Suzuki VZ800 Service Manual page 104

3-58 ENGINE
REASSEMBLY
Assemble the countershaft and driveshaft in the reverse order of
disassembly. Pay attention to following points:
NOTE:
Always use new circlips.
NOTE:
Before installing the gears, coat lightly moly paste or engine oil
to the driveshaft and countershaft.
 99000-25140: SUZUKI MOLY PASTE

* Never reuse a circlip. After a circlip has been
removed from a shaft, it should be discarded and a
new snap ring must be installed.
* When installing a new snap ring, care must be taken
not to expand the end gap larger than required to slip
the snap ring over the shaft.
* After installing a snap ring, always ensure that it is
completely seated in its groove and securely fitted.
• When installing a new snap ring, pay attention to the direction
of the snap ring. Fit it to the side where the thrust is as shown
in figure.

When installing the top drive gear bushing, align the
bushing oil hole A with the countershaft hole B.
When installing the 3rd driven gear onto the driveshaft, install
the lock washer No. 2 1 onto the driveshaft, and turn and fit it
into the groove.
Then, fit the lock washer No. 1 2 in the lock washer No. 2 1.
Thrust
Sharp edge