Chrysler 1998 Voyager Service Manual page 1693

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NS/GS
DISASSEMBLY AND ASSEMBLY (Continued)
Fig. 145 Intermediate Shaft Front Bearing
ASSEMBLY
(1) Position intermediate shaft front bearing onto
intermediate shaft. Install Special Tool 6938 over
bearing and shaft. Install the intermediate shaft
front bearing (Fig. 146).
(2) Remove intermediate shaft from shop press.
(3) Position intermediate shaft bearing side down.
Place intermediate shaft into Special Tool 6938 to
protect front bearing. Install 1–2 dual cone synchro
assembly and 1st speed gear.
(4) Install
1–2
synchro
ground) (Fig. 147).
(5) Install 2nd speed gear (Fig. 148).
(6) Install the anti-spin pin (Fig. 149).
(7) Install the two split washers.
(8) Install thrust washer outer retainer (Fig. 150).
NOTE: The 3–4 synchro has a master spline (Fig.
151).
(9) Install 3–4 synchro assembly and 3rd speed
gear.
snap
ring
(precision
A–598 MANUAL TRANSAXLE
Fig. 146 Install Intermediate Shaft Front Bearing
Fig. 147 1–2 Synchro Snap Ring
(10) Install 3–4 synchro snap ring (Fig. 152).
(11) Install 4th speed gear over the 3–4 synchro.
21 - 37

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