Oce Arizona T220 User Manual
Oce Arizona T220 User Manual

Oce Arizona T220 User Manual

Six color digital inkjet large format printer
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sing ColorBlend™
six-color printing technology
| Arizona T220
Océ

User Guide

Revision B • September, 2003

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Summary of Contents for Oce Arizona T220

  • Page 1: User Guide

    ColorBlend™ six-color printing technology | Arizona T220 Océ User Guide Revision B • September, 2003...
  • Page 2 Océ Display Graphics Systems © 2002 All Rights Reserved...
  • Page 3: Table Of Contents

    Table of Contents Preface Copyright ..............v Current Document Version ........v Product Support and Service........v Product Compliance and Standards....... vi Electromagnetic Compatibility ......vi Electrical Safety:..........vii Product Safety: ..........vii 1 T220 Product Overview General Description..........1 Specifications ........... 1 Printer Power Requirements ......
  • Page 4 Océ | 3 Operating the Arizona T220 Powering On and Off ..........29 Printer Warm-Up............ 30 Printing a Job............31 Print Job Parameter Options ......32 Changing Print Job Settings ......34 Using the Media Vacuum System ......38 Maintaining Print Quality........39 Gradual Degradation in Print Quality....
  • Page 5 6 Troubleshooting Overview..............67 User-Correctable Errors ........67 If Problems Persist ......... 67 Calling for Service ..........68 System Errors............68 Troubleshooting Tips ..........69 Flushing the Heads..........73 7 Printer Maintenance Maintenance Guidelines ........77 Who Should Do Maintenance?....... 77 Operator Maintenance Schedule....
  • Page 6 Océ | List of Figures Arizona T220 Printer ............1 Arizona T220 Control Panel ..........9 Key Pad, Display Screen, and Status LEDs ....10 Maintenance Menu Tree ..........14 Sample Nozzle Print............18 Print Parameters Menu ..........21 Units Menu ..............22 Set Clock Menu..............23 About Printer Menu ............24 Configure IO Menu............26...
  • Page 7: Copyright

    Record this information, along with the serial number of your Arizona T220. Always report service problems to the office assigned to your account at installation. Contacting the factory directly may cause unnecessary delays in resolving your service issue.
  • Page 8: Product Compliance And Standards

    When you call our customer service number you will be provided with telephone technical support. Outside of office hours, you can leave a message and your call will be returned the next working day. When you call, identify yourself as an Arizona T220 customer and provide the following information: •...
  • Page 9: Electrical Safety

    Product Compliance and Standards | Electrical Safety: 0.4.2 North America: CSA 60950-00 and UL 60950-2000 ) Canadian Standards Association International File Number LR96409, CB Ref. CA4316 European Community: EN60950 EN60204-1 Low Voltage Directive 73/23/EEC Product Safety: 0.4.3 TUV EN 292-2:1996+A1 EN60950:1992+A1+A2+A3+A4+A11 Low Voltage Directive 73/23/EEC TUV Rheinland File Number O2271333 001 TUVdotCOM # 2235704000...
  • Page 10 EN61000-6-4:2000 FCC Part 15:2001 Any errors or omissions should be brought to the attention of the contacts listed below. Manufacturer: Oce Display Graphics Systems (ODGS) 13231 Delf Place - Building #501 Richmond, British Columbia Canada V6V 2C3 Contact: Colin Soutar Email: colin.soutar@dgs.oceusa.com...
  • Page 11 San Jose Office (RasterGraphics) 2811 Orchard Parkway San Jose, California U.S.A. 95134 Ph: 408 232 4000 Fx: 408 232 4100 Representatives Marketing the Arizona T220 in Europe: Océ-Deutschland GmbH Solinger Straße 5-7 45481 Mülheim/Ruhr Germany Telephone: (49) 2084 8450 Fax: (49) 2084 80950 E-mail: ves@oce.de...
  • Page 12 Océ | 3010100686-B...
  • Page 13: T220 Product Overview

    The printer uses solvent-based inks. An infrared heater attached to the gantry provides curing of the ink on the media. The Arizona T220 must be operated in accordance with certain environmental and safety reqirements noted in this document.
  • Page 14: Printer Power Requirements

    Océ | T220 Product Overview Throughput: ......... 4 Pass Mode - Up to 165 sq. feet (15.33 sq. meters) per hour 8 Pass Mode – Up to 90 sq. feet (8.36 sq. meters) per hour Max. Media Size: ......62” wide x 120” long x 2” thick Max.
  • Page 15: Vacuum Pump Power Requirements

    General Description | Vacuum Pump Power Requirements 1.1.3 The vacuum pump operates over the following range of voltages and frequencies:. 230 Volts @ 60HZ Voltage:......230 VAC +/-10%, 3 Phase Current:......14 AMPS maximum steady state Power: .......7kW max. Circuit Breaker...20 Amps 400 Volts @ 60Hz Voltage:......400 VAC +/-10%, 3 Phase Current:......7 AMPS maximum steady state...
  • Page 16: Safety Information

    Risks Associated with Handling Inks The Arizona T220 uses solvent-based inks; the liquid and the fumes are combustible. The inks may cause eye irritation or skin irritation upon prolonged or repeated contact. The inks may be absorbed through the skin, and may cause respiratory system irritation and nervous system impairment.
  • Page 17 Safety Information | What to do with Ink Spills on Surfaces Observe precautions as noted above, then: a) Ventilate the area; b) Contain the spill; c) Cover with absorbent material; d) Collect spilled absorbent material; e) Place in a closed container; f) Clean up residue with water (do not release to waterways or sewer);...
  • Page 18: Safety Labels

    Océ | T220 Product Overview Safety Labels 1.2.1 Table 1 Safety Labels Label Description Burn Hazard Located on the heater assembly at the Home end of the gantry. Entire gantry area is hot during and after printing. Shock Hazard Located on the heater assembly at the Home end of the gantry.
  • Page 19 Safety Information | Table 1 Safety Labels Label Description Voltage Warning Before connecting Power Supply Cord to the unit, refer to the installation instruction to determine Befor e connecting Power Supply Cord to the unit, refer proper Input Voltage Configuration. to the installation instruction to determine proper Input See Technical Service Manual Part 2...
  • Page 20 Océ | T220 Product Overview Table 1 Safety Labels Label Description Danger Crush Hazard Keep hands clear while operating. Lock out power before servicing. Located on the endplate of the gantry where the carriage rests on the capping station. Warning Moving Gantry German Translation: WARNUNG BEWEGLICHE MASCHINENTEILE...
  • Page 21: User Interface

    The control panel consists of a two line display screen, a key pad, status LED’s and an emergency stop button. A bar code wand, used for scanning ink bottle labels, is stored under the control panel. The Arizona T220 operator control panel provides access to the printer’s menu system. Figure 2 Arizona T220 Control...
  • Page 22: Key Pad, Display Screen And Status Leds

    Océ | User Interface Key Pad, Display Screen and Status LEDs Figure 3 Key Pad, Display Screen, and Status LEDs Key Pad 2.2.1 The function keys on the control panel operate as follows: Table 2 T220 Control Panels Function Keys Deutsch Function ONLINE...
  • Page 23: Status Lights

    The top right corner of the online screen alternates between displaying the print zone temperature and the status of the vacuum system (either ON or OFF). Ink = Ink Temperature System clock Vac = vacuum 12:00 Arizona T220 Ink:26° Power Save 1.0] Firmware Revision 10/16/03 2-11...
  • Page 24: Menu Structure

    Océ | User Interface Menu Structure There are three main menus accessed by pressing the MENU key pad: Each press of the MENU key will advance the display to the next menu selection. Pressing the ACCEPT key allows access to the menu’s options. •...
  • Page 25: Operator Menu

    Menu Structure | Operator Menu 2.3.2 The Operator menu has six submenus: Maintenance, Test Prints, Print Parameters, Units, Set Clock, and About Printer. The details of these submenus and how to access them are provided below. Maintenance The Maintenance Menu consists of various commands that support maintenance activities for the printer.
  • Page 26: Maintenance Menu Tree

    Océ | User Interface Figure 4 Maintenance Menu Tree 2-14 3010100686-B...
  • Page 27: Park Carriage

    Menu Structure | PUMP SOLVENT This turns on the solvent pump for the duration set in this menu — 1 - 30 seconds (default is 10 seconds). Solvent is pumped up to the capping tray and into the foam pads for the specified amount of time. FILL RESERVOIR This command manually fills one or more ink reservoir with ink.
  • Page 28: Test Prints

    Océ | User Interface Test Prints The Test Prints menu allows you the option of printing three documents stored in the Arizona T220 printer: • Nozzle print • Configuration print • Color bars print NOZZLE PRINT The Nozzle Print menu provides you with a visual representation of how the print heads are firing.
  • Page 29: Print Width

    Menu Structure | 6. Press ACCEPT. You then see: NOZZLE PRINT dir: bidir L<-->R 7. Press ACCEPT. You then see: NOZZLE PRINT 1 pass Use the +/- buttons to select the number of passes (1 -100), and press ACCEPT. 8. Press ACCEPT. You then see: NOZZLE PRINT vertical offset from origin: x.xx m Use the +/- buttons if you want to change the origin...
  • Page 30: Sample Nozzle Print

    Océ | User Interface Figure 5 Sample Nozzle Print The label for each color is not actually incuded in the nozzle print. The labels Note: are here for illustration purposes only. Also in a nozzle print, the pattern shown here is repeated both horizontally and vertically. In the nozzle print breaks in the line indicate which heads are misfiring.
  • Page 31: Color Bar

    Menu Structure | COLOR BAR The Color Bars menu prints a set of color bars. The eleven color bars start with Light Magenta and end with Black. Follow these steps to print the color bars: 1. Press the MENU button twice at TEST PRINTS nozzle print. You then see: TEST PRINTS color bars...
  • Page 32 Océ | User Interface SPECIAL PRINTS The Special Prints menu gives you access to the Menu Tree print and the Table Grid print, either metric or imperial version. Menu Tree Print The Print Menu Tree menu generates a print which is a graphical illustration of the T220 system menu tree.
  • Page 33: Print Parameters Menu

    Menu Structure | Print Parameters This menu lets you determine whether the Pre-Fire Stripe, which fires all heads at the beginning of each swath during printing, is active. If the Pre-fire Stripe is ON you can determine if it fires on the pre-fire strpe catcher or on the edge of the media closest to the capping station.
  • Page 34: Units Menu

    Océ | User Interface Delete Files The printer’s hard drive has a capacity of 18 gigabytes for storing print jobs. When the drive is full, the oldest files is aoutomatically removed to make more space available. The Deete Files menu lets you delete all print job files stored on the drive. It is not possible to select particular files for deletion - using this option deletes all files on the drive.
  • Page 35: Set Clock Menu

    Menu Structure | Set Clock The Set Clock menu allows you to set the date and time. When the date and time are set, they are printed in the statistics output. Figure 8 Set Clock Menu Set Date and Time Follow these steps to set the date and time: 1.
  • Page 36: About Printer Menu

    Océ | User Interface 9. Press MENU. You then see: SET CLOCK set time 10. Press ACCEPT. You then see: SET TIME hh : mm 11. Use the +/- buttons to enter the correct hour and minute, in 24-hour format. 12.
  • Page 37 Menu Structure | 4. Press ACCEPT or MENU. You then see: ABOUT PRINTER FW Rev.: XX.X 5. Press ACCEPT or MENU. You then see: ABOUT PRINTER FW Date: XX / XX / XX 6. Press ACCEPT or MENU. You then see: ABOUT PRINTER FW Time: XX:XX 7.
  • Page 38: Configure I/O Menu

    Configure I/O Menu 2.3.3  The Arizona T220 printer can accept print job data through two ports, Centronics paralled and low-voltage differential (LVD) SCSI-2 communication ports. The serial port can be used to log information. They are built into the printer.
  • Page 39 Menu Structure | 3. Otherwise you will see: CONFIGURE I/O active: SCSI 4. Press the ACCEPT button to select the SCSI port option, and you then see: SCSI PORT SCSI address: 5 5. Press ACCEPT to accept the T220 default address. 6.
  • Page 40 Océ | User Interface 2-28 3010100686-B...
  • Page 41: Operating The Arizona T220

    Position the power cord so that it does not pose a hazard when walking around or accessing the doors on the printer. The Arizona T220 has an AC power circuit breaker switch located on the side of the electronic enclosure.
  • Page 42: Printer Warm-Up

    Océ | Operating the Arizona T220 Printer Warm-Up For optimum print quality and printer reliability we recommend that the ink temperature be 32°C (90°F) or above (but not higher than 38°C or 100°F). If the ink is below 32°C, initiate the printer warm-up routine to warm the ink up to 32°C. During warm-up, the heater is turned on while the gantry moves up and down the table.
  • Page 43: Printing A Job

    Printing a Job | Printing a Job The following are basic guidelines for printing an image on the Arizona T220: Press the MENU button on the control panel to enter the menu system. The Print Queue menu is always the first main menu option.
  • Page 44: Print Job Parameter Options

    Océ | Operating the Arizona T220 You can either: a) Press + or - if you want to change media thickness, heater duty cycle, image offsets, or print job parameters (if Parameters is enabled); or b) Press ACCEPT to continue the print job.
  • Page 45 Printing a Job | underline indicating it can be increased or decreased using the + or - keys. When the digit you want is displayed, press ACCEPT and the underline moves to the next digit. When you are at the last digit, pressing ACCEPT sets the delay time. Away Drying Delay Print Mode PRINT PARAMETERS...
  • Page 46: Changing Print Job Settings

    Océ | Operating the Arizona T220 Changing Print Job Settings 3.3.2 The following three settings may be altered if the operator chooses to change them when the print information for a particular job is displayed: • Media Thickness • Heat Setting •...
  • Page 47: Setting Media Thickness

    Printing a Job | Press ACCEPT to move the carriage away from the capping station and thus allow access to the Pre-Fire Stripe Catcher. Print Mode Pre-Fire Stripe Catcher Adjustment speed 1x Step 2: Open door and adjust catcher This turns off the interlock on the gantry doors and allows you to open them. Insert a shim of equivalent media thickness or a piece of media itself into the slot on the catcher assembly.
  • Page 48 Océ | Operating the Arizona T220 Heater Duty Cycle The purpose of the heater duty cycle is to ensure adequate drying of the ink in order to avoid undesired printing artifacts such as bleeding, pooling, fisheyes, etc. Drying is affected by multiple factors including the media used, image density, ink temperature, air temperature, and other environmental factors.
  • Page 49: T220 Printing Direction And Offsets

    Printing a Job | Changing Horizontal and Vertical Offsets This display allows you to change first the horizontal and then the vertical offsets. Print Mode Enter new H offset: (-6 to 2783mm) speed 1x H: +04.00mm, V: +0755mm Use the ACCEPT key to move through the displayed digits. The selected digit has an underline indicating it can be increased or decreased using the + or - keys.
  • Page 50: Using The Media Vacuum System

    Océ | Operating the Arizona T220 Using the Media Vacuum System The vacuum table is the platen that holds the media in place during printing. The table is a thin hollow rectangular aluminum box with aluminum box extrusions forming a perimeter frame, two 1/8"...
  • Page 51: Maintaining Print Quality

    Maintaining Print Quality | Maintaining Print Quality This section includes descriptions of some print quality problems and possible solutions. It discusses the Diagnostic Stripe, which is a very useful tool for evaluating print problems — See “Evaluating the Diagnostic Stripe” on page 41. Also, flushing the heads is often an effective solution to print quality problems —...
  • Page 52: Banding

    Océ | Operating the Arizona T220 • If the image is too narrow then drying time will be affected. Offset the image from the side of the table or widen the image. • If the media is cold, drying will be affected. The heaters turn on before the print starts to help preheat the media, but if the media has been stored in colder environment this will be less effective.
  • Page 53: Evaluating The Diagnostic Stripe

    Maintaining Print Quality | • After opening the carriage cover always check that the tubes exiting the bottom of the ink reservoirs are clipped to the side of the ink reservoir, otherwise the acceleration of the carriage may affect the performance of the heads.
  • Page 54: Detail From Diagnostic Stripe

    Océ | Operating the Arizona T220 In the Diagnostic Stripe all the ‘A’ nozzles are fired first, then the ‘B’ nozzles and finally the ‘C’ nozzles. Each nozzle is fired 16 times. Refer to Figure 15 below. Figure 15 Detail From Diagnostic Stripe The following are a series of examples of problems illustrated by the Diagnosis Stripe: Figure 16 shows that one of the ‘C’...
  • Page 55: Five Adjacent Nozzles Not Firing

    Maintaining Print Quality | Figure 17 shows that 5 adjacent black nozzles are not firing at all. This will introduce banding in an image. This is caused by dry ink or another contaminant in or around the nozzle. This is fixed by a High Purge on the individual color. If necessary, follow this by swabbing the affected head and finally by syringing the affected head until the ‘curtain’...
  • Page 56: Poorly Operating Magenta Head

    Océ | Operating the Arizona T220 There are also 2 nozzles out. As they are not next to each other this should not introduce an artifact in the image and they will probably recover on their own either during the image or during the pre/post print automated maintenance.
  • Page 57: The Pre-Fire Stripe

    Maintaining Print Quality | The Pre-Fire Stripe 3.5.7 The purpose of the pre-fire stripe is to exercise the printheads during printing. This is independent of the printed image data. The pre-fire stripe can be printed on the pre-fire stripe catcher, on the media itself, or in both places. Where the stripe prints and whether it prints at all, is set in the Operator\Print Parameters menu (See “Print Parameters”...
  • Page 58: Spit Catcher Adjustment

    Océ | Operating the Arizona T220 Figure 20 Spit Catcher Adjustment Important: The perforated metal surface of the pre-fire stripe catcher should be cleaned daily as ink will build up on the top surface. If the buildup gets too thick is could cause the carriage to crash possibly resulting in damage to the heads.
  • Page 59: Application Hints And Tips

    Application Hints and Tips | Application Hints and Tips The following recommendations are based on our experience with the T220 printer. They are offered as staring points or suggestions for dealing with various situations. Situation Recommendation Maximum The lower the better, currently anything above 70% for 8 pass Recommended Heat impacts image quality reliability.
  • Page 60 Océ | Operating the Arizona T220 Situation Recommendation Thermal Expansion Some media, such as Styrene or plexiglass, is subject to of Media expansion when subjected to heat. If multiple pieces of these media are used, allow enough space between the pieces to allow for thermal expansion. Placing tape on the table prior to laying down the media will prevent ink from being imaged onto the table.
  • Page 61 Application Hints and Tips | Situation Recommendation Avoid Printing Large Do not add white space to an image to center it on the media, White Space Areas instead use the center media option in the PosterShop Layout Preview dialog to center the image. Adding white space to the image increases the print time and may dry out the nozzles resulting in over-spray and banding.
  • Page 62 Océ | Operating the Arizona T220 Situation Recommendation Tips for printing on Some media may not accept ink well and bleed. Here are some difficult media tips for dealing with difficult media. 1. In some cases a different formulation of the same type of media might accept ink better than another formulation.
  • Page 63 Application Hints and Tips | Situation Recommendation Printing Double For work-and-turn jobs (flip media in length of table direction), Sided Jobs verify the gantry origin offset is set so the first possible printable pixel (zero location) is the left edge of the media, if it isn’t adjust it from the Operator Control Panel field service menu.
  • Page 64 Océ | Operating the Arizona T220 Situation Recommendation Gray Balance Obtain good gray results by individually setting the ink restriction value of each color (maximum deviation between colors should be <= 30%), then using the Gray Balance Linearization in PosterShop.
  • Page 65: Ink System Management

    Ink System Management Océ Ink and Solvent The Arizona T220 uses solvent-based pigmented inks including Cyan (C), Magenta (M), Yellow (Y), Black (K), Light Magenta (LM), and Light Cyan (LC). The ink is supplied in 0.95 liter (32 ounce) bottles. The Océ ink part numbers, which are...
  • Page 66: Changing An Ink Bottle

    Océ | Ink System Management Changing an Ink Bottle 4.1.2 The ink bottles are located on the Ink Station tray. Ink levels for each bottle are monitored by sensors. Low ink levels are indicated on the control panel. Figure 21 Ink Station showing Ink Bottles Important: To reduce the chance of poor image quality, do not shake the ink supply bottles before installation or during printing.
  • Page 67: Scanning Ink Barcodes

    Océ Ink and Solvent | Place the attached lid on the new ink bottle and screw it on tightly; Caution: Do not use the residual ink to top up the ink in another bottle as this will introduce contaminants that collect at the bottom of the bottle. Dispose of the used ink in an environmentally friendly manner.
  • Page 68 Océ | Ink System Management Use the barcode wand located under the Control Panel to scan the barcode on the ink bottle (Tip: hold the wand at an angle while moving smoothly at a constant rate across the barcode). When the scan is successful, the following displayappears for a few seconds, then printing can continue: Scan Barcode: Light magenta...
  • Page 69: Refilling The Solvent Bottle

    Océ Ink and Solvent | Refilling the Solvent Bottle 4.1.4 Solvent is used to maintain the capping station. The solvent supply bottle is located on the end of the ink station tray, to the right of the ink bottles. A sensor monitors the solvent level in the bottle.
  • Page 70: Emptying The Waste Bottle

    Océ | Ink System Management Emptying the Waste Bottle 4.1.5 The printer accumulates waste that is made up of ink and solvent. The waste bottle is located in the right side of the gantry beneath the capping station. A sensor monitors the waste level in the bottle, and a high level is reported on the control panel.
  • Page 71: The Capping Station

    The Capping Station | The Capping Station The capping station is located in the right end of the gantry. The function of the capping station is to prevent the printheads from drying out when not in use. The capping station is essentially a tray supporting 24 solvent saturated foam pads, one for each printhead.
  • Page 72: The Blotting Station

    Océ | Ink System Management The Blotting Station The blotting station is located in the left side of the gantry opposite to the capping station. Blotting is required to remove excess ink and/or solvent from the printhead’s nozzle plates. Figure 25 Blotting Station Changing the Blotting cloth 4.3.1 The blotting cloth is supplied in a roll.
  • Page 73: Mounting The Old Cardboard Core

    The Blotting Station | Mount a new roll of blotting cloth (part #301200247) on the lower supports. Run the cloth up the back and over the top of the blotting station. Mount the old cardboard core on the upper supports ensuring that the pins on the spindle engage properly with the notched core.
  • Page 74 Océ | Ink System Management 4-62 3010100686-B...
  • Page 75: Media

    Océ Display Graphics Systems has conducted extensive testing of many media. Since the Arizona T220 printer is capable of imaging on a wide range of material, ODGS encourages you to explore various media so that you can establish your own criteria for achieving high quality images in your working environment.
  • Page 76: Media Holder Strips

    Océ | Media recommend that you group the desired image with a preceding image so the printer is a consistent temperature when starting to print the desired image. Thermal expansion may cause color-to-color alignment problems. Note: Media Holder Strips 5.1.3 Some media, such as Fome Cor, has a tendency to warp off the table when subjected to heat.
  • Page 77: Sharp Edge Of The Strip Butts Up Against The Media

    Handling Media | Push the strips up against the long edges of the media, with the sharp edge protruding into the middle part of the media edge. The strips will be held in place by the vacuum holes underneath them Figure 28 shows a sheet of 4'x8' Fome Cor on the printer table with a media holder strip placed on one side of the media.
  • Page 78: Perforated Underlay Sheet

    Océ | Media Perforated Underlay Sheet 5.1.4 When printing on thin, flexible, or porous media, the counter-bore holes in the vacuum table of the T220 can cause print artifacts. Adding a perforated polypropylene sheet between the media and the table reduces this problem. Tips for Using the Underlay Sheet: •...
  • Page 79: Troubleshooting Overview

    '1' for On and '0' for Off. A suitable air gap should be maintained for safe electrical isolation when in the Off position. The Arizona T220 printer relies on this service for primary branch protection. If the printer is without power, check the local supply voltage and verify that it is set correctly.
  • Page 80: Calling For Service

    Océ | Troubleshooting If you still have problem indications, contact your Océ Display Graphics Systems service representative. Calling for Service Trying to eliminate simple problems before calling your service representative is important, but knowing when to call for service is also important. Without training, servicing the printer yourself may cause further damage.
  • Page 81: Troubleshooting Tips

    Troubleshooting Tips | Troubleshooting Tips This section contains some potential problems you may encounter with your T220 Printer and offers possible solutions. If your problem is not solved by these or other suggestions in the Maintaining Print Quality section, place a service call for qualified technical support.
  • Page 82: Problem Solution

    5 minutes. SCSI ID 5 Oce Arizona The error is caused by booting the computer after the T220 ASYN – Start Unit T220 printer has been powered up but prior to it being Request Failed (Error online.
  • Page 83 A three patch fix for PosterShop. 5.61 is available on the Oce FTP site. Problems rotating and This is a bug in PosterShop. It is best to rotate then cropping images in crop.
  • Page 84 Océ | Troubleshooting Solution Problem Color Replacement After replacing a color with another you need to go back Values not taking effect to Preview and Size and hit the apply button to re-render the file. Fine Holes in Solid Tints If there is an ink drying surface tension problem, fine holes in random shapes will appear in solid tints increasing in frequency as the amount of total ink...
  • Page 85: Flushing The Heads

    Flushing the Heads | lushing the Heads It may occasionally be necessary to flush out the heads with solvent. There are several reasons for doing this: • If the carriage has been left uncapped too long and initiating Purges or Swabbing the Print Heads is not sufficient to recover any blocked nozzles.
  • Page 86: Removing Carriage Cover

    Océ | Troubleshooting Loosen the three 1/4 turn screws on the carriage cover with a flathead screwdriver, then lift the cover off the carriage. Figure 30 Removing Carriage Cover Starting with the 4 Black Heads, disconnect the tube connections between the Ink Reservoirs and the tube supplying the Print Head.
  • Page 87: Syringing The Heads

    Flushing the Heads | Connect the syringe to the head supply tube and syringe the head with approximately 1/8 of a full syringe of solvent. Ensure the carriage is still in the Purge Position. Figure 31 Syringing the Heads Tip: If the syringe contains any air, then point it upwards during use to expel the air – this will prevent any solvent from leaking out over the carriage when disconnecting the syringe.
  • Page 88 Océ | Troubleshooting Remove each Female Luer Plug and immediately syringe each Print Head once more. Reconnect all the Print Heads to the Ink Reservoirs. Perform a Recovery Purge and then Swab the Print Heads. If printing problems persist contact your field service representative. Note: 6-76 3010100686-B...
  • Page 89: Printer Maintenance

    Printer Maintenance The Arizona T220 operator is responsible for the manual maintenance of the printer. This section provides detailed information regarding printer maintenance. Important: Keeping the printer clean, especially all parts associated with the print heads, assures that your printer performs at its optimum and make it easier to diagnose a problem, such as a leak.
  • Page 90: Cleaning Solution Usage

    Cleaning ink buildup from the capping station, carriage face plate, and the print head nozzle plate help to ensure optimum performance from your Arizona T220 printer . Cleaning should be done once a week or as required before media placement and large print runs.
  • Page 91: Daily Maintenance

    Daily Maintenance | Daily Maintenance Removing Ink From the Table Safety Information Use appropriate safety equipment — butyl gloves, eye protectors, and respirator. There are two possible methods for removing ink from the table: Method 1 - Solvent Use a poly-wipe cloth (0505-0283) and CGS 80 solvent (3000-0057) 1.
  • Page 92: Cleaning The Pre-Fire Stripe Catcher

    Océ | Printer Maintenance Cleaning the Pre-fire Stripe Catcher Items Required: • Butyl Gloves (30101017603010101760) • Safety glasses • Poly-Wipe lint-free Cloth (0505-0283) • CGS-80 Solvent (3000-0057) • Syringe (3010100747) Safety Information Use appropriate safety equipment — butyl gloves, eye protectors, and respirator. Procedure: Use the Operator / Maintenance / Access Carriage command to automatically move the carriage to the blotting station.
  • Page 93: Weekly Maintenance

    Weekly Maintenance | Weekly Maintenance Swabbing Printheads Perform as required. Items Required: • Foam Tipped Swabs (0505-0285) • CGS-80 Solvent (3000-0057) • Butyl Gloves (3010101760) • Safety Glasses Safety Information Use appropriate safety equipment — butyl gloves, eye protectors, and respirator. Procedure: Gather 6 unused foam tipped swabs.
  • Page 94 Océ | Printer Maintenance Saturate a clean swab with solvent. Warning: Each swab has a seam that may scratch the nozzle plate. For cleaning use the long semi-curved smooth sides of the swab. Start with a single color. Gently move the swab along the length of the nozzle plate.
  • Page 95: Carriage Underside

    Weekly Maintenance | Carriage Underside Items Required: • Poly-Wipe Cloth (0505-0283) • CGS-80 Solvent (3000-0057) • Butyl Gloves (3010101760) • Safety Glasses Safety Information Use appropriate safety equipment — butyl gloves, eye protectors, and respirator. Procedure: Use the Access Carriage command from the control panel to automatically move the carriage to the blotting station (see Figure 4 on page 14).
  • Page 96: Capping Station

    Océ | Printer Maintenance Capping Station Items Required: • Butyl Gloves (3010101760) • Poly-Wipe Cloth (0505-0283) • CGS-80 Solvent (3000-0057) • Foam-tipped swabs (0505-0285) Procedure: Use the Access Carriage command from the control panel to automatically move the carriage to the blotting station. Open the gantry doors to access the capping station.
  • Page 97 Weekly Maintenance | plastic capping station and the smaller pads, which have rounded corners, are used in the aluminum capping stations. Safety Information Use appropriate safety equipment — butyl gloves, eye protectors, and respirator. Procedure: Use the Access Carriage command from the control panel to automatically move the carriage to the blotting station (see Figure 4 on page 14).
  • Page 98: Monthly Maintenance

    Océ | Printer Maintenance Monthly Maintenance Clean Gantry Rails Dust and debris can accumulate on the gantry rails that run along the length of the table. The bearings that run on the rails are equipped with shields that are designed to keep debris from entering the bearing housing.
  • Page 99: Bi-Yearly Maintenance

    Bi-Yearly Maintenance | Bi-Yearly Maintenance Coalescing Filter Items Required: • Filter (Part #3010100246) Procedure: Shut off the house air supply and open the ink enclosure door. Depressurize the machine by disconnecting the air hose from the tube connector on the left side of the regulator assembly in the ink enclosure.
  • Page 100: Air Filter (Electronics Enclosure)

    Océ | Printer Maintenance Air Filter (Electronics Enclosure) Items Required: 3010043253 • Air Filter (Part # Procedure: Remove the filter grill to access the filter. If the filter is dirty but otherwise undamaged, clean it using a mild solution of water and dish detergent.
  • Page 101: Appendix A Installing Special Prints

    Tree and the Table Grid. If you need an udated version of these print files or if you loose the original file, they are all available for downloading at the ODGS web site T220 customer support page: http://www.oce-dgs.com/PrinterSupport/T220_Customer/ T220_Customer_Access.htm These files are also available at the ODGS FTP site (login as anonymous): ftp://ftp.cymbolic.com/Downloads/Inkjet/ArizonaT220/ImageData/...
  • Page 102: 0.2Printing The Menu Tree

    0.2Printing the Menu Tree The Menu Tree Print is a poster that illustrates the Operator, Print Queue, and Configuration menu structure of the Arizona T220 printer. It also contains Safety Guidelines, a summary of the Maintenance Schedule, and Application Tips.
  • Page 103: Preparing The Table For Printing

    0.3.3 Preparing the Table for Printing: Remove Any Ink On The Table: Use a lint free cloth soaked in lacquer thinner to easily remove ink from the table. If lacquer thinner is not available, CGS-80 solvent (used in the T220 capping station) can be used. When using CGS-80, let the solvent sit on the table for five minutes before wiping with a lint free cloth.
  • Page 104 Océ | Installing Special Prints If it is bleeding, either wet solvent is on the table, or the printer is not sufficiently warmed up, or your environment requires a higher heater duty cycle to prevent bleeding. -92- 3010100686-B...

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