Sacmi PMV 238 Manuals

Manuals and User Guides for Sacmi PMV 238. We have 1 Sacmi PMV 238 manual available for free PDF download: Maintenance And Operation Manual

Sacmi PMV 238 Maintenance And Operation Manual

Sacmi PMV 238 Maintenance And Operation Manual (128 pages)

MACHINE FOR FORMING LINERS INSIDE PLASTIC CAPS

Brand: Sacmi | Category: Industrial Equipment | Size: 2.68 MB

Table of Contents

Table of Contents
5
1 General Information

9
- Introduction
  9
- Where to Keep the Manual
  9
- How to Use the Manual
  9
- Users of the Manual
  9
- Warranty
  10
- Supplements
  10
- Key to the Safety Symbols Used on the Machine And/Or in the Manual
  11
- Machine Identification Plate
  12
2 Main Features

13
- Machine Description
  13
- Main Machine Assemblies
  14
- Extruder
  14
- Insertion Drum
  15
- 1St Transfer Unit
  16
- Forming Unit
  17
- 2Nd Transfer Unit
  18
- Quality Control Unit
  18
- Discharge Unit
  19
- Exit Conveyor Belt
  19
- Drive Unit & Manual Operation
  20
- 2.1.1.10 Pneumatic System
  21
- 2.1.1.11 Cooling System
  21
- 2.1.1.12 Electrical System: Control Panel
  21
- 2.1.1.13 Tools
  21
- Intended, Prohibited Use and Misuse of the Machine
  22
- Overall Dimensions
  23
- Machine Specifications
  25
- Technical Data
  25
- Rating Plate
  26
- Allowable Fluctuation of the Variables
  26
- Use of the Machine
  27
- Noise Emission Levels
  28
- Acoustic Radiation Pressure Level (Iso/Dis 11202)
  28
- Acoustic Power Level (Iso 3746)
  29
- Schematics
  30
- Pneumatic System
  30
- Cooling System
  31
- Vacuum System
  33
3 Safety Equipment and Precautions

35
- Safety Devices and Guards
  35
- General Safety Rules
  35
- Safety Devices Installed
  35
- Shutdown Devices
  35
- Indicating a Shutdown
  35
- Devices to Safeguard the Operator
  35
- Emergency Stop Buttons
  36
- Safety Rules for Handling
  37
- Lifting Procedures
  37
- Handling Procedures
  37
- Placing the Load
  37
- Installation
  38
- General Rules
  38
- Operator Training
  39
- End-User
  39
- Operators
  39
- Maintenance Staff
  39
- Safety Precautions for Operating, Adjusting and Servicing the Machine
  40
- General Safety Rules
  40
- Guidelines for Operation and Maintenance
  41
- Risks Deriving from High Temperatures
  41
- What to Do When the Machine Is no Longer Used
  41
- General
  41
4 Installation

43
- Machine Shipment
  43
- How the Machine Is Subdivided for Shipment
  43
- Weights and Dimensions
  44
- Handling the Machine Parts
  46
- Assembling the Machine
  47
- Drum Base
  47
- Extruder Base
  48
- Plastic Compound Feeder and Hopper
  49
- Electrical Cabinet
  50
- Safety Guards and Devices
  50
- Connections
  51
- Connecting the Hoses for the Cooling System
  51
- Hoses for Joining the Heat-Exchanger to the Auxiliary Circuit Tank
  51
- Hoses for Joining the Chiller to the Manifolds (M & R)
  51
- Forming Cam Cooling Lines
  52
- Auxiliary Circuit Cooling Tank - Cooling Tank and Plunger Heater
  52
- Connecting the Pneumatic System
  53
- Pneumatic Unit
  53
- Plastic Compound Feeder
  53
- Extruder Head Plunger
  53
- Connections to the Vacuum System
  54
- Plastic Compound Feeder
  54
- Vacuum Pump
  54
- Waste and Burr Suction System
  55
- Installing the Proximity Sensors
  56
- Electrical Connections
  57
- Connecting the Electrical Cables
  57
- Earth Connection
  60
- Connection to the Supply Mains
  60
5 Start-Up

61
6 Operating Instructions

65
- Control Keyboard
  65
- Work Cycle
  69
7 Adjustments

71
8 Maintenance

97
- Scheduled Maintenance
  98
- Scheduled Maintenance Chart
  98
- Removing and Cleaning the Extruder Auger and Filter
  102
- Replacing and Re-Sharpening the Cutters
  105
- Removing the Lower Plunger from the Forming Drum
  107
- Disassembling the Forming Plunger
  109
- Disassembling the Lower Plunger
  110
- Lubrication
  111
- Lubricant Specifications
  111
- Gear Lubrication
  112
- Settings for Tightening the Nuts and Bolts
  113
- Special Maintenance Operations
  114
- Timing the Drum Assemblies & Turn-Tables
  114
- Timing the Forming Unit/1St Turntable
  115
- Timing the 1St Turntable/Insertion Drum
  116
- Timing the Forming Drum/2Nd Turn-Table
  116
- Timing the 2Nd Turn-Table/Quality Control Unit
  117
- Timing the Quality Control Unit/Discharge Unit
  118
- Troubleshooting
  119
- Troubleshooting the Machine
  119
- Trouble-Shooting the Caps
  123
9 Decommissioning

127

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