Conrod/Crankshaft - Suzuki VZ800 Service Manual

Hide thumbs Also See for VZ800:
Table of Contents

Advertisement

3-44 ENGINE
• 1st ring and 2nd ring have letter "R" marked on the side. Be
sure to bring the marked side to the top when fitting them to
the piston.
• Position the gaps of the three rings as shown. Before inserting
each piston into the cylinder, check that the gaps are so
located.

CONROD/CRANKSHAFT

CONROD SMALL END I.D.
Using a small bore gauge, measure the conrod small end inside
diameter.
 Conrod small end I.D.
Service Limit: 20.040 mm (0.7890 in)
 09900-20602: Dial gauge (1/1 000 mm, 1 mm)
09900-22403: Small bore gauge (18 – 35 mm)
If the conrod small end inside diameter exceeds the above men-
tioned limit, replace the conrod.
CONROD BIG END SIDE CLEARANCE
Check the conrod thrust clearance by using a thickness gauge.
If the clearance exceeds the limit, replace conrod or crankshaft.
 Conrod big end side clearance
Service Limit: 0.30 mm (0.012 in)
 09900-20803: Thickness gauge
1st ring
2nd ring
EX
2nd ring
Lower side
120˚
rail
120˚
120˚
IN
Upper side
rail
1st ring
Spacer

Hide quick links:

Advertisement

Table of Contents
loading

This manual is also suitable for:

Vz800k5M50Boulevard m50Intruder vz800

Table of Contents