Conditions Of Dt
E5AK/E5CK/E5EK E5AK/E5CK/E5EK Startup Conditions of DT Startup Conditions of HT 1. DT will start if the temperature that has been stable varies HT will be ON when there is hunting with four or more maximum due to external disturbance and the deflection of the temper- temperature values (extreme values) while SRT is not being ature exceeds the stable range, and then the temperature executed. - Page 24 E5AK/E5CK/E5EK E5AK/E5CK/E5EK Dimensions Unit: mm (inch) J E5AK Panel Cutouts 13.5 110 min. (0.53) 96 (3.78) x 96 (3.78) 100 (3.94) 120 min. Note: 1. Recommended panel thickness is 1 to 8 mm. 2. Maintain the specified vertical and horizontal mounting space between each Unit. Units must not be closely mounted vertically or horizontally.
- Page 25 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J E5CK-302 The E5CK-302 model has the same dimension and cutouts as the E5CK. J ACCESSORIES (Order Separately) Terminal Cover for E5EK Terminal Cover for E5AK E53-COV0809 E53-COV08 22.05 (0.87) 43.2 (1.70) 43.2 (1.70) Terminal Cover for E5CK E53-COV07 44.3 (1.74)
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Page 26: Installation
E5AK/E5CK/E5EK E5AK/E5CK/E5EK Installation J REMOVE CONTROLLER FROM REAR HOUSING E5AK and E5EK To pull out the internal mechanism from the housing, use a Phillips screwdriver matching the screw on the lower part of the front panel. 1. Turn the screw counterclockwise while pressing the hook on the upper part of the front panel. 2. - Page 27 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J SETTINGS Note: Always turn off the power supply to the Digital Controller before changing any switch settings. On a standard model, set up the Output Modules for control outputs 1 and 2 before mounting the Controller. On a position-proportional model, the Relay Output Module is already set. Do not change that set-up parameter. Do not replace with other Output Modules.
- Page 28 E5AK/E5CK/E5EK E5AK/E5CK/E5EK E5EK 1. Remove the Power Board in the order shown in the following 2. Insert the Option Board into the socket for option 1. The diagram. following diagram shows the relationship between the Option Board and mounting position. Power board 3.
- Page 29 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J MOUNTING CONTROLLER E5AK and E5EK 1. Insert the controller into the panel’s mounting hole at the 3. Tighten the mounting bracket screws on the upper and lower position shown in the figure below. parts in small increments alternately and equally until the 2.
- Page 30 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J MOUNTING TERMINAL COVER E5AK and E5EK E5CK 1. Fasten the terminals covers as follows by using the plastic 1. The E5CK-AA1-500 Controller is provided with a Terminal pins. Plastic pins are provided with the terminal covers. Cover (E53-COV07). Fasten the Terminal Cover as fol- lows by using the plastic pin.
- Page 31 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J WIRING TERMINALS FOR E5EK E5EK Terminal Arrangement Power supply Input power to terminal numbers 9 and 10. Power specifications AC100–240V~ are as follows: 100 to 240 VAC, 50/60 Hz, approx. 15 VA 50/60 Hz OPTION SENSOR INPUT TRSF: Transfer output EV1/2:...
- Page 32 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J SENSOR INPUT WIRING E5AK Connect the sensor input to terminal numbers 11 to 14 and 33 as follows according to the input type. E5EK Connect the sensor input to terminal numbers 11 to 14 and 23 as follows according to the input type. E5CK Connect the sensor input to terminal numbers 6 to 8 as indicated here, according to the input type.
- Page 33 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J CONTROL OUTPUT E5AK Control Output Terminal numbers 7 and 8 are for control output 1 (OUT1), and terminal numbers 5 and 6 are for control output 2 (OUT2). The following diagrams show the available Output Modules and their internal circuits. E5EK Control Output Terminal numbers 7 and 8 are for control output 1 (OUT1), and terminal numbers 5 and 6 are for control output 2 (OUT2).
- Page 34 E5AK/E5CK/E5EK E5AK/E5CK/E5EK E5CK Control Output Terminal numbers 11 and 12 are for control output 1 (OUT1). The five output types and internal circuits are available according to the Output Board. Output type Relay 0 to 10 V 4 to 20 mA/0 to 20 mA Part number E53-R4R4 E53-Q4R4...
- Page 35 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J CT INPUT/POTENTIOMETER (FOR E5AK AND E5EK ONLY) E5AK CT Input/Potentiometer E5EK CT Input/Potentiometer When using the HBA function on the E5AK-AA2 Controller, When using the HBA function on the E5EK-AA2 Controller, connect Current Transformer input (CT) to terminal numbers 15 connect Current Transformer input (CT) to terminal numbers 15 to 17.
- Page 36 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J OPTION BOARD WIRING E5AK Connect event inputs 1 and 2 (EV1/2) to terminal numbers 18 to 20, and event events 3 and 4 (EV3/4) to terminal numbers 24 to 26. However, note that terminal numbers 18 to 20 cannot be used on Controllers with a communications function. Connect the event inputs as follows: 31 32 Terminals 18 and 24 (COM) are connected internally.
- Page 37 E5AK/E5CK/E5EK E5AK/E5CK/E5EK E5EK Connect event inputs 1 and 2 (EV1/2) to terminal numbers 18 to 20. However, note that terminal numbers 18 to 20 cannot be used on Controllers with a communications function. Connect the event inputs as follows: 21 22 4 to 20 mA –...
- Page 38 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J CONNECTION EXAMPLE OF DIGITAL CONTROLLER AND SSR Digital Controller Load Voltage output Heater terminal (for driv- Power supply INPUT LOAD ing SSR) for load – – Connectable Power SSR E5AK/E5EK Digital Controller with Voltage Output (12 VDC, 40 mA max.) E5CK Digital Controller with Voltage Output...
- Page 39 E5AK/E5CK/E5EK E5AK/E5CK/E5EK Precautions J PRECAUTIONS WHEN WIRING • • Use wire ducts to separate input leads and power lines in Tighten the terminal screws using a torque no greater than 0.78 N S m, or 8 kgf S cm max. Take care not to tighten the order to protect the Controller and its lines from external noise.
- Page 40 E5AK/E5CK/E5EK E5AK/E5CK/E5EK J OPERATION • Do not use excessive force when pulling out the internal • For models with alarm functions: The alarm outputs of a mod- mechanism from the housing. Protect the internal connector or el with an alarm function may not turn ON properly when the electronic parts of the Unit from shock.
- Page 41 E5AK/E5CK/E5EK E5AK/E5CK/E5EK OMRON ELECTRONICS, INC. OMRON CANADA, INC. One East Commerce Drive 885 Milner Avenue Schaumburg, IL 60173 Scarborough, Ontario M1B 5V8 1-800-55-OMRON 416-286-6465 Cat. No. GCTC13 8/00 Specifications subject to change without notice. Printed in U.S.A. Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
- Page 42 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...