Honda Civic Service Manual page 607

1996-2000
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Shift Fork Assembly
Clearance Inspection
NOTE: The synchro sleeve and the synchro hub should
be replaced as a set.
l.
Measure the clearance between each shift fork and
its matching synchro sleeve.
Standard:
0.35 - 0.65 mm {0.014 - 0.026 int
Service Limit 1.0 mm (0.04 in)
2.
lf the clearance is more than the service limit, mea-
sure the thickness of the shift fork fingers.
Standard:
3rd/ilth:
7.il - 7.6 mm {0.291 - 0.299 in}
lst/2nd, 5th: 6.2 - 6.il mm (O.2,tt - 0.252 in)
lf the thickness of the shift fork finge.s is not
within the standard, replace the shift fork with a
new one.
lf the thickness of the shift fork fingers is within
the standard. replace the synchro sleeve with a
SHIFT FORK
13-26
J
3.
Measure the clearance between the shift piece or
shift fork and the shift arm B.
Standard:
0.2 - 0.5 mm {0.008 - 0.02 in}
Sarvice Limit: 0.62 mm 10.0244 inl
4.
lf the clearance is more than the service limit, mea-
sure the groove of the shift piece or shift fork,
Standard: 13.2 - 13.4 mm (0.520 - 0.b28 inl
lf the groove of the shift piece or shift fork is not
within the standard, replace the shift piece or
shift fork with a new one.
lf the groove of the shift piece or shift fork is
within the standard, replace the shift arm B with
a new one.
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