Reassembly And Remounting - Suzuki VZ800 Service Manual

BRAKE SHOES
Check the brake shoe wear (2-21) and decide whether it
should be replaced or not.

Replace the brake shoes as a set, otherwise braking
performance will be adversely affected.

REASSEMBLY AND REMOUNTING

BRAKE CAMSHAFT
• When installing the brake camshaft, apply SUZUKI SUPER
GREASE "A" to the camshaft and cam face.
 99000-25030: SUZUKI SUPER GREASE "A" (USA)
99000-25010: SUZUKI SUPER GREASE "A" (Others)
• Install the brake shoes with spring hooks faced inside.

Be careful not to apply too much grease to the cam
and pin. If grease gets on the lining, brake slippage
will result.
BRAKE CAM LEVER
• Install the new O-ring and washer.
• Install the brake cam lever to the brake camshaft as shown.
• Tighten the brake cam lever bolt to the specified torque.
 Brake cam lever bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Install the rear wheel. (8-37)
• Adjust the rear brake pedal free travel. (2-21)
CHASSIS 8-63
31 31