Reassembly; Installation - Suzuki VZ800 Service Manual

4-10 SHAFT DRIVE

REASSEMBLY

SECONDARY DRIVEN BEVEL GEAR
• Apply grease to the lip of oil seal.
 99000-25030: SUZUKI SUPER GREASE "A" (USA)
99000-25010: SUZUKI SUPER GREASE "A" (Others)
• Tighten the bearing stopper to the specified torque with the
special tool.
 Bearing stopper: 105 N·m (10.5 kgf-m, 76.0 lb-ft)
 09921-21820: Bearing retainer wrench
SECONDARY DRIVE BEVEL GEAR
Reassemble the secondary drive bevel gear in the reverse order
of disassembly. Pay attention to the following points.
• When installing a new circlip, pay attention to the direction of
the snap ring. Fit the snap ring to the side where the thrust is,
as shown in the illustration. The rounded side should be
against the output cam dog surface.

* Never reuse a snap ring. After a snap ring has been
removed from a shaft, it should be discarded and a
new circlip must be installed.
* When installing a new snap ring, do not expand the
end gap larger than required to slip the circlip over
the shaft.
* After installing a snap ring, make sure that it is com-
pletely seated in its groove and securely fitted.

INSTALLATION

SECONDARY DRIVEN BEVEL GEAR/SECONDARY DRIVE
BEVEL GEAR
• Refer to the engine reassembly sections.
Engine reassembly 3-65
Thrust
Sharp edge