Suzuki VZ800 Service Manual page 114

3-68 ENGINE
SECONDARY DRIVEN BEVEL GEAR
• Install the secondary driven bevel gear bearing and the pin 1.
NOTE:
* Align the hole A of the secondary driven bevel gear bearing
with the pin 1.
* The stamped mark side of the bearing face rearward.
• Install the secondary driven bevel gear assembly, shim(s) 2
and O-ring 3.
• Install the dowel pins and the oil jet 4.

Use the new O-ring to prevent oil leakage.
NOTE:
* Refer to the section 4 for shim selection.
* Apply grease to the O-ring.
 99000-25030: SUZUKI SUPER GREASE "A" (USA)
99000-25010: SUZUKI SUPER GREASE "A" (Others)
• Clean the mating surfaces of the crankcase and the second-
ary gear case.
• Apply SUZUKI BOND "1207B" to the mating surface of the
secondary gear case.
 99000-31140: SUZUKI BOND ''1207B"
NOTE:
* Make surfaces free from moisture, oil, dust and other foreign
materials.
* Spread on surfaces thinly to form an even layer, and assemble
the crankcases within few minutes.
* Take extreme care not to apply any BOND "1207B" to the oil
hole, oil groove and bearing.
* Apply to distorted surfaces as it forms a comparatively thick
film.
• Tighten the secondary gear case bolts to the specified torque.
 Secondary gear case bolt
Initial: 15 N·m (1.5 kgf-m, 11.0 lb-ft)
Final : 22 N·m (2.2 kgf-m, 16.0 lb-ft)
NOTE:
* Fit the washer to the bolt C.
* Fit the clamp to the bolt D.