Sign In
Upload
Manuals
Brands
Teledyne Manuals
Measuring Instruments
T300
Teledyne T300 Manuals
Manuals and User Guides for Teledyne T300. We have
1
Teledyne T300 manual available for free PDF download: Operation Manual
Teledyne T300 Operation Manual (426 pages)
Carbon Monoxide Analyzer
Brand:
Teledyne
| Category:
Measuring Instruments
| Size: 7.95 MB
Table of Contents
Operation
5
And Service
7
Operation
9
Operation
10
Corrected Safety Compliance (Was: IEC 61010-1:90 + A1:92
11
Table of Contents
13
Part I General Information
25
1 Introduction, Features and Options
27
T300 Family Overview
27
Features
28
T300/T300M Documentation
28
Options
29
Table 1-1: Analyzer Options
29
Operation
30
2 Specifications and Approvals
33
Specifications
33
Table 2-1: T300/T300M Basic Unit Specifications
33
Table 2-2: O 2 Sensor Option Specifications
34
Table 2-3: CO 2 Sensor Option Specifications
34
Operation
34
EPA Equivalency Designation
35
Approvals and Certifications
36
Safety
36
Emc
36
Other Type Certifications
36
3 Getting Started
37
Unpacking the T300/T300M Analyzer
37
Ventilation Clearance
38
Table 3-1: Ventilation Clearance
38
Instrument Layout
39
Front Panel
39
Figure 3-1: Front Panel Layout
39
Figure 3-2: Display Screen and Touch Control
40
Table 3-2: Display Screen and Touch Control Description
41
Figure 3-3: Display/Touch Control Screen Mapped to Menu Charts
42
Operation
42
Rear Panel
43
Figure 3-4: Rear Panel Layout
43
Table 3-3: Rear Panel Description
44
T300/T300M Analyzer Layout
45
Figure 3-5: Internal Layout - T300
45
Figure 3-6: Internal Layout - T300M
46
Figure 3-7: Optical Bench Layout (Shorter Bench, T300M, Shown)
47
Connections and Setup
48
Electrical Connections
48
Connecting Power
48
Connecting Analog Inputs (Option)
49
Connecting Analog Outputs
49
Figure 3-8: Analog in Connector
49
Table 3-4: Analog Input Pin Assignments
49
Current Loop Analog Outputs (Option 41) Setup
50
Figure 3-9: Analog Output Connector
50
Table 3-5: Analog Output Pin-Outs
50
Figure 3-10: Current Loop Option Installed on Motherboard
51
Operation
51
Connecting the Status Outputs
52
Figure 3-11: Status Output Connector
52
Connecting the Control Inputs
53
Table 3-6: Status Output Signals
53
Figure 3-12: Control Input Connector
54
Table 3-7: Control Input Signals
54
Connecting the Concentration Alarm Relay (Option 61)
55
Figure 3-13: Concentration Alarm Relay
55
Connecting the Communication Interfaces
56
Section 6
57
Figure 3-14: Rear Panel Connector Pin-Outs for RS-232 Mode
58
Figure 3-15: Default Pin Assignments for CPU COM Port Connector (RS-232)
59
Operation
60
Figure 3-16: Jumper and Cables for Multidrop Mode
61
Figure 3-17: RS-232-Multidrop PCA Host/Analyzer Interconnect Diagram
62
Pneumatic Connections
63
Figure 3-18: Pneumatic Connections-Basic Configuration-Using Bottled Span Gas
65
Figure 3-19: Pneumatic Connections-Basic Configuration-Using Gas Dilution Calibrator
65
Pneumatic Connections for Basic Configuration
65
Operation
66
Figure 3-20: T300/T300M Internal Gas Flow (Basic Configuration)
67
Pneumatic Connections for Ambient Zero/Ambient Span Valve Option
67
Pneumatic Layout for Basic Configuration
67
Figure 3-21: Pneumatic Connections - Option 50A: Zero/Span Calibration Valves
68
Figure 3-22: Internal Pneumatic Flow OPT 50A - Zero/Span Valves
69
Pneumatic Connections for Ambient Zero/Pressurized Span
69
Pneumatic Layout for Ambient Zero/Ambient Span Valve Option
69
Table 3-8: Zero/Span Valve Operating States for Option 50A
69
Figure 3-23: Pneumatic Connections - Option 50B: Ambient Zero/Pressurized Span Calibration Valves
70
Figure 3-24: Internal Pneumatic Flow OPT 50B - Zero/Span/Shutoff Valves
71
Pneumatic Layout for Ambient Zero/Pressurized Span Option
71
Table 3-9: Zero/Span Valve Operating States for Option 50B
71
Figure 3-25: Pneumatic Connections - Zero Scrubber/Pressurized Span Calibration Valves (Opt 50E)
72
Pneumatic Connections for Zero Scrubber/Pressurized Span Option
72
Figure 3-26: Internal Pneumatic Flow OPT 50E - Zero Scrubber/Pressurized Span
73
Pneumatic Layout for Zero Scrubber/Pressurized Span Option
73
Table 3-10: Zero/Span Valve Operating States for Option 51E
73
Figure 3-27: Pneumatic Connections - Option 50H: Zero/Span Calibration Valves
74
Pneumatic Connections for Zero Scrubber/Ambient Span Option
74
Calibration Gases
76
Figure 3-28: Internal Pneumatic Flow OPT 50H - Zero Scrubber/Ambient Span
76
Pneumatic Layout for Zero Scrubber/ Ambient Span Option
76
Table 3-11: Zero/Span Valve Operating States for Option 50H
76
Table 3-12: NIST-Srm's Available for Traceability of CO Calibration Gases
77
Startup, Functional Checks, and Initial Calibration
78
Startup
78
Warning Messages
78
Table 3-13: Possible Warning Messages at Start-Up
79
Functional Checks
80
Table 3-14: Possible Startup Warning Messages - T300 Analyzers with Options
80
Initial Calibration
81
Initial Calibration Procedure
82
Interferents for CO Measurements
82
Figure 3-29: Zero/Span Calibration Procedure
86
CO2 Sensor Calibration Procedure
87
O2 Sensor Calibration Procedure
87
Part II Operating Instructions
89
4 Overview of Operating Modes
91
Figure 4-1: Front Panel Display
91
Sample Mode
92
Table 4-1: Analyzer Operating Modes
92
Test Functions
92
Figure 4-2: Viewing T300/T300M Test Functions
93
Table 4-2: Test Functions Defined
94
Table 4-3: List of Warning Messages
95
Warning Messages
95
Calibration Mode
96
Figure 4-3: Viewing and Clearing T300/T300M WARNING Messages
96
Setup MODE
97
Password Security
97
Primary Setup Menu
97
Table 4-4: Primary Setup Mode Features and Functions
97
The Areas Accessible under the Setup Mode Are Shown in Table 4-4 and Secondary Setup Menu (SETUP>MORE)
97
Secondary Setup Menu (SETUP>MORE)
98
Table 4-5: Secondary Setup Mode (SETUP>MORE) Features and Functions
98
5 Setup Menu
99
SETUP à CFG: Configuration Information
99
SETUP à ACAL: Automatic Calibration
100
SETUP Àdas: Internal Data Acquisition System
100
SETUP à RNGE: Analog Output Reporting Range Configuration
100
Analog Output Ranges for CO Concentration
100
Figure 5-1: Analog Output Connector Pin out
101
Physical Range Vs Analog Output Reporting Ranges
102
Reporting Range Modes: Single, Dual, Auto Ranges
102
Table 5-1: T300 Family Physical Range by Model
102
SINGLE Range Mode (SNGL)
104
DUAL Range Mode (DUAL)
105
AUTO Range Mode (AUTO)
107
Range Units
109
Dilution Ratio (Option)
110
SETUP à PASS: Password Protection
111
Table 5-2: Password Levels
111
SETUP à CLK: Setting the Internal Time-Of-Day Clock and Adjusting Speed
113
Setting the Internal Clock's Time and Day
113
Adjusting the Internal Clock's Speed
113
SETUP Àcomm: Communications Ports
115
ID (Machine Identification)
115
INET (Ethernet)
115
COM1 and COM2 (Mode, Baud Rate and Test Port)
115
Figure 5-2: COMM- Machine ID
115
SETUP Àvars: Variables Setup and Definition
116
Table 5-3: Variable Names (VARS)
116
SETUP Àdiag: Diagnostics Functions
118
Table 5-4: Diagnostic Mode (DIAG) Functions
118
Signal I/O
120
Analog Output
121
Analog I/O Configuration
122
Table 5-5: DIAG - Analog I/O Functions
122
Figure 5-3: Accessing the Analog I/O Configuration Submenus
123
Analog Output Voltage / Current Range Selection
124
Table 5-6: Analog Output Voltage Ranges
124
Analog Output Calibration
126
Enabling or Disabling the Autocal for an Individual Analog Output
126
Automatic Calibration of the Analog Outputs
128
Individual Calibration of the Analog Outputs
129
Figure 5-4: Setup for Checking / Calibrating DCV Analog Output Signal Levels
130
Manual Calibration of the Analog Outputs Configured for Voltage Ranges
130
Table 5-7: Voltage Tolerances for the TEST CHANNEL Calibration
130
Figure 5-5: Setup for Checking / Calibration Current Output Signal Levels Using an Ammeter
132
Manual Adjustment of Current Loop Output Span and Offset
132
Figure 5-6: Alternative Setup Using 250Ω Resistor for Checking Current Output Signal Levels
134
Table 5-8: Current Loop Output Check
134
Turning an Analog Output Over-Range Feature ON/OFF
135
Adding a Recorder Offset to an Analog Output
136
AIN Calibration
137
Analog Inputs (XIN1
138
Figure 5-7. DIAG - Analog Inputs (Option) Configuration Menu
138
Dark Calibration
139
Electrical Test
139
Pressure Calibration
139
Flow Calibration
140
Test Chan Output
140
Selecting a Test Channel Function for Output A4
140
Table 5-9: Test Channels Functions Available on the T300/T300M's Analog Output
140
SETUP Àmore à ALRM (Option): Using the Gas Concentration Alarms
142
Table 5-10: CO Concentration Alarm Default Settings
142
Setting the T300 Concentration Alarm Limits
143
6 Communications Setup and Operation
145
Data Terminal/Communication Equipment (DTE DCE)
145
Communication Modes, Baud Rate and Port Testing
145
Communication Modes
146
Table 6-1: COMM Port Communication Modes
146
Figure 6-1: COM1[2] - Communication Modes Setup
147
Operation
147
COM Port Baud Rate
148
Figure 6-2: COMM Port Baud Rate
148
Com Port Testing
149
147
149
Figure 6-3: COMM - COM1 Test Port
149
Ethernet
150
Table 6-2: Ethernet Status Indicators
150
RS-485 (Option)
150
Configuring Ethernet Communication Manually (Static IP Address)
151
Table 6-3: Lan/Internet Default Configuration Properties
151
Figure 6-4: COMM - LAN / Internet Manual Configuration
152
Configuring Ethernet Communication Using Dynamic Host Configuration Protocol (DHCP)
153
Figure 6-5 : COMM - LAN / Internet Automatic Configuration (DHCP)
153
Changing the Analyzer's HOSTNAME
154
USB Port (Option) for Remote Access
155
Operation
156
Communications Protocols
157
Modbus
157
Hessen
158
Hessen COMM Port Configuration
159
Table 6-4: RS-232 Communication Parameters for Hessen Protocol
159
Operation
160
Activating Hessen Protocol
161
Selecting a Hessen Protocol Type
162
Setting the Hessen Protocol Response Mode
163
Table 6-5: Teledyne Api's Hessen Protocol Response Modes
163
Hessen Protocol Gas List Entries
164
Hessen Protocol Gas ID
164
Editing or Adding HESSEN Gas List Entries
165
Deleting HESSEN Gas List Entries
166
Setting Hessen Protocol Status Flags
167
Table 6-6: Default Hessen Status Flag Assignments
167
Instrument ID
168
7 Data Acquisition System (Das) and Apicom
169
Table 7-1: Front Panel LED Status Indicators for das
169
DAS Structure
170
DAS Data Channels
171
Default das Channels
171
Table 7-2: das Data Channel Properties
171
Operation
172
Figure 7-1: Default das Channel Setup
173
Viewing das Channels and Individual Records
174
Editing das Channels
175
Editing das Data Channel Names
176
Editing das Triggering Events
177
Editing das Parameters
178
Table 7-3: das Data Parameter Functions
178
Sample Period and Report Period
180
Section 6
182
Number of Records
183
Report Function
185
The Compact Report Feature
185
The Starting Date Feature
186
Disabling/Enabling Data Channels
186
HOLDOFF Feature
187
Remote das Configuration
188
DAS Configuration Via APICOM
188
Figure 7-2: APICOM Remote Control Program Interface
188
Figure 7-3: APICOM User Interface for Configuring the das
189
DAS Configuration Using Terminal Emulation Programs
190
Figure 7-4: das Configuration through a Terminal Emulation Program
190
8 Remote Operation
191
Computer Mode
191
Remote Control Via APICOM
191
Interactive Mode
192
Remote Control Via a Terminal Emulation Program
192
Command Syntax
192
Help Commands in Interactive Mode
192
Table 8-1: Interactive Mode Software Commands
192
Data Types
193
Table 8-2: Teledyne Api's Serial I/O Command Types
193
General Message Format
194
Status Reporting
194
Remote Access by Modem
194
Operation
195
Operation
196
Password Security for Serial Remote Communications
197
Operation
198
9 Calibration Procedures
199
Calibration Preparations
199
Required Equipment, Supplies, and Expendables
199
Calibration Gas Standards and Traceability
200
Span Gas
200
Table 9-1: NIST-Srms Available for Traceability of CO Calibration Gases
200
Zero Air
200
Data Recording Devices
201
Manual Calibration
201
Setup for Basic Calibration Checks and Calibration
202
Figure 9-1: Pneumatic Connections - Basic Configuration - Using Bottled Span Gas
202
Figure 9-2: Pneumatic Connections - Basic Configuration - Using Gas Dilution Calibrator
202
Performing a Basic Manual Calibration Check
203
Performing a Basic Manual Calibration
204
Setting the Expected Span Gas Concentration
204
Zero/Span Point Calibration Procedure
206
Manual Calibration with Zero/Span Valves
207
Setup for Calibration Using Valve Options
207
Figure 9-3: Pneumatic Connections - Option 50A: Ambient Zero/Ambient Span Calibration Valves
207
Figure 9-4: Pneumatic Connections - Option 50B: Ambient Zero/Pressurized Span Calibration Valves
208
Figure 9-5: Pneumatic Connections - Option 50H: Zero/Span Calibration Valves
208
Figure 9-6: Pneumatic Connections – Option 50E: Zero/Span Calibration Valves
209
Manual Calibration Checks with Valve Options Installed
210
Manual Calibration Using Valve Options
211
Setting the Expected Span Gas Concentration
211
Zero/Span Point Calibration Procedure
212
Use of Zero/Span Valve with Remote Contact Closure
214
Automatic Zero/Span Cal/Check (Autocal)
214
Table 9-2: AUTOCAL Modes
214
Table 9-3: Autocal Attribute Setup Parameters
215
Table 9-4: Example Autocal Sequence
216
SETUP à ACAL: Programming and AUTO CAL Sequence
217
Autocal with Auto or Dual Reporting Ranges Modes Selected
219
CO Calibration Quality
220
Table 9-5: Calibration Data Quality Evaluation
220
Calibration of the T300/T300M's Electronic Subsystems
221
Dark Calibration Test
221
Pressure Calibration
222
Flow Calibration
224
Calibration of Optional Sensors
225
O 2 Sensor Calibration
225
O2 Pneumatics Connections
225
Set O2 Span Gas Concentration
226
Activate O2 Sensor Stability Function
227
O2 Zero/Span Calibration
228
CO Sensor Calibration Procedure
229
CO2 Pneumatics Connections
229
Set CO2 Span Gas Concentration
230
Activate CO2 Sensor Stability Function
231
CO2 Zero/Span Calibration
232
10 Epa Calibration Protocol
233
Calibration Requirements
233
Calibration of Equipment - General Guidelines
233
Calibration Equipment, Supplies, and Expendables
234
Data Recording Device
234
Spare Parts and Expendable Supplies
234
Recommended Standards for Establishing Traceability
235
Table 10-1: Matrix for Calibration Equipment & Supplies
235
Calibration Frequency
236
Level 1 Calibrations Versus Level 2 Checks
236
Table 10-2: Activity Matrix for Quality Assurance Checks
236
ZERO and SPAN Checks
237
Table 10-3: Definition of Level 1 and Level 2 Zero and Span Checks
237
Precision Check
238
Zero/Span Check Procedures
238
Precisions Calibration
239
Precision Calibration Procedures
239
Auditing Procedure
239
Calibration Audit
239
Data Reduction Audit
240
System Audit/Validation
240
Dynamic Multipoint Calibration Procedure
240
Linearity Test
240
References
242
Part III Technical Information
243
11 Maintenance Schedule & Procedures
247
Maintenance Schedule
247
Table 11-1: T300/T300M Maintenance Schedule
249
Table 11-2: T300/T300M Test Function Record
250
Predicting Failures Using the Test Functions
251
Maintenance Procedures
252
Replacing the Sample Particulate Filter
252
Rebuilding the Sample Pump
253
Performing Leak Checks
253
Pressure Leak Check
253
Vacuum Leak Check and Pump Check
253
Performing a Sample Flow Check
254
Cleaning the Optical Bench
254
Cleaning Exterior Surfaces of the T300/T300M
254
12 Troubleshooting and Service
255
General Troubleshooting
255
Fault Diagnosis with WARNING Messages
256
And Service
257
Figure 12-1: Viewing and Clearing Warning Messages
258
Table 12-1: Warning Messages - Indicated Failures
259
Fault Diagnosis with TEST Functions
260
Table 12-2: Test Functions - Indicated Failures
261
And Service
262
The Diagnostic Signal I/O Function
263
Figure 12-2: Example of Signal I/O Function
264
Status Leds
265
Motherboard Status Indicator (Watchdog)
265
Sync Demodulator Status Leds
266
Relay Board Status Leds
267
Table 12-5: Relay Board Status LED Failure Indications
268
Gas Flow Problems
269
T300/T300M Internal Gas Flow Diagrams
270
Figure 12-9: Internal Pneumatic Flow OPT 50H – Zero/Span Valves with Internal Zero Air Scrubber
271
Figure 12-10: Internal Pneumatic Flow OPT 50E – Zero/Span/Shutoff W/ Internal Zero Air Scrubber
272
Typical Sample Gas Flow Problems
273
Flow Is Zero
273
High Flow
274
Low Flow
274
Actual Flow Does Not Match Displayed Flow
275
Displayed Flow = "Warnings
275
Sample Pump
275
Calibration Problems
275
Miscalibrated
275
Non-Repeatable Zero and Span
276
Inability to Span - no SPAN Button (CALS)
276
Inability to Zero - no ZERO Button (CALZ)
276
Other Performance Problems
277
Temperature Problems
277
Bench Temperature
277
Box or Sample Temperature
277
GFC Wheel Temperature
278
IR Photo-Detector TEC Temperature
279
Excessive Noise
279
Subsystem Checkout
280
AC Mains Configuration
280
DC Power Supply
281
I 2 C Bus
281
Touchscreen Interface
282
LCD Display Module
282
Relay Board
282
Sensor Assembly
283
Electrical Test
283
Sync/Demodulator Assembly
283
GFC Wheel Drive
284
IR Source
284
Opto Pickup Assembly
284
Pressure/Flow Sensor Assembly
285
Motherboard
286
A/D Functions
286
Test Channel / Analog Outputs Voltage
286
Analog Outputs: Current Loop
287
Control Inputs - Remote Zero, Span
288
Status Outputs
288
Cpu
289
Communications
289
General RS-232 Troubleshooting
289
Troubleshooting Analyzer/Modem or Terminal Operation
290
The Optional CO Sensor
290
Repair Procedures
291
Repairing Sample Flow Control Assembly
291
Removing/Replacing the GFC Wheel
292
Figure 12-16: Removing the Opto-Pickup Assembly
293
Checking and Adjusting the Sync/Demodulator, Circuit Gain (CO MEAS)
294
Checking the Sync/Demodulator Circuit Gain
294
Adjusting the Sync/Demodulator, Circuit Gain
295
Disk-On-Module Replacement
296
Frequently Asked Questions
297
Technical Assistance
298
13 Theory of Operation
299
Measurement Method
299
Beer's Law
299
Measurement Fundamentals
300
Gas Filter Correlation
301
The GFC Wheel
301
The Measure Reference Ratio
302
Operation
303
Figure 13-6: Chopped IR Signal
304
Summary Interference Rejection
305
Flow Rate Control
306
Critical Flow Orifice
307
Particulate Filter
308
Pneumatic Sensors
308
Sample Flow Sensor
308
Sample Pressure Sensor
308
Electronic Operation
308
Operation
309
Operation
310
Cpu
311
Disk-On-Module (DOM)
311
Flash Chip
311
Optical Bench & GFC Wheel
312
GFC Wheel
312
IR Source
312
Temperature Control
312
Figure 13-11: GFC Light Mask
313
IR Photo-Detector
314
Synchronous Demodulator (Sync/Demod) Assembly
314
Signal Synchronization and Demodulation
315
Sync/Demod Status Leds
316
Dark Calibration Switch
317
Electric Test Switch
317
Photo-Detector Temperature Control
317
Relay Board
317
GFC Wheel Motor Control
317
Heater Control
317
IR Source
318
Zero/Span Valve Options
318
I2C Watch Dog Circuitry
319
Status Leds
319
Motherboard
320
A to D Conversion
320
Sensor Inputs
320
Analog Outputs
321
External Digital I/O
321
Internal Digital I/O
321
Thermistor Interface
321
I 2 C Data Bus
322
Power Supply/ Circuit Breaker
322
Figure 13-16: Power Distribution Block Diagram
323
Front Panel Touchscreen/Display Interface
324
Front Panel Touchscreen/Display Interface PCA
324
LVDS Transmitter Board
324
Software Operation
325
Adaptive Filter
325
Calibration - Slope and Offset
326
Measurement Algorithm
326
Temperature and Pressure Compensation
326
Internal Data Acquisition System (DAS)
326
14 A Primer on Electro-Static Discharge
327
How Static Charges Are Created
327
How Electro-Static Charges Cause Damage
328
Common Myths about ESD Damage
329
Basic Principles of Static Control
330
General Rules
330
Basic Anti-ESD Procedures for Analyzer Repair and Maintenance
331
Working at the Instrument Rack
331
Transferring Components from Rack to Bench and Back
332
Working at an Anti-ESD Work Bench
332
Opening Shipments from Teledyne Api's Customer Service
333
Packing Components for Return to Teledyne Api's Customer Service
333
Appendix A-1: Software Menu Trees, Revision L.8
348
Section 6
348
Appendix A-2: Setup Variables for Serial I/O
354
Appendix A-3: Warnings and Test Functions
367
Appendix A-4: Signal I/O Definitions
372
Appendix A-5: das Triggers and Parameters
377
Appendix A-6: Terminal Command Designators
380
Appendix A-7: Modbus Register Map
381
Operation
392
Advertisement
Advertisement
Related Products
Teledyne T300M
Teledyne T320U
Teledyne T360M
Teledyne T3SP Series
Teledyne T3LCR1002
Teledyne T3LCR1100
Teledyne T3MIL50
Teledyne T3MIL50X
Teledyne T3PM1006
Teledyne T3CP50-50
Teledyne Categories
Measuring Instruments
Analytical Instruments
Digital Camera
Test Equipment
Laboratory Equipment
More Teledyne Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL