Inspection; Reassembly - Honda Civic Service Manual

Inspection
1 .
surfaces lor
countershaft
Inspect the gear surfaces and bearang
w e a r a n d d a m a g e , t h e n m e a s u r e t n e
at points A, B, and C.
Standard:
A: 30.000 - 30.015 mm
( 1 . 1 8 1 1 - 1 . 1 8 1 7 i n l
B: 35.984 - 36.000 mm
( 1 . i 1 1 6 7
- 1 . 4 1 7 3 i n l
C: 24.980 - 2i1.993 mm
{0.9835 - 0.9840 in)
Seryice Limit: A: 29.950 mm (1.1791 inl
B: 35.930 mm (1 '1146 in)
C: 24.930 mm 10.9815 in)
C h e c k o i l p a s s a g e s
f o r c l o g g r n g -
I
Check for wear
ano oamage.
. lf any part of the countershaft is less than
service limit, replace it with a new one.
Inspect for runout.
Standard:
0.02 mm (0.001 inl max.
Seryice Limit: 0.05 mm {0'002 in)
. lf the runout is more than the service limit. replace
the countershaft with a new one.
t h e
2.
t ,
3.
Install the parts on the countershait
Reassembly
CAUTION:
. Press the 3rd,4th, and sth gears on the countershaft
without lubrication.
. When installing the 3rd. 4th, and 5th geals, support
the shaft on steel blocks and installthe gears using a
pless.
NOTE: Reler to page 13-20 for reassembly sequence'
1. lnstall the needle bearing on the countershaft'
, 3 6 x 4 1 x 2 5 . 5 m m
NEEDLE BEARING
COUNTERSHAFT
2.
Assemble the pans below as shown.
NOTE: Check that the fingers of the friction damper
are securely set in the grooves of the 1sv2nd syn-
chro hub.
2ND GEAR
3 9 x / + 4 x 2 7 m m
NEEDLE BEARING
SPACER COLLAR
FRICTION DAMPER
SYNCHRO RING
SYNCHRO SPRING
REVERSE GEAR
lST/2NO
SYNCHRO HUB
SYNCHRO SPRING
SYNCHRO RING
FRICTION DAMPER
1ST GEAR
(cont'd)
13-23