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Doosan HM 5000 Atc Troubleshooting
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Doosan HM 5000 Atc Troubleshooting

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Machine Tools
ATC Troubleshooting
(HM 5000/6300/8000)

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Summary of Contents for Doosan HM 5000

  • Page 1 Machine Tools ATC Troubleshooting (HM 5000/6300/8000)
  • Page 3 HM 5000/6300/8000 HM4digitATCE26 ◈ ATC Troubleshooting (HM 8000) If the changer arm is stopped for any reason while changing the tools (M06), you must return the changer arm to the home position manually. However, the countermeasures may differ according to the cause of trouble.
  • Page 4 HM 5000/6300/8000 HM4digitATCE26 4) Press the MANUAL soft key from the bottom soft key bar. ☞ The “ATC APC Manual Switch” screen appears. 5) Press the ATC-ON soft key from the bottom soft key bar. ☞ From the “ATC APC Manual Switch” screen, you will notice that the “ATC Manual Mode”...
  • Page 5 HM 5000/6300/8000 HM4digitATCE26 7) Repeat pressing briefly the “START” button in the ATC manual OP until the main changer arm moves to the home position where it doesn't move further. For 6-1 above: In this case, the changer arm is stuck in the spindle for a reason while changing a tool.
  • Page 6 HM 5000/6300/8000 HM4digitATCE26 ③ Press the Tool Clamp button to manually perform the tool clamping on the spindle. ☞ Ensure that the Unclamp button should be turned off. ④ Repeat briefly pressing the “START” button until the changer arm reaches the home position and wouldn't move further.
  • Page 7 HM 5000/6300/8000 HM4digitATCE26 10) From the PMC DATA screen, check the tool number (D450) in the spindle as well as the tool number (D452) in the waiting pot, and make correction if necessary. When each axis returns to their respective home position, ATC troubleshooting is completed.
  • Page 8 HM 5000/6300/8000 HM4digitATCE26 (Reference) How to correct the data (1) Set the mode switch in the main OP to "MDI". (2) Press the “OFS/SET” key in the right side of the main OP monitor. ▪ The following options will be displayed in the bottom soft key bar.
  • Page 9 HM 5000/6300/8000 HM4digitATCE26 (5) Press the “SYSTEM” key in the right side of the main OP monitor. ▪ The following options will be displayed in the bottom soft key bar. (6) Move to the Keep Relay screen. ① Press the soft keys one after another to move to the Keep Relay screen.
  • Page 10 HM 5000/6300/8000 HM4digitATCE26 ◈ Tool Search Sequence Chart Tool Search Start (T _ _;) ★ AL 2250 “ATC OP Manual Mode” occurs ATC Sub Changer ▪ Switch to Auto (Auto/Manual) in the manual OP. O.P Auto Mode? Searched tool No =Spd.
  • Page 11 HM 5000/6300/8000 HM4digitATCE26 ★ AL 2273 “ATC Sub Tool In/Out Alarm” occurs Sub Changer Arm Out O.K? ▪ Check: X10.2(SCAO.M) –SL32 Sub Changer Arm Out X10.1(SCAO.M) –SL31 Sub Changer Arm In ▪ Sub Changer Wait. Pot Position Output: Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 Y12.3(SCS2.R) –YV34 Sub Changer Pos.
  • Page 12 HM 5000/6300/8000 HM4digitATCE26 ◈ Tool Change (M06) Sequence Chart Tool Change Start (M06) ▪ Return Y, Z to 2nd reference point & Spindle Orientation ATC Change Position & M19 ▪ Program : G91 G30 Y0 Z0 M19 ; Spindle Orientation?
  • Page 13 HM 5000/6300/8000 HM4digitATCE26 ▪ Tool Unclamp Sol. On Command Output: Y14.0(STCP.R) –YV11 Spindle Tool Unclamp Tool Clamp ▪ Check: X8.7(CLMD.M) –SX43 Spindle Clamp Comm. Comm. SW On? ▪ Tool Unclamp Sol. Off Command Output: Y14.0(STCP.R) –YV11 Spindle Tool Unclamp ★ AL 2062“M06 Command Overtime” occurs...
  • Page 14 HM 5000/6300/8000 HM4digitATCE26 ◈ Tool Re-Charge Step Sequence Chart M06 End ▪ Waiting Pot Magazine Side Output: Y2.7(WPMS.R) –YV30 Waiting Pot Mag. Side ▪ Completed: X7.7(WPMS.M) –SL32 Waiting Pot Mag. Side ★ AL 2291 “Waiting Pot Spd/Mag. Side Alarm” occurs Waiting Pot ▪...
  • Page 15 HM 5000/6300/8000 HM4digitATCE26 ▪ Sub Changer Arm In Output: Y2.5(SBAI.R) –YV31 Sub Changer Arm In ▪ Completed: X10.1(SCAO.M) –SL31 Sub Changer Arm In ★ AL 2273 “ATC Sub Tool In/Out Alarm” occurs Sub Changer Arm ▪ Check: X10.1(SCAO.M) –SL31 Sub Changer Arm In In O.K?
  • Page 16 HM 5000/6300/8000 HM4digitATCE26 Revision History ATC Troubleshooting HM 5000/6300/8000 Version Year/Month Revision history Created by 2012. 06 Created a draft (HM4digitATCE26) Jung, Sam Young...

This manual is also suitable for:

Hm 6300Hm 8000