Chrysler 1998 Voyager Service Manual page 1268

11 - 6 EXHAUST SYSTEM AND INTAKE MANIFOLD
REMOVAL AND INSTALLATION (Continued)
Fig. 11 Intake Manifold Front Support Bracket and
Map Sensor
INSTALLATION
(1) Install new upper intake manifold gasket.
NOTE: Center outboard fastener is a double stud.
(2) Tighten upper intake manifold fasteners start-
ing at center and progressing outward in both direc-
tions. Tighten bolts to 28 N·m (250 in. lbs.). Repeat
this procedures until all fasteners are at specified
torque.
(3) Install dipstick tube. Seal tube to cylinder
block using Mopar Stud N' Bearing Mount Adhe-
sive. Tighten dipstick tube fastener to 12 N·m (105
in. lbs.)
(4) Install dipstick.
(5) Install upper bolt in intake manifold to front
support bracket (Fig. 11). Torque to 28 N·m (250 in.
lbs.).
(6) Install two top bolts at intake manifold to rear
support bracket making sure bracket to manifold
spacer is in place (Fig. 10). Tighten bolts to 28 N·m
(250 in. lbs.)
(7) Install throttle cables in bracket.
(8) Install throttle cable and speed control cable (if
equipped) to throttle lever.
(9) Install vacuum lines for power brake booster
and speed control vacuum reservoir at upper intake
manifold fittings.
(10) Install vacuum lines for purge solenoid and
PCV valve.
(11) Install electrical connectors for MAP sensor,
throttle position sensor, and idle air control motor.
(12) Install air intake tube and resonator box to
throttle body.
(13) Connect negative cable to battery.
INTAKE MANIFOLD LOWER—2.4L ENGINE
WARNING: RELEASE FUEL SYSTEM PRESSURE
BEFORE SERVICING FUEL SYSTEM COMPONENTS.
SERVICE VEHICLES IN WELL VENTILATED AREAS
AND AVOID IGNITION SOURCES. NEVER SMOKE
WHILE SERVICING THE VEHICLE
To release fuel pressure, refer to the Fuel Delivery
System Pressure Release section of Group 14 Fuel
System for procedure.
REMOVAL
(1) Perform fuel system pressure release proce-
dure before attempting any repairs.
(2) Remove upper intake manifold. Refer to proce-
dure in this section.
CAUTION: Cover intake manifold to prevent foreign
material from entering engine.
(3) Disconnect electrical connector from intake air
temperature sensor (Fig. 12).
Fig. 12 Intake Air Temperature Sensor
(4) Remove fuel hose quick connect fitting from
the chassis tube (Fig. 13). Refer to Fuel Hoses,
Clamps and Quick Connect Fittings in the Fuel
Delivery Section of this Group.
WARNING: WRAP A
HOSES TO CATCH ANY GASOLINE SPILLAGE.
SHOP TOWEL AROUND
NS