Final Gear Case Reassembly - Suzuki VZ800 Service Manual

FINAL GEAR CASE REASSEMBLY

Reassemble the final gear case in the reverse order of disas-
sembly. Pay attention to the following points.
• Install a new oil seal 1 and O-ring 2 to the bearing stopper.

Use new O-ring and oil seat to prevent oil leakage.
• Install the bearing to the final drive bevel gear with the special
tool.
 09913-84510: Bearing installer

When replacing the drive bevel gear, replace the
driven bevel gear also, as they must be replaced
together.
• Install the needle roller bearing for the final drive bevel gear
into the final gear case with the special tool.
 09913-75821 : Bearing installer
• Install the oil seal into the final gear case with the special tool.
 09913-70210: Bearing installer set (40 mm)

* Use a new oil seal to prevent oil leakage.
* Apply final gear oil to the lip of the oil seal.
* The lip and spring of the oil seal should face A to the
driven bevel gear side.
SHAFT DRIVE 4-21