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Teledyne 300E Training Manual

Teledyne 300E Training Manual

Carbon monoxide analyzer
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TRAINING MANUAL
MODEL 300E / T300
CARBON MONOXIDE ANALYZER
Also including the M300EU and M360E
© TELEDYNE ADVANCED POLLUTION INSTRUMENTATION
(TAPI)
9480 CARROLL PARK DRIVE
SAN DIEGO, CA 92121-5201
TOLL-FREE: 800-324-5190
TEL: 858-657-9800
FAX: 858-657-9816
E-MAIL: sda_techsupport@teledyne.com
WEB SITE: www.teledyne-api.com
044970000 Rev. J
DCN 6465
08 May 2012
Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

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  • Page 1 TRAINING MANUAL MODEL 300E / T300 CARBON MONOXIDE ANALYZER Also including the M300EU and M360E © TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI) 9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 TOLL-FREE: 800-324-5190 TEL: 858-657-9800 FAX: 858-657-9816 E-MAIL: sda_techsupport@teledyne.com WEB SITE: www.teledyne-api.com 044970000 Rev.
  • Page 2 Model 300E Carbon Monoxide Analyzer Training Manual 04497J 2 of 95 05/08/12 (DCN 6465) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 3 Model 300E Carbon Monoxide Analyzer Training Manual TABLE OF CONTENTS PRINCIPLE OF OPERATION PNEUMATICS AND SUB-ASSEMBLIES MENU STRUCTURE CALIBRATION PROCEDURE MAINTENANCE TROUBLESHOOTING & FAULTS SPECIFICATIONS MISCELLANEOUS DRAWINGS OTHER IR PRODUCTS T SERIES ADDENDUM 04497J 3 of 95 05/08/12 (DCN 6465)
  • Page 4 Model 300E Carbon Monoxide Analyzer Training Manual User Notes: 04497J 4 of 95 05/08/12 (DCN 6465) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 5: Principle Of Operation

    Model 300E Carbon Monoxide Analyzer Training Manual 1. PRINCIPLE OF OPERATION 04497J 5 of 95 05/08/12 (DCN 6465) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 6: Measurement Fundamentals

    Measurement Fundamentals In the most basic terms, the Model 300E uses a high energy heated element to generate a beam of broad-band IR light with a known intensity (measured during Instrument calibration). This beam is directed through multi-pass cell filled with sample gas. The sample cell uses mirrors at each end to reflect the IR beam back and forth through the sample gas to generate a 14 meter absorption path.
  • Page 7 Model 300E Carbon Monoxide Analyzer Training Manual 2. PNUEMATICS AND SUB-ASSEMBLIES 04497J 7 of 95 05/08/12 (DCN 6465) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 8 Model 300E Carbon Monoxide Analyzer Training Manual Pneumatic/Flow Diagrams Internal Gas Flow (Basic Configuration) OPT 50B – Zero/Span/Shutoff Valves 04497J 8 of 95 05/08/12 (DCN 6465) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 9 Model 300E Carbon Monoxide Analyzer Training Manual OPT 51B – Zero/Span Valves with Internal Zero Air Scrubber OPT 51C – Zero/Span/Shutoff Valves with Internal Zero Air Scrubber 04497J 9 of 95 05/08/12 (DCN 6465) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 10 Model 300E’s measurement of CO. To accomplish this both the temperature of the Sample Chamber and the GFC Wheel are maintained at constant temperatures above their normal operating ranges.
  • Page 11 Model 300E Carbon Monoxide Analyzer Training Manual KEY: Detection Beam shining through MEASUREMENT side of GFC Wheel Detection Beam shining through REFERENCE side of GFC Wheel IR Detection Ring Segment Sensor Ring M/R Sensor Ring GFC Light Mask M/R Sensor The emitter/detector assembly that produces this signal shines through a portion of the mask that allows light to pass for half of a full revolution of the wheel.
  • Page 12 Model 300E Carbon Monoxide Analyzer Training Manual IR Photo-Detector The IR beam is converted into an electrical signal by a cooled solid-state photo-conductive detector. The detector is composed of a narrow-band optical filter, a piece of lead-salt crystal whose electrical resistance changes with temperature, and a two-stage thermo-electric cooler.
  • Page 13 IR light striking the photo-detector. The output of the detector resembles a square wave. The Model 300E determines the amount of CO in the sample chamber by computing the ratio between the peak of the Measurement pulse (CO MEAS) and the peak of the Reference Pulse (CO REF).
  • Page 14 CO REF and the ratio between them (M/R) to move closer to 1:1 as the concentration of CO in the Sample Chamber increases. Once the Model 300E has computed this ratio, a look-up table is used, with interpolation, to linearize the response of the instrument.
  • Page 15 Model 300E Carbon Monoxide Analyzer Training Manual is Shifted IR shining through both cells is NOTaffected equally by interfering gas in the Sample Chamber 04497J 15 of 95 05/08/12 (DCN 6465) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 16 Model 300E Carbon Monoxide Analyzer Training Manual 04497I 16 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 17: Menu Structure

    Model 300E Carbon Monoxide Analyzer Training Manual 3. MENU STRUCTURE 04497I 17 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 18 Model 300E Carbon Monoxide Analyzer Training Manual MENU TREE-: SAMPLE Mode Commands with Zero/Span Valve Options Installed < TST TST > SETUP CALZ* CALS * RANGE RNGE PASS MORE HIGH STABIL CO MEAS CO REF MR RATIO PRES SAMP FL...
  • Page 19 Model 300E Carbon Monoxide Analyzer Training Manual SETUP RNGE PASS MORE EXIT ACAL PREV NEXT ON OFF TIME DATE PREV NEXT MODE MODEL Serial Number Software Revision Go To Menu Library Revision SEQ 1) Tree 4 AR-BI320, AMX86 MODE SET UNIT...
  • Page 20 Model 300E Carbon Monoxide Analyzer Training Manual SETUP RNGE PASS MORE EXIT COMM HALT EXIT VARS DIAG ENTER ENTER EXIT TO DOS Go To Menu Tree 5 PREV NEXT JUMP EDIT PRINT PREV NEXT ENTER 0 DAS HOLDOFF ANAL ANAL I / O...
  • Page 21 Model 300E Carbon Monoxide Analyzer Training Manual MENU TREE: SETUP Mode – MORE Menu Commands ANALOG I/O CONFIG COMM SET EDIT ID COM1 COM2 CURRENT OUTPUT CHANNELS - ZERO - SPAN VOLTAGE OUPUT CHANNELS - CALIBRATING AIN A/C FREQUENCY MODE...
  • Page 22 Model 300E Carbon Monoxide Analyzer Training Manual User Notes: 04497I 22 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 23: Calibration Procedure

    Model 300E Carbon Monoxide Analyzer Training Manual 4. CALIBRATION PROCEDURE 04497I 23 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 24: Service Note

    Model 300E Carbon Monoxide Analyzer Training Manual Service Note TELEDYNE INSTRUMENTS Advanced Pollution Instrumentation A Teledyne Technologies Company 9480 Carroll park drive, San Diego 92121-2251 Phone (858) 657-9800 Fax: (858) 657-9818 Toll Free 1800 324-5190 E-mail: api-customerservice@teledyne.com http://www.teledyne-api.com 03-020B 2 MAY, 2007 HOW TO PERFORM A MANUAL DAC CALIBRATION ON “E”...

  • Page 25: Current Output

    Model 300E Carbon Monoxide Analyzer Training Manual 10. You should have some DN and UP buttons. And the top line should be say ZERO ADJUST or something similar. 11. The output on the meter should be as close as possible to 0mV ±0.3mV.
  • Page 26 Model 300E Carbon Monoxide Analyzer Training Manual Calibrating the M300E with Gas Pneumatic Connections–Basic Configuration–Using Bottled Span Gas Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator 04497I 26 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 27 Model 300E Carbon Monoxide Analyzer Training Manual STEP ONE: Connect the sources of Zero Air and Span Gas as shown below. Option 50 Source of Source of SAMPLE Gas SAMPLE Gas VENT if input is pressurized Certified CO Gas Sample...
  • Page 28 Model 300E Carbon Monoxide Analyzer Training Manual Set the expected CO Span Gas concentration: SAMPLE RANGE = 50.0 PPM CO = < TST TST > SETUP This sequence causes the M300E to prompt for the expected CO span concentration. M-P CAL RANGE = 50.0 PPM...
  • Page 29 Model 300E Carbon Monoxide Analyzer Training Manual SAMPLE RANGE = 50.0 PPM CO =XX.XX < TST TST > CAL CALZ CALS SETUP WAIT 10 MINUTES Or until the reading stabilizes and the ZERO button Analyzer enters is displayed ZERO CAL Mode ZERO CAL M RANGE = 50.0 PP...
  • Page 30 Model 300E Carbon Monoxide Analyzer Training Manual Zero/Span Calibration on Auto Range or Dual Ranges If the analyzer is being operated in Dual Range mode or Auto Range mode, then the High and Low ranges must be independently calibrated. When the analyzer is in either Dual or Auto Range modes the user must run a separate calibration procedure for each range.

  • Page 31: Dark Calibration

    Model 300E Carbon Monoxide Analyzer Training Manual Dark Calibration The Dark Calibration Test interrupts the signal path between the IR Photo-Detector and the remainder of the Sync/Demod Board circuitry. This allows the instrument to compensate for any voltage levels inherent in the Sync/Demod circuitry that might effect the calculation of CO concentration.

  • Page 32: Pressure Calibration

    Model 300E Carbon Monoxide Analyzer Training Manual Pressure Calibration To calibrate the pressure in the analyzer the first thing you will want to do is disconnect the pump. You can either do this pneumatically or electrically. Also disconnect any tubing connected to the sample inlet or exhaust ports on the back of the analyzer. This will put the analyzer at atmospheric pressure.

  • Page 33: Linearity Adjustment

    Model 300E Carbon Monoxide Analyzer Training Manual Linearity Adjustment On occasion the CO analyzer may need to be adjusted at a mid-point span, or a linearity adjustment. This procedure should only be performed if your mid-point/linearity point is out of spec.
  • Page 34 Model 300E Carbon Monoxide Analyzer Training Manual User Notes: 04497I 34 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 35: Maintenance

    Model 300E Carbon Monoxide Analyzer Training Manual 5. Maintenance 04497I 35 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 36 Model 300E Carbon Monoxide Analyzer Training Manual NOTE: The following table shows a typical maintenance schedule for the analyzer. Please note that in certain environments (i.e. dusty, very high ambient pollutant levels) some maintenance procedures may need to be performed more often than shown...

  • Page 37: Repairing Sample Flow Control Assembly

    Model 300E Carbon Monoxide Analyzer Training Manual Repairing Sample Flow Control Assembly The Critical Flow Orifice is housed in the Flow Control Assembly (T-API part number: 001760400) located on the inlet fitting of the pump. A sintered filter protects the jewel...

  • Page 38: Troubleshooting & Faults

    Model 300E Carbon Monoxide Analyzer Training Manual 6. TROUBLESHOOTING & FAULTS 04497I 38 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 39: General Troubleshooting Hints

    Model 300E Carbon Monoxide Analyzer Training Manual General Troubleshooting Hints The analyzer has been designed so that problems can be rapidly detected, evaluated and repaired. During operation, the analyzer continuously performs self-check diagnostics and provides the ability to monitor the key operating parameters of the instrument without disturbing monitoring operations.
  • Page 40 Customer Service Repair Questionnaire CUSTOMER: ____________________________________ PHONE:_________________________________________ CONTACT NAME: _______________________________ FAX NO. __________________________________________ SITE ADDRESS: __________________________________________________________________________________ MODEL 300E SERIAL NO.: ___________________ FIRMWARE REVISION: ______________________________________ ARE THERE ANY FAILURE MESSAGES? __________________________________________________ _____________________________________________________________________________________ PLEASE COMPLETE THE FOLLOWING TABLE: (NOTE: DEPENDING ON OPTIONS INSTALLED, NOT...
  • Page 41 4. IF POSSIBLE, PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM. CIRCLE PERTINENT DATA. THANK YOU FOR PROVIDING THIS INFORMATION. YOUR ASSISTANCE ENABLE TELEDYNE API TO RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING. 04497I...

  • Page 42: Fault Diagnosis With Test Functions

    Model 300E Carbon Monoxide Analyzer Training Manual Fault Diagnosis with TEST Functions Besides being useful as predictive diagnostic tools, the Test Functions viewable from the Front Panel can be used to isolate and identify many operational problems when combined with a thorough understanding of the analyzers Principle of Operation.
  • Page 43 Model 300E Carbon Monoxide Analyzer Training Manual Test Functions - Indicated Failures Test Functions Indicated Failure(s) (As Displayed) Time of Day clock is too fast or slow  To adjust change the Clock_ADJ in the VARS menu. TIME  Battery in clock chip on CPU board may be dead.
  • Page 44 Model 300E Carbon Monoxide Analyzer Training Manual Test Functions Indicated Failure(s) (As Displayed) detector housing - An electronic failure of the IR Photo-Detector’s built-in cooling circuitry, or; - A temperature problem inside the analyzer chassis. In this case other temperature warnings would also be active such as BENCH TEMP WARNING or BOX TEMP WARNING.
  • Page 45 Model 300E Carbon Monoxide Analyzer Training Manual Temperature There are three possible failures that could cause the Bench temperature to be incorrect. 1. The heater mounted to the bottom of the Absorption bench is electrically shorted or open. Check the resistance of the two heater elements by...

  • Page 46: Excessive Noise

    Model 300E Carbon Monoxide Analyzer Training Manual Excessive Noise Noise is continuously monitored in the TEST functions as the STABIL reading and only becomes meaningful after sampling a constant gas concentration for at least 10 minutes. Compare the current STABIL reading with that recorded at the time of manufacture (included in the M300E Final Test and Validation Data sheet-p/n 04271 shipped with the unit from T-API).
  • Page 47 Model 300E Carbon Monoxide Analyzer Training Manual M300E Troubleshooting Tree Troubleshooting Trees No Power No front panel or locking up Display Unstable Reading at Zero, Zero noise Unstable Reading at Span, Span noise Unable to Zero (No Zero Button) Unable to Span (No Span button or no response to Span gas)
  • Page 48 Model 300E Carbon Monoxide Analyzer Training Manual NO POWER Incorrect voltage or Frequency Verify that the correct voltage an powering the analyzer frequency are going to the analyzer Unit must be plugged into a 3 wire Unit plugged into a good socket...
  • Page 49 Model 300E Carbon Monoxide Analyzer Training Manual UNSTABLE READING AT ZERO, ZERO NOISE Perform a Leak check on the analyzer. Cap Leak in the analyzer sample inlet and make sure the pressure drops <10” and the flow drops to <10cc/min...
  • Page 50 Model 300E Carbon Monoxide Analyzer Training Manual UNSTABLE READING AT SPAN, SPAN NOISE Perform a Leak check on the analyzer. Cap Leak in the analyzer sample inlet and make sure the pressure drops <10” and the flow drops to <10cc/min...
  • Page 51 Model 300E Carbon Monoxide Analyzer Training Manual UNABLE TO ZERO (NO ZERO BUTTON) Perform a Leak check on the analyzer. Cap Leak in the analyzer sample inlet and make sure the pressure drops <10” and the flow drops to <10cc/min...
  • Page 52 Model 300E Carbon Monoxide Analyzer Training Manual UNABLE TO SPAN (NO SPAN BUTTON OR NO RESPONSE TO SPAN) Perform a Leak check on the analyzer. Cap Leak in the analyzer sample inlet and make sure the pressure drops <10” and the flow drops to <10cc/min...

  • Page 53: Non-Linear Response

    Model 300E Carbon Monoxide Analyzer Training Manual NON-LINEAR RESPONSE Perform a Leak check on the analyzer. Cap Leak in the analyzer sample inlet and make sure the pressure drops <10” and the flow drops to <10cc/min Check zero and span points again. Wait...
  • Page 54 Model 300E Carbon Monoxide Analyzer Training Manual SLOW RESPONSE TO ZERO OR SPAN Perform a Leak check on the analyzer. Cap Leak in the analyzer sample inlet and make sure the pressure drops <10” and the flow drops to <10cc/min Measure the Flow with an external flow meter.
  • Page 55 Model 300E Carbon Monoxide Analyzer Training Manual NO FLOW Front panel particulate Replace front panel particulate filter filter dirty Stainless steel sintered Replace the sintered filter in front of the critical flow orifice filter dirty Pump seized up or not...
  • Page 56 Model 300E Carbon Monoxide Analyzer Training Manual NO ANALOG OR INCORRECT ANALOG OUTPUT Outputs not properly Perform an analog output calibration. Refer to service note 03-020 calibrated Look at the motherboard on the rear panel and Output set for Voltage or J19, J21, and J23.
  • Page 57 Model 300E Carbon Monoxide Analyzer Training Manual MEASURE AND REFERENCE BOTH AROUND 115mV, SYNC WARNING, OR SOURCE WARNING Measure the 12V at the Relay board and the 12V power supply dead going to the source. If they are bad repla...
  • Page 58 Model 300E Carbon Monoxide Analyzer Training Manual ANY TEMPERATURE WARNING Toggle the heater on and off in the Signal I/O menu while measuring the AC voltage going to the heater. This should switch between 0V and Bad Relay line voltage. If the LED is turning on and off on the relay board, but the voltage isn’t changing,...
  • Page 59 Model 300E Carbon Monoxide Analyzer Training Manual User Notes: 04497I Page 59 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 60: Specifications

    Model 300E Carbon Monoxide Analyzer Training Manual 7. SPECIFICATIONS 04497I Page 60 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 61 Model 300E Carbon Monoxide Analyzer Training Manual Model 300E Specifications Ranges M300E: Min: 0-1 ppm; Max: 0-1000 ppm of Full Scale (User selectable) M300EM: Min: 0-5 ppm; Max: 0-5000 ppm of Full Scale (User selectable) Measurement Units M300E: ppb, ppm, µg/m...
  • Page 62 Model 300E Carbon Monoxide Analyzer Training Manual 8. MISCELLANEOUS DRAWINGS 04497I Page 62 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 63 Model 300E Carbon Monoxide Analyzer Training Manual M300E Assembly Layout Optional Optional Optional Optional Zero/Span Zero Shutoff Sample/Cal Scrubber Valve Valve Valve Particulate Filter CPU Card Mother Front Panel Board Sample Chamber / Optical Bench Sync/Demod Board Gas Flow Sensor Assy...
  • Page 64 Model 300E Carbon Monoxide Analyzer Training Manual Rear Panel Connections 04497I 64 of 95 10/28/09 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 65: Status Outputs

    Model 300E Carbon Monoxide Analyzer Training Manual STATUS OUTPUTS The Status Outputs report analyzer conditions via optically isolated NPN transistors, which sink up to 50 mA of DC current. These outputs can be used interface with devices that accept logic-level digital inputs, such as Programmable Logic Controllers (PLC’s).

  • Page 66: Electronic Operation

    Model 300E Carbon Monoxide Analyzer Training Manual Electronic Operation Block diagram of the major electronic components of the Model .300E. Back Panel Connectors Analog O utputs Optional Control Inputs: CO M -A COM -B 4-20 m A 1 – 8...
  • Page 67 Model 300E Carbon Monoxide Analyzer Training Manual E-Platform Basic Architecture ANALOG OUTPUT CONTROL IN STATUS OUT 1 - 8 1 - 8 TEST RS-232 RS-485 Opt. 4-20 Opt. 4-20 Opt. 4-20 mA Conv. mA Conv. mA Conv. MOTHER BOARD A/D Converter...
  • Page 68 9. Other IR products Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 69 Model 300E Carbon Monoxide Analyzer Training Manual M300EU Trace CO The model 300EU is a close derivative of the M300E/EM CO Analyzer, however its higher sensitivity requires some changes in its design and operation. The primary differences between the M300EU and the M300E/EM analyzers are: ...

  • Page 70: Auto-Reference

    Model 300E Carbon Monoxide Analyzer Training Manual Auto-Reference The Auto-Reference feature in the M300EU is the largest difference, software wise, between the M300E. Throughout the different versions of the M300EU we have changed how the Auto- Reference operates. The current version uses the ACAL menu to control the Auto-Ref timing. This can be viewed by pressing SETUP ACAL.
  • Page 71 Model 300E Carbon Monoxide Analyzer Training Manual 00EU Internal Gas Flow 04497I 71 of 95 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 72 Model 300E Carbon Monoxide Analyzer Training Manual On/Of Switch & GFC Wheel GFC Wheel Housing Circuit Breaker Motor IR Source & Heat Sync  Nafion Oven Front Dryer Temperature Panel Sensor Optional Shutoff Valve Auto-Ref Valve & CO Scrubber Assembly...
  • Page 73 Model 300E Carbon Monoxide Analyzer Training Manual M300EU Basic Unit Specifications Ranges User selectable to any full scale range from 0-100 ppb to 0-100 ppm Measurement Units ppb, ppm, µg/m , mg/m (user selectable) 1, 6 Zero Noise ≤ 10 ppb RMS...
  • Page 74 Model 300E Carbon Monoxide Analyzer Training Manual M360E CO The M360E CO analyzer is almost exactly the same as the M300E covered in the pervious sections. The GFC wheel is filled with 90% N and 10% CO on the Reference side and 100% N on the Measure side.

  • Page 75: Sample Chamber

    Model 300E Carbon Monoxide Analyzer Training Manual INSTRUMENT CHASSIS SAMPLE GAS INLET PUMP GFC Wheel Purge Gas Motor EXHAUST GAS Flow Rate OUTLET Control Orifice GFC Motor Purge Gas Heat Sync Pressure Control Assy GFC Wheel PURGE GAS Housing INLET...
  • Page 76 Model 300E Carbon Monoxide Analyzer Training Manual M360E SPECIFICATIONS Min/Max Range In 1ppb increments from 50ppb to 2 000ppm, dual ranges or auto (Physical Analog Output) ranging Measurement Units ppb, ppm, µg/m , mg/m , %(user selectable) Zero Noise < 0.1 ppm (RMS) Span Noise <...
  • Page 77 Model 300E Carbon Monoxide Analyzer Training Manual “E” Series IR Product Information Model M300E M300EU M300EM M360E M360EU M320E Filter 4.70uM 4.70uM 4.70uM 4.256uM 4.256uM 4.577uM Frequency Bench 2.56M 2.56M 2.56M Length No. Of Passes Ranges 1-1000 1-100 30-3000 10-2000 0.1-100...

  • Page 78: User Notes

    Model 300E Carbon Monoxide Analyzer Training Manual USER NOTES: 04497I 78 of 95 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 79 Model 300E Carbon Monoxide Analyzer Training Manual USER NOTES: 04497I 79 of 95 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 80 Model 300E Carbon Monoxide Analyzer Training Manual USER NOTES: 04497I 80 of 95 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.
  • Page 81 Model 300E Carbon Monoxide Analyzer Training Manual 10. T SERIES ADDENDUM 04497I 81 of 95 (DCN5614) Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

  • Page 82: Getting Started

    Model 300E Carbon Monoxide Analyzer Training Manual Front panel, rear panel, and display Getting Started This section introduces you to the instrument components of the front and rear panel, which are unique to the T series analyzers. Front Panel Figure 10-1 shows the analyzer’s front panel layout, followed by a close-up of the display screen in Figure 10-2, which is described in Table 10-1.
  • Page 83 Model 300E Carbon Monoxide Analyzer Training Manual Figure 10-2: Display Screen and Touch Control The front panel liquid crystal display screen includes touch control. Upon analyzer start-up, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 9-2 above (may or may not display a Fault alarm).
  • Page 84 Model 300E Carbon Monoxide Analyzer Training Manual Table 10-1: Display Screen and Touch Control Description Field Description/Function Status Lights indicating the states of Sample, Calibration and Fault, as follows: Name Color State Definition Unit is not operating in sample mode, DAS is disabled.
  • Page 85 Model 300E Carbon Monoxide Analyzer Training Manual Figure 10-3: Display/Touch Control Screen Mapped to Menu Charts Front Panel/Display Interface Users can input data and receive information directly through the front panel touch-screen display. The LCD display is controlled directly by the CPU board. The touchscreen is interfaced to the CPU by means of a touchscreen controller that connects to the CPU via the internal USB bus and emulates a computer mouse.

  • Page 86: Front Panel Interface Pca

    Model 300E Carbon Monoxide Analyzer Training Manual LCD Display Touchscreen Back-Light Supply TFT BIAS Supply 10.4, -7.0, 16, 4V 3.3V LVDS Touch Screen Controller LVDS Transmitter 18 Bit TTL Data Receiver Board Remote Local USB & 5V Utility COM4 USB4 Lang.

  • Page 87: Rear Panel

    Model 300E Carbon Monoxide Analyzer Training Manual Rear panel Figure 10-5: Rear Panel Layout Table10-2 provides a description of new components on the rear panel. Table10-2: Rear Panel Description Component Function Option for external voltage signals from other instrumentation and for logging these...
  • Page 88 Model 300E Carbon Monoxide Analyzer Training Manual Figure 9-6: Analog In Connector Pin assignments for the Analog In connector are presented in Table 10-3. Table 10-3: Analog Input Pin Assignments DESCRIPTION PARAMETER Analog input # 1 AIN 1 Analog input # 2...

  • Page 89: Analog Input Calibration

    A Teledyne logo will appear and flash, wait until a logo appears again with the words System Booting and a loading bar appear below the logo, and hold down the left shift and left control key on the keyboard throughout the rest of the boot up.

  • Page 90: Ain Calibration

    Model 300E Carbon Monoxide Analyzer Training Manual AIN Calibration This is the sub-menu to conduct the analog input calibration. This calibration should only be necessary after major repair such as a replacement of CPU, motherboard or power supplies. Navigate to the ANALOG I/O CONFIGURATION MENU from the DIAG Menu, then press:...

  • Page 91: Usb Configuration

    Model 300E Carbon Monoxide Analyzer Training Manual To adjust settings for the Analog Input option parameters press: DIAG ANALOG I / O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED: NO Press SET> to scroll to the first channel. Continue pressing SET>...
  • Page 92 Model 300E Carbon Monoxide Analyzer Training Manual service if you need the drivers and instructions before then. Once the drivers are installed, the instrument’s USB port should work as a standard COM2 port. Firmware Updates via USB The T series analyzers can receive firmware updates using a flash drive and the USB ports on the front panel.

  • Page 93: Troubleshooting Faults

    Model 300E Carbon Monoxide Analyzer Training Manual Troubleshooting faults Touch-screen Interface Verify the functioning of the touch screen by observing the display when pressing a touch-screen control button. Assuming that there are no wiring problems and that the DC power supplies are...

  • Page 94: Diagrams And Schematics

    Model 300E Carbon Monoxide Analyzer Training Manual Diagrams and schematics RS232 COM2 USB COM Ethernet Male Female port Analog Outputs COM1 (RS–232 ONLY) Optional Analog In 4-20 mA Control Inputs: Touchscreen 1 – 6 Display Status Outputs: 1 – 8...
  • Page 95 “E” series compatibility Incompatible components The following components are not compatible between E series and T series analyzers: Multidrop Display and Keyboard components Ethernet Analog Inputs Information contained herein is classified as EAR99 under the U.S. Export Administration Regulations. Export, reexport or diversion contrary to U.S. law is prohibited.

This manual is also suitable for:

T300M300euM360e

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