Teledyne T300 Carbon Monoxide Analyzer Manuals

Important Safety Information

5

Warranty

7

Terms and Conditions

7

About this Manual

9

Revision History

11

Table of Contents

13

Figure 5-12: T300/T300M - Internal Pneumatics with O

22

General Information

25

Introduction

27

T300 Family Overview

27

Specifications and Approvals

29

Specifications

29

Table 2-1: T300/T300M Basic Unit Specifications

29

EPA Equivalency Designation

30

CE Mark Compliance

30

Emissions Compliance

30

Safety Compliance

30

Getting Started

31

Front Panel

31

Figure 3-1: Front Panel Layout

31

Figure 3-2: Display Screen and Touch Control

32

Table 3-1: Display Screen and Touch Control Description

32

Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts

33

Rear Panel

34

Figure 3-4: Rear Panel Layout

34

Table 3-2: Rear Panel Description

35

T300/T300M Analyzer Layout

36

Figure 3-5: Internal Layout - T300

36

Figure 3-6: Internal Layout - T300M with Second Gas Sensor Option (CO Sensor Shown)

37

Optical Bench Layout

38

Figure 3-8: T300/T300M Internal Gas Flow (Basic Configuration)

38

Unpacking the T300/T300M Analyzer

39

Ventilation Clearance

40

Electrical Connections

40

Power Connection

40

Table 3-3: Ventilation Clearance

40

Analog Inputs (Option 64) Connections

41

Figure 3-9: Analog in Connector

41

Table 3-4: Analog Input Pin Assignments

41

Analog Output Connections

42

Table 3-5: Analog Output Pin-Outs

42

Analog Output Voltage Signal

42

Connecting the Status Outputs

42

Figure 3-10: Analog Output Connector

42

Figure 3-11: Status Output Connector

43

Table 3-6: Status Output Signals

43

Connecting the Control Inputs

44

Figure 3-12: Control Input Connector

44

Table 3-7: Control Input Signals

44

Communication Connections

45

Connecting to a LAN or the Internet

45

Connecting to a Personal Computer (Optional USB)

45

Connecting to a Multidrop Network

45

Pneumatic Connections

46

Calibration Gases

46

Zero Air

46

Span Gas

46

Pneumatic Connections to T300/T300M Basic Configuration

47

Table 3-8: NIST-Srm's Available for Traceability of CO Calibration Gases

47

Figure 3-13: Pneumatic Connections-Basic Configuration-Using Bottled Span Gas

48

Figure 3-14: Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator

48

Sample Gas Source

49

Calibration Gas Sources

49

Input Gas Venting

49

Exhaust Outlet

49

Initial Operation

50

Startup

50

Warm up

50

Table 3-9: Front Panel Display During System Warm-Up

50

Warning Messages

51

Table 3-10: Possible Warning Messages at Start-Up

51

Functional Check

52

Initial Calibration of the T300/T300M

53

Interferents for CO Measurements

54

Initial Calibration Procedure for T300/T300M Analyzers Without Options

54

Verifying the T300/T300M Reporting Range Settings

54

Dilution Ratio Set up

56

Set CO Span Gas Concentration

56

Zero/Span Calibration

57

O 2 Sensor Calibration Procedure

59

CO Sensor Calibration Procedure

59

Frequently Asked Questions

61

Faq's

61

Glossary

62

Optional Hardware and Software

67

Optional Pumps (OPT 10 to OPT 13)

67

Rack Mount Kits (OPT 20 to OPT 23)

67

Carrying Strap/Handle (OPT 29)

68

Current Loop Analog Outputs (Option 41)

68

Converting Current Loop Analog Outputs to Standard Voltage Outputs

69

Figure 5-1: Current Loop Option Installed on Motherboard

69

Expendable Kits (Options 42A)

70

Calibration Valves Options

70

General Information Related to All Valve Options

70

Gas Flow Rate

70

Valve Control

70

Ambient Zero/Ambient Span Valve (Option 50A)

70

Internal Pneumatics (OPT 50A)

71

Figure 5-2: Internal Pneumatic Flow OPT 50A - Zero/Span Valves

71

Table 5-1: Zero/Span Valve Operating States for Option 50A

71

Pneumatic Set up (OPT 50A)

72

Input Gas Venting

72

Figure 5-3: Pneumatic Connections - Option 50A: Zero/Span Calibration Valves

72

Exhaust Outlet

73

Ambient Zero/Pressurized Span (Option 50B)

73

Internal Pneumatics (OPT 50B)

73

Figure 5-4: Internal Pneumatic Flow OPT 50B - Zero/Span/Shutoff Valves

73

Pneumatic Set up (OPT 50B)

74

Figure 5-5: Pneumatic Connections - Option 50B: Ambient Zero/Pressurized Span Calibration Valves

74

Table 5-2: Zero/Span Valve Operating States for Option 50B

74

Zero Scrubber/Ambient Span (Option 50H)

75

Internal Pneumatics (OPT 50H)

75

Figure 5-6: Internal Pneumatic Flow OPT 50H - Zero Scrubber/Ambient Span

75

Pneumatic Set up (OPT 50H)

76

Figure 5-7: Pneumatic Connections - Option 50H: Zero/Span Calibration Valves

76

Table 5-3: Zero/Span Valve Operating States for Option 50H

76

Zero Scrubber/Pressurized Span (Option 50E)

77

Internal Pneumatics (OPT 50E)

77

Figure 5-8: Internal Pneumatic Flow OPT 50E - Zero Scrubber/Pressurized Span

77

Pneumatic Set up (OPT 50E)

78

Figure 5-9: Pneumatic Connections - Option 50E: Zero Scrubber/Pressurized Span Calibration Valves

78

Table 5-4: Zero/Span Valve Operating States for Option 51E

78

Communication Options

79

Serial Communications Cables (Opt 60A, 60B, 60C, & 60D)

79

Multidrop (Option 62)

79

Second Gas Sensors

79

Oxygen Sensor (Option 65AA)

79

Theory of Operation - Paramagnetic Measurement of O

79

Figure 5-10 T300/T300M Modem Cable Options

79

Operation Within the T300/T300M Analyzer

80

Figure 5-11: Oxygen Sensor - Principle of Operation

80

Pneumatic Operation of the O Sensor

81

Carbon Dioxide Sensor (Option 67)

81

CO Sensor Ranges and Specifications

83

Analyzer Model(S)

83

Theory of Operation

83

NDIR Measurement of CO

83

Operation Within the T300/T300M Analyzer

84

Pneumatic Operation of the CO

84

Sensor

84

Figure 5-13: CO 2 Sensor Theory of Operation

84

Sensor

85

Figure 5-14: T300/T300M - Internal Pneumatics with CO

85

Electronic Operation of the CO

85

Figure 5-15: CO 2 Sensor Option PCA Layout and Electronic Connections

85

Concentration Alarm Relay (Option 61)

86

Figure 5-16: Concentration Alarm Relay

86

Special Features

87

Dilution Ratio Option

87

Maintenance Mode Switch

87

Second Language Switch

87

Basic Operation

91

Overview of Operating Modes

91

Figure 6-1: Front Panel Display

91

Sample Mode

92

Table 6-1: Analyzer Operating Modes

92

Test Functions

93

Figure 6-2: Viewing T300/T300M Test Functions

93

Table 6-2: Test Functions Defined

94

Warning Messages

95

Table 6-3: List of Warning Messages

95

Calibration Mode

96

Figure 6-3: Viewing and Clearing T300/T300M WARNING Messages

96

Setup MODE

97

Table 6-4: Primary Setup Mode Features and Functions

97

Table 6-5: Secondary Setup Mode Features and Functions

97

SETUP  CFG: Configuration Information

98

SETUP  ACAL: Automatic Calibration

98

SETUP  PASS: Password Feature

99

Table 6-6: Password Levels

99

SETUP  CLK: Setting the T300/T300M Analyzer's Internal Clock

101

Setting the Internal Clock's Time and Day

101

Adjusting the Internal Clock's Speed

102

SETUP  RNGE: Analog Output Reporting Range Configuration

103

Physical Range Versus Analog Output Reporting Ranges

103

Table 6-7: T300 Family Physical Range by Model

103

Analog Output Ranges for CO Concentration

104

Figure 6-4: Analog Output Connector Pin out

104

Reporting Range Modes

105

RNGE  MODE  SNGL: Configuring the T300/T300M Analyzer for SINGLE Range Mode

106

RNGE  MODE  DUAL: Configuring the T300/T300M Analyzer for DUAL Range Mode

107

RNGE  MODE  AUTO: Configuring the T300/T300M Analyzer for AUTO Range Mode

109

SETUP  RNGE  UNIT: Setting the Reporting Range Units of Measure

110

SETUP RNGE  DIL: Using the Optional Dilution Ratio Feature

111

Advanced Features

113

SETUP  DAS: Using the Data Acquisition System (DAS)

113

DAS Status

113

Table 7-1: Front Panel LED Status Indicators for das

113

Led State

113

DAS Structure

114

DAS Data Channels

114

Table 7-2: das Data Channel Properties

114

Default das Channels

115

List of Channels

116

List of Parameters

116

Figure 7-1: Default das Channel Setup

116

SETUP DAS VIEW: Viewing das Channels and Individual Records

117

SETUP DAS EDIT: Accessing the das Edit Mode

118

Editing das Data Channel Names

119

Editing das Triggering Events

120

Editing das Parameters

121

Table 7-3: das Data Parameter Functions

121

Editing Sample Period and Report Period

123

Report Periods in Progress When Instrument Is Powered off

124

Editing the Number of Records

125

Report Function

126

Enabling/Disabling the HOLDOFF Feature

127

The Compact Report Feature

128

The Starting Date Feature

128

Disabling/Enabling Data Channels

128

Remote das Configuration

129

DAS Configuration Using APICOM

129

Figure 7-2: APICOM User Interface for Configuring the das

129

DAS Configuration Using Terminal Emulation Programs

130

Figure 7-3: das Configuration through a Terminal Emulation Program

130

DAS Configuration Limits

131

SETUP  more  VARS: Internal Variables (VARS)

131

Table 7-4: Variable Names (VARS)

131

Advanced Features

132

SETUP  more  DIAG: Using the Diagnostics Functions

133

Table 7-5: Diagnostic Mode (DIAG) Functions

133

Accessing the Diagnostic Features

134

Using the T300/T300M Analyzer's Analog Outputs

135

Accessing the Analog Output Signal Configuration Submenu

135

Table 7-6: DIAG - Analog I/O Functions

135

Figure 7-4: Accessing the Analog I/O Configuration Submenus

136

Analog Output Voltage / Current Range Selection

137

Table 7-7: Analog Output Voltage Range Min/Max

137

Calibration of the Analog Outputs

139

Enabling or Disabling the Autocal for an Individual Analog Output

139

Automatic Calibration of the Analog Outputs

140

Individual Calibration of the Analog Outputs

142

Manual Calibration of the Analog Outputs Configured for Voltage Ranges

143

Figure 7-5: Setup for Checking / Calibrating DCV Analog Output Signal Levels

143

Table 7-8: Voltage Tolerances for the TEST CHANNEL Calibration

143

Manual Adjustment of Current Loop Output Span and Offset

145

Figure 7-6: Setup for Checking / Calibration Current Output Signal Levels Using an Ammeter

145

Figure 7-7: Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels

147

Table 7-9: Current Loop Output Check

147

Turning an Analog Output Over-Range Feature ON/OFF

148

Adding a Recorder Offset to an Analog Output

149

Selecting a Test Channel Function for Output A4

150

Table 7-10: Test Channels Functions Available on the T300/T300M's Analog Output

150

Full Scale

150

AIN Calibration

152

Configuring Analog Inputs (Option) Channels

153

Figure 7-8. DIAG - Analog Inputs (Option) Configuration Menu

153

SETUP MORE  ALRM: Using the Gas Concentration Alarms

154

Setting the T300 Concentration Alarm Limits

154

Table 7-11: CO Concentration Alarm Default Settings

154

Remote Operation

155

Setup  More Comm: Using the Analyzer'scommunication Ports

155

DTE and DCE Communication

155

COMM Port Default Settings

155

Figure 8-1: Default Pin Assignments for Back Panel COMM Port Connectors (RS-232 DCE & DTE)

156

Figure 8-2: Default Pin Assignments for CPU COM Port Connector (RS-232)

157

COMM Port Baud Rate

158

COMM Port Communication Modes

159

Table 8-1: COMM Port Communication Modes

159

COMM Port Testing

161

Machine ID

162

Terminal Operating Modes

163

Help Commands in Terminal Mode

163

Table 8-2: Terminal Mode Software Commands

163

Command Syntax

164

Data Types

164

Table 8-3: Teledyne Api's Serial I/O Command Types

164

Status Reporting

165

COMM Port Password Security

166

Remote Access by Modem

167

Multidrop RS-232 Set up

169

Figure 8-3: Multidrop/Lvds PCA Seated on CPU

170

Figure 8-4: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram

171

Configuration of COM2

172

Remote Access Via the Ethernet

172

Configuring the Ethernet Interface Using DHCP

172

Table 8-4: Ethernet Status Indicators

172

Table 8-5: Lan/Internet Default Configuration Properties

173

Manually Configuring the Ethernet (Static IP Address)

175

Changing the Analyzer's HOSTNAME

177

Using the T300/T300M with a Hessen Protocol Network

178

General Overview of Hessen Protocol

178

Hessen COMM Port Configuration

178

Table 8-6: RS-232 Communication Parameters for Hessen Protocol

178

Activating Hessen Protocol

179

Selecting a Hessen Protocol Type

180

Setting the Hessen Protocol Response Mode

181

Table 8-7: Teledyne Api's Hessen Protocol Response Modes

181

Mode Description

181

Hessen Protocol Gas List Entries

182

Gas List Entry Format and Definitions

182

Editing or Adding HESSEN Gas List Entries

183

Deleting HESSEN Gas List Entries

184

Setting Hessen Protocol Status Flags

185

Table 8-8: Default Hessen Status Flag Assignments

185

Instrument ID Code

186

APICOM Remote Control Program

187

Figure 8-5: APICOM Remote Control Program Interface

187

Calibration Procedures

189

Before Calibration

190

Required Equipment, Supplies, and Expendables

190

Calibration Gases

190

Zero Air

190

Span Gas

191

Traceability

191

Data Recording Devices

191

Table 9-1: NIST-Srms Available for Traceability of CO Calibration Gases

191

Manual Calibration Checks and Calibration of the T300/T300M Analyzer in Its Base Configuration

192

Setup for Basic Calibration Checks and Calibration

192

Figure 9-1: Pneumatic Connections - Basic Configuration - Using Bottled Span Gas

192

Figure 9-2: Pneumatic Connections - Basic Configuration - Using Gas Dilution Calibrator

193

Performing a Basic Manual Calibration Check

194

Performing a Basic Manual Calibration

195

Setting the Expected Span Gas Concentration

195

Zero/Span Point Calibration Procedure

196

Manual Calibration with Zero/Span Valves

197

Setup for Calibration Using Valve Options

197

Figure 9-3: Pneumatic Connections - Option 50A: Ambient Zero/Ambient Span Calibration Valves

197

Figure 9-4: Pneumatic Connections - Option 50B: Ambient Zero/Pressurized Span Calibration Valves

197

Figure 9-5: Pneumatic Connections - Option 50H: Zero/Span Calibration Valves

198

Figure 9-6: Pneumatic Connections - Option 50E: Zero/Span Calibration Valves

198

Manual Calibration Checks with Valve Options Installed

199

Manual Calibration Using Valve Options

200

Setting the Expected Span Gas Concentration

200

Zero/Span Point Calibration Procedure

201

Use of Zero/Span Valve with Remote Contact Closure

202

Automatic Zero/Span Cal/Check (Autocal)

202

Table 9-2: AUTOCAL Modes

202

Mode Name

202

Table 9-3: Autocal Attribute Setup Parameters

203

Table 9-4: Example Autocal Sequence

204

SETUP  ACAL: Programming and AUTO CAL Sequence

205

Calibration Procedures

206

Autocal with Auto or Dual Reporting Ranges Modes Selected

208

CO Calibration Quality

209

Table 9-5: Calibration Data Quality Evaluation

209

Calibration of the T300/T300M's Electronic Subsystems

210

Dark Calibration Test

210

Pressure Calibration

211

Flow Calibration

212

Calibration of Optional Sensors

213

O 2 Sensor Calibration Procedure

213

Calibration Setup

213

Sample Gas

213

Set O Span Gas Concentration

214

Activate O

215

Sensor Stability Function

215

O 2 Zero/Span Calibration

216

CO Sensor Calibration Procedure

217

CO Calibration Setup

217

Set CO

218

Span Gas Concentration

218

Activate CO

219

Sensor Stability Function

219

CO Zero/Span Calibration

220

Epa Calibration Protocol

221

Calibration Requirements

221

Calibration of Equipment - General Guidelines

221

Calibration Equipment, Supplies, and Expendables

222

Data Recording Device

222

Spare Parts and Expendable Supplies

222

Table 10-1: Matrix for Calibration Equipment & Supplies

223

Specification

223

Recommended Standards for Establishing Traceability

223

Calibration Frequency

224

Level 1 Calibrations Versus Level 2 Checks

224

Table 10-2: Activity Matrix for Quality Assurance Checks

224

ZERO and SPAN Checks

225

Table 10-3: Definition of Level 1 and Level 2 Zero and Span Checks

225

Zero/Span Check Procedures

226

Precision Check

226

Precisions Calibration

226

Precision Calibration Procedures

227

Auditing Procedure

227

Calibration Audit

227

Data Reduction Audit

227

System Audit/Validation

228

Dynamic Multipoint Calibration Procedure

228

Linearity Test

228

References

230

Technical Information

231

Theory of Operation

233

Measurement Method

233

Beer's Law

233

Measurement Fundamentals

234

Gas Filter Correlation

234

Table 11-1: Absorption Path Lengths for T300 and T300M

234

The GFC Wheel

235

The Measure Reference Ratio

236

Summary Interference Rejection

237

Pneumatic Operation

238

Flow Rate Control

239

Critical Flow Orifice

239

Particulate Filter

240

Pneumatic Sensors

240

Sample Pressure Sensor

240

Sample Flow Sensor

240

Electronic Operation

241

Overview

241

Cpu

243

Disk-On-Module (DOM)

243

Flash Chip

243

Optical Bench & GFC Wheel

244

Temperature Control

244

IR Source

244

GFC Wheel

244

IR Photo-Detector

246

Synchronous Demodulator (Sync/Demod) Assembly

246

Overview

246

Signal Synchronization and Demodulation

247

Table 11-2: Sync DEMOD Sample and Hold Circuits

247

Sync/Demod Status Leds

248

Photo-Detector Temperature Control

248

Dark Calibration Switch

248

Table 11-3: Sync/Demod Status LED Activity

248

Electric Test Switch

249

Relay Board

249

Heater Control

249

GFC Wheel Motor Control

249

Zero/Span Valve Options

249

IR Source

249

Status Leds

250

I 2 C Watch Dog Circuitry

250

Motherboard

251

A to D Conversion

251

Sensor Inputs

251

Thermistor Interface

251

Analog Outputs

252

Internal Digital I/O

252

External Digital I/O

252

I 2 C Data Bus

253

Power Supply/ Circuit Breaker

253

Front Panel Touchscreen/Display Interface

255

LVDS Transmitter Board

255

Front Panel Touchscreen/Display Interface PCA

255

Software Operation

256

Adaptive Filter

256

Calibration - Slope and Offset

257

Measurement Algorithm

257

Temperature and Pressure Compensation

257

Internal Data Acquisition System (DAS)

257

Maintenance Schedule & Procedures

259

Maintenance Schedule

259

Teledyne T300 Carbon Monoxide Analyzer Manuals

Teledyne T300 Operation Manual (426 pages)

Table of Contents

Part I General Information

1 Introduction, Features and Options

2 Specifications and Approvals

3 Getting Started

Part II Operating Instructions

4 Overview of Operating Modes

5 Setup Menu

6 Communications Setup and Operation

7 Data Acquisition System (Das) and Apicom

8 Remote Operation

9 Calibration Procedures

10 Epa Calibration Protocol

Part III Technical Information

11 Maintenance Schedule & Procedures

12 Troubleshooting and Service

Teledyne T300 Operation Manual (401 pages)

Table of Contents

Teledyne T300 Training Manual (96 pages)

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