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Imola CHS Series
User Manuals: Sacmi Imola CHS Series Cap Inspection
Manuals and User Guides for Sacmi Imola CHS Series Cap Inspection. We have
1
Sacmi Imola CHS Series Cap Inspection manual available for free PDF download: Instruction Manual
Sacmi Imola CHS Series Instruction Manual (116 pages)
INSPECTION SYSTEM FOR PLASTIC/ALUMINUM CAPS
Brand:
Sacmi
| Category:
Industrial Equipment
| Size: 17 MB
Table of Contents
Table of Contents
5
1 General Information
9
Introduction
9
Where to Keep the Manual
9
How to Use the Manual
10
Users of the Manual
10
Warranty
11
Attachments
11
Key to the Safety Symbols Used on the Machine And/Or in the Manual
12
Machine Nameplate
14
Conformity Declaration
16
2 Features
17
Machine Description
17
Main Devices
17
Spacer
18
SPARK TESTER Device
23
Standard Conveyor Belt
24
Overturned Conveyor Belt
25
Electrical Cabinet
26
Pneumatic System
26
Diverter (Optional)
27
Top Inspection System
28
Bottom Inspection System
29
360° Inspection System (Optional)
30
Intended, Prohibited and Misuse of the Machine
31
Overall Dimensions
32
Chs100 Overall Dimensions
32
Chs200 Overall Dimensions
33
Technical Features
34
Chs100/Chs200 Technical Data
34
Spark Tester Device Technical Data
34
Acceptable Fluctuations for the Indicated Variables
35
Rating Plate
35
Product Characteristics
37
Airborne Noise Level Emitted by the Machine
39
CHS100 Sound Pressure Level
39
CHS200 Sound Pressure Level
40
Data Sheet
41
Diagrams
44
Pneumatic System Diagram
44
3 Safety Equipment and Precautions
49
Safety Devices
49
General Standards
49
Required Environmental Conditions for Correct Machine Operation
49
Installed Safety Devices
50
Shutdown Devices
50
Shutdown Signals
50
Devices to Safeguard the Operator
50
Emergency Stop Buttons
50
Safety Rules for Handling
53
Lifting
53
Movement
53
Placing the Load
53
Using the Lift Equipment
54
Installation
55
General Standards
55
Operator Training
56
Company Using the Machine
56
The Operator
56
The Maintenance Worker
58
Operation, Adjustments and Maintenance
59
General Standards
59
Lights: Residual Risks from Light Discharge
62
Access to the Machine through the Cap Exit Area
62
Safety Guards with Mechanical Lock
63
Pneumatic Drive Risks
63
Risks from Excessive Air Pressure
64
Decommissioning and Dismantling the Machine
65
Decommissioning
65
Dismantling
66
4 Installation
67
Shipping and Handling
67
Machine Blocks
68
Dimensions and Weights
68
Part Handling
68
Assembling the Machine (Chs100/Chs200)
69
Connections
71
Connection to the Pneumatic System
71
Electrical Connection
72
Connecting the Electric Cables
73
Ground Connection
75
5 Start-Up
77
General Information
77
Preliminary Checks
77
Operation Check
78
Operation of the Panel of the Spark Tester Device
78
Operating Principles
78
6 Operating Instructions
79
Operator Interface
79
Chs Operator Interface
79
Indicator Tower
80
Spark Tester Device Operator Interface
81
Work Cycles
82
Work Cycle in Manual Mode
82
Local Mode (Automatic)
82
Normal Cycle
82
Product Configuration Change
82
Cycle with Modifications Made to the Software Configuration and Image Shooting Station
83
Remote Cycle (Automatic)
83
Machine Stoppage
84
Shutdown During Operation
84
Emergency Stop
84
Restoring Operation after an Emergency Shutdown
84
7 Adjustments
85
Adjusting the Vision System
85
Procedure for Checking the Acquisition and Ejection Devices
85
Procedure for Inspecting Products
86
Pneumatic System Adjustment
87
Pneumatic Control Unit Adjustments
87
Pressure Adjustment
88
Pressure Switch Setting
88
Size Changeover Procedures
89
Adjusting the 2-Wheel Spacer
89
Adjusting the Turn-Plate Spacer
90
Adjusting Cylinder Yv3 and Timing Sensor Sq6 in the Turn-Plate Spacer
91
Adjusting the Spark Tester Turn-Plate
93
Adjusting the Blowers for the Solenoid Valve and Sensors on the Conveyor Belt
94
Adjusting the Overturned Conveyor Belt (Chs200)
95
Adjusting the Final Diverter (Optional)
97
Adjusting the Cap Slide Plate
97
Adjusting the Reject Conveyor
99
Replacing the Sensors
100
Adjusting the Image Capture
102
8 Maintenance
103
Routine Maintenance
104
Routine Maintenance Table
104
Routine Maintenance Operations
106
Cleaning of the Lenses, Focus Lenses and Mirrors
106
Cleaning the Conveyor Belts
106
Conveyor Belt Tensioning
107
Replacing the Belt
108
Cleaning/Replacing the Pneumatic System Filter
110
Cleaning the Electrical Cabinet and Electrical Cabinet Fans
111
Checking Operation of the SPARK TESTER Device Brush
111
Check Operation of the Safety Microswitch SQ42 in the Turn-Plate Spacer
112
Special Maintenance Operations
112
Torques (Nuts & Bolts)
113
Trouble-Shooting
114
Trouble-Shooting for the Machine
114
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