Clutch Removal Points; Clutch Boss; Clutch Housing And Boss Inspection; Primary Driven Gear Inspection - Yamaha WR250F(P) Owner's Service Manual

Å ı
CLUTCH
EC4A3000
REMOVAL POINTS

Clutch boss

1. Remove:
Nut 1
G
Lock washer 2
G
Clutch boss 3
G
NOTE:
Straighten the lock washer tab and use the
clutch holding tool 4 to hold the clutch boss.
Clutch holding tool:
YM-91042/90890-04086
Å For USA and CDN
ı Except for USA and CDN
EC4A4000
INSPECTION
EC484100
Clutch housing and boss
1. Inspect:
Clutch housing 1
G
Cracks/wear/damage → Replace.
Clutch boss 2
G
Scoring/wear/damage → Replace.
EC484201
Primary driven gear
1. Check:
Circumferential play
G
Free play exists → Replace.
Gear teeth a
G
Wear/damage → Replace.
Clutch spring
1. Measure:
Clutch spring free length a
G
Out of specification → Replace springs
as a set.
Clutch spring free length:
37.0 mm (1.46 in)
<Limit>: 36.0 mm (1.42 in)
4 - 52
ENG