Starter Relay Inspection - Suzuki VZ800 Service Manual

9-16 ELECTRICAL SYSTEM
• Apply a small quantity of SUZUKI MOLY PASTE to the arma-
ture shaft.
 99000-25140: SUZUKI MOLY PASTE
• Align the torque 1 on the brush holder with the groove 2 on
the housing end.
• Align the torque 3 on the brush holder with the mark 4 on
the starter motor case.
• Align the threaded parts 5 on the housing end.
• Apply a small quantity of THREAD LOCK to the starter motor
housing bolts.
 99000-32050: THREAD LOCK "1342"
• Apply SUZUKI SUPER GREASE "A" to the O-ring.
 99000-25030: SUZUKI SUPER GREASE "A" (USA)
99000-25010: SUZUKI SUPER GREASE "A" (Others)

STARTER RELAY INSPECTION

• Remove the seats. (8-3)
• Remove the battery.
• Remove the starter relay cover.
• Disconnect the starter motor lead wire 1, battery lead wire 2
and starter relay coupler 3.
• Remove the starter relay 4.