Table Of Contents - Doosan HM 1000 Installation Manual

HM 1000/1250
1. Preparations before shipment .................................................................................. 3
1.1 Installation Site ............................................................................................................................. 3
1.2 Foundation Work .......................................................................................................................... 6
2. Transportation ........................................................................................................... 9
3. What's included ....................................................................................................... 11
3.1 Column & Column Bed Assembly ................................................................................................ 11
3.2 APC Assembly ..............................................................................................................................12
3.3 Table Assembly .............................................................................................................................14
3.4 Splash Guard Assembly .................................................................................................................14
3.5 Tool Magazine & ATC Assembly ......................................................................................................16
3.6 Coolant Tank Assembly & Option ....................................................................................................17
4. Installing the machine temporarily......................................................................... 18
4.1 Temporary installation of the column bed (Z-axis bed) assembly ..................................................18
4.2 Temporary installation of the table bed (X-axis bed) assembly .....................................................20
4.3 Temporary Installation of ATC Base .............................................................................................21
4.4 Temporary Installation of APC......................................................................................................22
5. Second Round of Mortar Injection (Grouting) ....................................................... 23
5.1 Inspecting the foundation holes ...................................................................................................23
5.2 Selection of secondary grouting material .....................................................................................23
5.3 Mixing grout ................................................................................................................................23
5.4 Injecting grout .............................................................................................................................24
5.5 Curing the surface of mortar ........................................................................................................25
6. Assembling the main unit ....................................................................................... 26
6.1 Installing the duct ........................................................................................................................26
6.2 Connecting wires and hydraulic hoses .........................................................................................26
6.3 Removing the transit clamps .......................................................................................................30
6.4 Connecting the main power and main air sources ........................................................................31
6.5 Checking and fueling the oil tanks ...............................................................................................31
7. Power On .................................................................................................................. 33
7.1 Main Power Supply .....................................................................................................................33
7.2 Checking the pressure on each unit .............................................................................................34
7.3 Installing the coupling between Y-axis motor and ball screw.........................................................35
7.4 Keep Relay Settings ....................................................................................................................35
8. Machine Leveling ..................................................................................................... 36
8.1 Preparations for the leveling ........................................................................................................36

Table of Contents

HM1000ISE99
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