Crankcase Separation; Transmission Removal - Suzuki RM-Z250 Service Manual

CRANKCASE SEPARATION

• Remove the engine sprocket spacer 1 and two O-rings 2.
• Remove the oil strainer cap 3 and oil strainer (No.1).
(2-15)
• Remove the crankcase bolts 4.
• Separate the crankcase with the special tool.
 09920-13120: Crankshaft remover
NOTE:
* Set the crankcase separating tool to the clutch side of the
crankcase.
* Separate the crankcase gradually while hitting the crankcase
boss and countershaft softly with a plastic hammer.

TRANSMISSION REMOVAL

• Remove the dowel pins 1 and crankcase gasket 2.
• Remove the oil reed valve 3.
TRANSMISSION AND CRANKSHAFT 10-5