Brake Disc Inspection - Suzuki VZ800 Service Manual

8-56 CHASSIS
INSULATORS
• Apply SUZUKI SILICONE GREASE to the insulators.
 99000-25100: SUZUKI SILICONE GREASE
BRAKE CALIPER HOLDER
• Apply SUZUKI SILICONE GREASE to the brake caliper holder.
 99000-25100: SUZUKI SILICONE GREASE
• Tighten the brake caliper mounting bolts 1, and brake hose
union bolt 2 to the specified torque.
 Brake caliper mounting bolt: 39 N·m (3.9 kgf-m, 28 lb-ft)
Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lb-ft)
• For assembly procedure of brake hose: (10-21)
• Install the reflex reflector 3. (For E-03, 28, 33)
NOTE:
Before remounting the brake caliper, push the brake caliper pis-
tons all the way into the caliper.

Bleed air from the system after reassembling the
brake caliper. (2-22)

BRAKE DISC INSPECTION

Check the brake disc for cracks or damage and measure the
thickness using the micrometer. If any damages are found or if
the thickness is less than the service limit, replace the brake disc
with a new one.
 09900-20205: Micrometer (0 – 25 mm)
 Brake disc thickness
Service Limit: 4.5 mm (0.098 in)