Suzuki VZ800 Service Manual page 303

• Install the handlebars with the punch mark A aligned with the
handlebar clamp as shown.
• First, tighten the handlebar clamp bolts 1 to the half of speci-
fied torque, and then tighten the handlebar clamp bolts 1 and
2 to the specified torque.
 Handlebar set bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• Install the handlebar set bolt caps.
• Apply the SUZUKI SUPER GREASE "A" to the throttle cables
and their holder.
 99000-25030: SUZUKI SUPER GREASE "A" (USA)
99000-25010: SUZUKI SUPER GREASE "A" (Others)
• When remounting the right and left handle switches, engage
the stopper with the handlebar hole.
• Install the front brake master cylinder. (8-60)
• Install the clutch lever holder with the punch mark B aligned
with the clutch lever holder clamp as shown.
 Clutch lever holder clamp bolt:
• Adjust the throttle cable play. (2-14)
10 N·m (1.0 kgf-m, 7.3 lb-ft)
Punch mark
Clearance
CHASSIS 8-23
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