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JAPMC-MC2100
YASKAWA JAPMC-MC2100 Manuals
Manuals and User Guides for YASKAWA JAPMC-MC2100. We have
3
YASKAWA JAPMC-MC2100 manuals available for free PDF download: User Manual
YASKAWA JAPMC-MC2100 User Manual (557 pages)
Built-in Motion Module. Machine Controller
Brand:
YASKAWA
| Category:
Control Unit
| Size: 11 MB
Table of Contents
2 Settings and Installation
34
Safety Information
6
Safety Precautions
7
Revision History
18
Specifications
27
Table of Contents
34
LED Indicators and Switch Settings
35
External Appearance
35
Indicators
35
Module Status Indication
35
Switch Settings
37
Applicable Machine Controllers for SVB-01 Modules
39
Mounting/Removing SVB-01 Modules
40
Mounting an SVB-01 Module
40
Removing SVB-01 Modules for Replacement
42
3 Self-Configuration and Created Definition Files
45
Self-Configuration Overview
46
How to Execute Self-Configuration
48
System Startup Using Self-Configuration
49
Starting the System for First Time
49
System Startup When Adding Electronic Devices
51
System Startup When Replacing Electronic Devices
53
Self-Configuration and Definition Files
54
Module Configuration Definition
55
Engineering Tool MPE720 Version
55
MECHATROLINK Transmission Definition
58
SVB Definition
64
Current Value and Setting Data in SVB
72
Precautions When Saving SERVOPACK Parameters
79
4 Motion Parameters
80
Motion Parameters Register Numbers
81
Motion Parameter Register Numbers for MP2000 Series Machine Controllers
81
Motion Parameters Setting Window
83
How to Open the Motion Parameter Setting Windows
83
Motor Type and Related Alarms
84
Motion Parameter Lists
85
Fixed Parameter List
85
Setting Parameter List
87
Register no
87
Name
87
Ow0F
90
Monitoring Parameter List
93
MP2000 Series Machine Controller Parameter Details
97
Motion Fixed Parameter Details
97
Motion Setting Parameter Details
104
Motion Monitoring Parameter Details
137
5 Motion Parameter Setting Examples
152
Electronic Gear
153
Example Setting of Motion Parameters for the Machine
153
Reference Unit
153
Axis Type Selection
155
Position Reference
156
Speed Reference
160
Acceleration/Deceleration Settings
163
Acceleration/Deceleration Filter Settings
164
Linear Scale Pitch and Rated Speed
165
6 Motion Commands
166
Motion Commands
168
Motion Command Table
168
Motion Commands Supported by SERVOPACK Models
169
Motion Command Details
170
Position Mode (POSING) (Positioning)
170
Latch Target Positioning (EX_POSING) (External Positioning)
176
Zero Point Return (ZRET)
181
Interpolation (INTERPOLATE)
201
Interpolation Mode with Latch Input (LATCH)
205
Jog Mode (FEED)
209
Relative Position Mode (STEP) (Step Mode)
213
Set Zero Point (ZSET)
217
Change Acceleration Time (ACC)
219
Change Deceleration Time (DCC)
221
Change Filter Time Constant (SCC)
223
Change Filter Type (CHG_FILTER)
225
Change Speed Loop Gain (KVS)
227
Change Position Loop Gain (KPS)
229
Change Feed Forward (KFS)
231
Read User Constant (PRM_RD)
233
Write User Constant (PRM_WR)
235
Alarm Monitor (ALM_MON)
237
Alarm History Monitor (ALM_HIST)
239
Clear Alarm History (ALMHIST_CLR)
241
Absolute Encoder Reset (ABS_RST)
243
Speed Reference (VELO)
246
Torque /Thrust Reference (TRQ)
250
Phase References (PHASE)
254
Change Position Loop Integral Time Constant (KIS)
258
Stored Parameter Write (PPRM_WR)
260
Multiturn Limit Setting (MLTTRN_SET)
262
Motion Subcommands
266
Motion Subcommand Table
266
Motion Subcommand Settings
266
Motion Subcommand Details
267
No Command (NOP)
267
Read User Constant (PRM_RD)
268
Write User Constant (PRM_WR)
270
Status Monitor (SMON)
272
Read Fixed Parameters (FIXPRM_RD)
274
7 Switching Commands During Execution
276
Switchable Motion Commands and Subcommands
277
Switching between Motion Commands
277
Setting a Subcommand During Command Execution
279
Motions after Switching Motion Commands
280
Switching from POSING
281
Switching from EX_POSING
285
Switching from ZRET
289
Switching from INTERPOLATE
292
Switching from ENDOF_INTERPOLATE or LATCH
295
Switching from FEED
296
Switching from STEP
300
Switching from ZSET
303
Switching from VELO
304
Switching from TRQ
309
Switching from PHASE
314
8 Control Block Diagrams
318
Position Control
319
Control Block Diagram for Position Control
323
Phase Control
325
Control Block Diagram for Phase Control
329
Torque Control
331
Control Block Diagram for Torque Control
335
Speed Control
337
Control Block Diagram for Speed Control
341
9 Absolute Position Detection
343
Absolute Position Detection Function
344
Outline of the Function
344
Reading Absolute Data
344
Finite Length/Infinite Length Axes and Absolute Position Detection
345
Setting Procedure of Absolute Position Detection Function
346
System Startup Flowchart
346
Initializing the Absolute Encoder
347
Absolute Position Detection for Finite Length Axes
348
Parameter Settings for Finite Length Axes
348
Setting the Zero Point for a Finite Length Axis
351
Turning on the Power after Setting the Zero Point of Machine Coordinate System
354
Absolute Position Detection for Infinite Length Axes
355
Simple Absolute Infinite Length Position Control
355
Setting the Zero Point and Turning on Power as Simple Absolute Positions
360
Turning on the Power after Setting the Zero Point
361
Infinite Length Position Control Without Simple Absolute Positions
361
10 Settings for Connecting Inverters
370
Specifications for Communications with Connected Inverters
371
Operation Precautions
373
Operation Procedure
375
10.2 Operating Inverters Using an MPE720
373
Input Command
377
Manually Allocating Inverters
380
I/O Options
381
Command Details
386
Subcommand Details
391
10.3 Main Commands and Subcommands
386
Motion Parameter Details
397
Fixed Parameter List
397
Setting Parameter List
398
0: Disabled, 1: Enabled
399
Ow10
402
Monitoring Parameter List
406
Bit 2: Multi-Function Input Command S3
408
Bit 3: Multi-Function Input Command S4
408
Bit 4: Multi-Function Input Command S5
408
Bit 5: Multi-Function Input Command S6
408
Bit 6: Multi-Function Input Command S7
408
Bit 9: Multi-Function Analog Input A3
408
Bit A: Multi-Function Input Terminal
408
Bit B: Multi-Function Analog Input A1
408
Bit C: Encoder Counter
408
Bits D to F Reserved by the System
408
10.5 Inverter Alarm and Warning Codes
420
Communication Warnings
420
Communication Alarm
420
Optional Interface Settings
420
11 Utility Functions
422
User Constants Self-Writing Function Enabled) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
422
Controlling Vertical Axes
424
Holding Brake Function of the SERVOPACK
424
Connections to Σ-II Series SGDH Servopacks, Σ-III Series SGDS Servopacks
424
Σ-V Series SGDV Servopacks, and Σ-7 Series SGD7S Servopacks
424
Connections to Σ-I Series SGDB SERVOPACK
427
Connections to Σ-I Series SGD SERVOPACK
429
Overtravel Function
431
Connections to Σ-II Series SGDH Servopacks, Σ-III Series SGDS Servopacks, Σ-V Series SGDV Servopacks, and Σ-7 Series SGD7S Servopacks
431
Connections to Σ-I Series SGDB or SGD SERVOPACK
434
Software Limit Function
436
Fixed Parameter Settings
436
Processing after an Alarm Occurs
437
Modal Latch Function
438
Bank Switching Function
439
Bank Switching Specifications
439
Bank Switching Function Unsupported Motion Commands
439
SERVOPACK Parameter Settings for Bank Switching
439
Bank Member Setting
441
Parameters Updated When a MECHATROLINK Connection Is Established
444
Parameters Updated When a MECHATROLINK Connection Is Established
445
Parameters Updated When a Setting Parameter Is Changed
445
Parameters Updated When a Motion Command Is Executed
446
Parameters Updated During Self-Configuration
447
Precautions When Using Σ-V-Series SGDV Servopacks
450
Software Limit Settings
450
When the Tuning-Less Function Is Enabled
450
Saving the Parameter Bank Data
450
Motion Command Operation for External Latches with DC Power Input Σ-V-Series Servopacks
451
Precautions When Using Σ-7-Series SGD7S Servopacks with Rotary Servomotors
452
SGD7S Electronic Gear Ratio Settings
452
Link Assignment
452
Number of Pulses Per Motor Rotation
452
Motion Image
452
Software Limit Settings
453
When the Tuning-Less Function Is Enabled
453
Saving the Parameter Bank Data
453
Troubleshooting
454
Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
503
Appendix A System Registers Lists
507
A.3 Program Software Numbers and Remaining Program Memory Capacity Name - - - - - - - - - - - -
507
Appendix B Settings When Connecting MECHATROLINK Compatible I/O Modules
522
Appendix C Initializing the Absolute Encoder
522
Appendix D Setting the Multiturn Limit
522
Appendix E Fixed Parameter Setting According to Encoder Type and Axis Type
522
I.3 Motion Parameters that Can be Used in Servo Driver Transmission Reference Mode - - - - - -
542
Parameter Settings for Simple Absolute Infinite Length Position Control - - - - - - - - - - - - - - -
551
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YASKAWA JAPMC-MC2100 User Manual (455 pages)
Machine Controller DESIGN AND MAINTENANCE
Brand:
YASKAWA
| Category:
Controller
| Size: 3 MB
Table of Contents
2 System Configuration 2
23
Comparing SVB Motion Module and SVB Built into the CPU Module -
21
Table of Contents
23
MP2100 System Configuration
24
MP2100 Basic System Configuration
24
Precautions
24
MP2100M System Configuration
25
MP2100M Basic System Configuration
25
Precautions
25
Devices Connectable to MECHATROLINK
26
Servopacks
26
I/O Modules
27
Cables and Accessories
28
Included Accessories
28
Cables
28
Accessories
28
Software
28
The Programming Device Software
28
Motion API
28
3 System Startup 3
29
System Startup
30
System Startup Flowchart
30
System Configuration
31
Equipment Preparation
32
Installing the MP2100
33
Installing the Drivers
34
Verifying Driver Installation
36
Connecting and Wiring the System
38
Initializing the System
39
Starting the MPE720
42
Sample Program 1: Manual Operation
63
Program Outline
63
Operation
63
Program Details
66
Sample Program 2: Positioning Control
73
Program Outline
73
Operation
74
Program Details
76
Sample Program 3: Phase Control with an Electronic Shaft
78
Program Outline
78
Operation
79
Program Details
81
Sample Program 4: Phase Control with an Electronic Cam
83
Program Outline
83
Operation
84
Program Details
86
MP2100M Startup
90
Communication Process Settings
90
Controller Configuration
90
Module Configuration Definition
91
4 Specifications
93
Hardware Specifications
94
General Specifications
94
Hardware Specifications
95
Function Lists
96
PLC Function Specifications
96
Motion Control Function Specifications
97
MECHATROLINK Communication Specifications
98
MP2100 LED Indicators and Switch Settings
99
Layout
99
LED Indicators
99
Switch Settings
100
MP2100M LED Indicators and Switch Settings
101
LED Indicator and Switch Arrangement
101
LED Indicators
101
Switch Settings
102
5 Mounting and Wiring
103
Installing the MP2100/MP2100M
104
Recommended Computer Specifications
104
Installing the MP2100/MP2100M
105
Installing the Drivers
106
Verifying Driver Installation
108
MP2100/MP2100M Connections
110
Connectors
110
MECHATROLINK-I/II Connection
110
I/O Connection
114
6 Basic System Operation
118
Operating Modes
119
Online Operating Mode
119
Offline Stop Mode
119
Startup Sequence and Basic Operation
120
MP2100 Mode Switch Settings
120
MP2100M Mode Switch Settings
121
Indicator Patterns
122
Startup Sequence
123
User Programs
125
Drawings (Dwgs)
125
Execution Control of Drawings
126
Motion Program
129
Functions
137
Registers
138
Types of Register
138
Register Designation Methods
141
Data Types
142
Using Subscripts I and J
144
Self-Configuration
146
Overview of Self-Configuration
146
MP2100/MP2100M Self-Configuration
147
Motion API
151
Overview of the Motion API
151
Motion API Software
152
Installed Files List
152
Installing MP2100/MP2100M
153
7 Motion Parameters
156
Motion Parameters Register Numbers
157
Motion Parameter Details
158
Motion Fixed Parameter Details
158
Motion Setting Parameter Details
164
Motion Monitoring Parameter Details
185
Example of Setting Motion Parameters for the Machine
200
Reference Unit
200
Electronic Gear
200
Axis Type Selection
203
Position References
203
Speed References
205
Acceleration/Deceleration Settings
208
Acceleration/Deceleration Filter Settings
209
8 Motion Commands
210
Command Table
211
Motion Commands
211
Motion Subcommands
212
Motion Command Support by SERVOPACK Model
213
Positioning (POSING)
214
External Positioning (EX_POSING)
219
Zero Point Return (ZRET)
224
Interpolation (INTERPOLATE)
242
Latch (LATCH)
245
JOG Operation (FEED)
248
STEP Operation (STEP)
252
Zero Point Setting (ZSET)
256
Change Linear Acceleration Time Constant (ACC)
258
Change Linear Deceleration Time Constant (DCC)
260
Change Filter Time Constant (SCC)
262
Change Filter Type (CHG_FILTER)
264
Change Speed Loop Gain (KVS)
266
Change Position Loop Gain (KPS)
268
Change Feed Forward (KFS)
270
Read SERVOPACK Parameter (PRM_RD)
272
Write SERVOPACK Parameter (PRM_WR)
274
Monitor SERVOPACK Alarms (ALM_MON)
276
Monitor SERVOPACK Alarm History (ALM_HIST)
278
Clear SERVOPACK Alarm History (ALMHIST_CLR)
280
Reset Absolute Encoder (ABS_RST)
282
Speed Reference (VELO)
285
Torque Reference (TRQ)
289
Phase References (PHASE)
292
Change Position Loop Integration Time Constant (KIS)
294
10 Absolute Position Detection
313
Structure of the Absolute Position Detection Function
314
Outline of the Function
314
Basic Terminology
314
Startup the Absolute Position Detection Function
315
System Startup Procedure
315
Setting Related Parameters
316
Initializing the Absolute Encoder
319
Using an Absolute Encoder
324
Finite Length Axis
324
Infinite Length Axis
327
11 Svr Virtual Motion Module
340
SVR Virtual Motion Module
341
Overview
341
System Configuration
342
SVR Operation
343
Motion Parameters
344
Motion Parameter Details
344
Motion Parameter Settings
347
Motion Commands
356
Motion Command Table
356
Motion Command Details
357
Sample Programming
377
12 Maintenance and Inspection
384
Inspection Items
385
Daily Inspections
385
Regular Inspections
385
Battery for MP2100/MP2100M
386
Battery Installation
386
Battery Replacement
386
13 Troubleshooting
388
Overview of Troubleshooting
389
Troubleshooting Methods
389
Basic Troubleshooting Flow
390
Motion Program Alarms
392
System Errors
393
Overview of System Errors
393
Processing Flow When a System Error Occurs
394
Processing Flow for a Ladder Program Error
395
System Register Configuration
396
Motion Errors
405
Description of Motion Errors
405
Motion Error Details and Corrections
407
14 Application Precautions
420
Controlling a Vertical Axis
421
Overview
421
Servopack
422
An Servopack
424
N Servopack
426
Overtravel Function
428
Overview
428
Overtravel Input Signal Connections
428
Parameter Settings
429
Software Limit Function
432
Overview
432
Fixed Parameter Settings
433
Processing after an Alarm Occurs
434
Setting and Changing User-Defined Files or Data
435
Saving User-Defined Files or Data
435
Setting and Changing the Scan Times
435
Setting and Changing the Module Configuration Definition
436
Appendix B
442
Parameters Updated When a Connection Is Established (MP2100/MP2100M to SERVOPACK
442
Parameters Updated When a Setting Parameter Is Changed (MP2100/MP2100M to SERVOPACK
443
Parameters Updated When a Motion Command Is Started (MP2100/MP2100M to SERVOPACK
444
Parameters Updated at Self-Configuration (SERVOPACK to MP2100/MP2100M
444
Parameters Updated at Self-Configuration
444
(MP2100/MP2100M to SERVOPACK
445
C.3 Program Software Numbers and Remaining Program Memory Capacity - - - - - -
446
Appendix C System Service Registers
447
Registers Common to All Drawings
447
Registers Specific to High-Speed Scan Drawings
448
Registers Specific to Low-Speed Scan Drawings
449
Program Software Numbers and Remaining Program Memory Capacity
450
Scan Execution Status and Calendar
450
YASKAWA JAPMC-MC2100 User Manual (351 pages)
Machine Controller
Brand:
YASKAWA
| Category:
Controller
| Size: 22 MB
Table of Contents
Specifications and Functions
33
Table of Contents
33
Specifications
34
Hardware Specifications
34
Specifications of Operating Environment
35
Function Lists
36
Functions of the MP2100/MP2100M Base Module
39
MP2100 Appearance/Led Indicators and Switch Settings
39
MP2100M Appearance/Led Indicators and Switch Settings
43
Module Configuration Definitions
45
CPU I/O (Built-In I/O) Module
47
Built-In SVB Modules
48
Built-In SVR Virtual Motion Module
62
BUS Interface Module (BUSIF)
65
M-EXECUTOR Module (Motion Program Executor)
68
Installation and Connection
79
Installing the MP2100/MP2100M
80
Computer Specifications
80
Installing the MP2100/MP2100M
82
Installing the Drivers
83
Verifying Driver Installation
85
MP2100/MP2100M Connections
87
Connectors
87
MECHATROLINK-I/II Connection
87
I\/O Connection
91
I/O Connection
91
Do_Com
93
Di_02
94
Di_03
94
Do_00
94
Do_01
94
Do_02
94
Do_03
94
Do_Com
94
System Startup and Sample Programs
95
Startup Procedure for a Model System
96
Flowchart for Model System Startup
96
System Configuration Model and Necessary Devices
97
Installing the MP2100
99
Installing the Drivers
100
Verifying Driver Installation
102
Connecting and Wiring the System
104
Initializing Servopacks
105
Setting and Saving Communication Process (Communication Manager)
106
Executing the MP2100 Self-Configuration
110
Starting Sample Program - MPE720 Ver 6
111
Copying and Transferring Sample Program Files
112
Setting Motion Fixed Parameters and Adjusting the Settings for Servo Control
116
Saving and Transferring Data
119
Starting Sample Program - MPE720 Ver 5
121
Starting MPE720 Ver 5. and Creating Folders
122
Reading Sample Programs and Setting and Saving Parameters
126
Other Operations
140
Checking Sample Program Operation
142
Opening the Tuning Panel Window
142
Operation Check 1: Manual Operation
144
Operation Check 2: Position Control
153
Operation Check 3: Phase Control - Electronic Shaft
158
Operation Check 4: Phase Control - Electronic Cam
162
System Startup Using Self-Configuration
168
Starting the System for the First Time
168
System Startup When Adding Electronic Devices
171
System Startup When Replacing Electronic Devices
173
MP2100M Startup
175
Communication Process Settings
175
Controller Configuration Settings
176
Module Configuration Definition Settings
177
Outline of Motion Control Systems
179
Startup Sequence and Basic Operation
180
MP2100 Mode Switch Settings
180
MP2100M Mode Switch Settings
182
Startup Sequence
183
Startup Sequence Operation Details
184
Indicator Patterns
185
User Programs
187
Drawings (Dwgs)
187
Execution Control of Drawings
187
Motion Program
190
Motion Programs and MSEE and S Registers
193
Example of Ladder Programs for Motion Program Control
198
Functions
200
Registers
201
Types of Registers
201
Data Types and Register Specifications
204
Using I and J Subscripts
205
Register Specification Methods
207
Self-Configuration
208
Details of Self-Configuration
209
Procedure for Self-Configuration Using Mode Switch
210
Procedure for Self-Configuration Using MPE720
212
Definition Data Updated by Self-Configuration
216
Precautions When Using the MP2100/MP2100M
218
Precautions When Setting or Changing User Definition Files
218
Precautions When Setting or Changing Module Configuration Definition Files
219
Precautions When Setting or Changing the Scan Time
220
Motion API
222
Overview of the Motion API
222
Motion API Software
223
Installed Files List
223
Installing MP2100/MP2100M
224
Maintenance, Inspection, and Troubleshooting
227
Inspection Items
228
Daily Inspections
228
Regular Inspections
229
Replacing the Battery
230
Installing the Battery
230
Battery Life
230
Battery Replacement
231
Troubleshooting
232
Basic Flow of Troubleshooting
232
Error Check Flowchart
233
LED Indicators
234
Troubleshooting System Errors
236
Outline of System Registers
236
Accessing System Registers
237
Troubleshooting When S1 Indicator Is Lit in Red
239
Troubleshooting When S2 Indicator Is Lit in Red
240
System Registers and Error Statuses
241
Motion Program Alarms
252
Motion Program Alarm Configuration
252
Motion Program Alarm Code List
252
List of Causes for Command Error Occurrence
254
Troubleshooting Motion Errors
258
Overview of Motion Errors
258
Motion Error Details and Corrections
259
Servo Driver Status and Servo Driver Error Codes
264
Appendix A
273
System Service Registers
274
Shared by All Drawings
274
DWG.H Only
274
DWG.L Only
275
Scan Execution Status and Calendar
276
Program Software Numbers and Remaining Program Memory
276
Capacity
276
Appendix C
289
Initializing the Absolute Encoder
290
Σ-V Series/Σ-III Series Servopacks
290
Σ-II Series Servopacks
291
Σ-I Series Servopacks
293
Appendix D
295
Motion Parameter Lists
296
Fixed Parameter List
296
Setting Parameter List
298
Monitoring Parameter List
304
Appendix F
315
Overview of the Function
316
What Is the MP2100M Slave CPU Synchronization Function
316
Execution Conditions and Settings
317
Compatible Versions
317
Slave CPU Synchronization Function Execution Conditions
318
Setting the MP2100M Slave CPU Synchronization Function
319
Procedure for Executing the MP2100M Slave CPU Synchronization Function
322
Operation
325
Judging the MP2100M Slave CPU Synchronous Status
330
Calculating MP2100M Slave CPU Synchronization Delay Time
331
How to Use the Scan Counter
332
Judging Input Errors
333
Managing Restarting of MP2100M Slave CPU Synchronization
340
Precautions
344
Precautions on Use
344
Effects of Errors on Slave CPU Synchronization Operation
346
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