Page 1 Machine Tools HMC Maintenance Manual (Alarm) (HM 1000/ F30i Series...
Page 3: Table Of Contents
HM 1000(F30i Series) HM1000ALE2A Table of Contents 1. Emergency Alarm ........................ 5 1.1 2001 Emg. Button or Axes Emergency ..............5 1.3 2003 Circuit Protect Trip ................. 15 1.4 2004 Hyd. Pump Motor Overload ..............17 1.5 2005 Hyd. Pressure Down Alarm ................ 19 1.6 2006 Spindle Gear Shift Check Switch Alarm ............
Page 4 HM 1000(F30i Series) HM1000ALE2A 2.18 2062 M06 Command Overtime Alarm ............. 101 2.19 2063 ATC Servo Unit Alarm ................. 117 2.20 2064 ATC Door Open ................129 2.21 2066 Splash Guard (APC) Door Open ............131 2.22 2067 APC Overtime Alarm ................134 2.23 2068 Pallet Change Illegal Position ...............
Page 5 HM 1000(F30i Series) HM1000ALE2A 4.8 2202 Machine Lock ..................206 4.9 2203 Screw Conveyor CCW Manual Mode ............208 4.10 2204 Feedrate Override 0%................. 210 4.11 2205 Measurement Device Low Battery ............212 4.12 2206 Measurement Device Alarm ..............213 4.13 2207 Machine Interference Zone Error ............
Page 6 HM 1000(F30i Series) HM1000ALE2A 5.19 2270 ATC Mag. Pot Tool Out SW. Alarm ............285 5.20 2272 ATC Sub Changer Position Check Alarm ..........287 5.21 2273 ATC Sub Tool Arm In/Out Alarm ............. 290 5.22 2274 Tool Changer Spindle/Magazine Side Alarm ..........293 6.
Page 7: Emergency Alarm
HM 1000(F30i Series) HM1000ALE2A 1. Emergency Alarm 2001 Emg. Button or Axes Emergency 1) Description The Emergency Stop push-button switch on the operation panel is pressed down, or at least one Emergency Stop limit switch for the axes is tripped.
Page 8 HM 1000(F30i Series) HM1000ALE2A Emergency Button or Axes Emergency Address Symbol Coil Comment X8.4 ESP.M Emergency Stop A0.0 2001 OP Emergency PB or LS Off X33.6 MRD.M Machine Ready R650.2 APONI Auto Power On Initial Flag R652.7 ARST Alarm Reset...
Page 9 HM 1000(F30i Series) HM1000ALE2A 2002 Main Spindle Servo Alarm 1) Description There occurred an alarm from the main spindle drive unit. 2) Cause of problem ① An error found in the main spindle drive unit ② An error found in the spindle motor, power cable or signal cables 3) Action ①...
Page 10 HM 1000(F30i Series) HM1000ALE2A ◈ Reference) Troubleshooting for each of the spindle amplifier alarms Alarm No. Description Remedy Check the ambient temperature and the load conditions. Motor overheated If the cooling fan stops operating, replace it with a new one.
Page 11 HM 1000(F30i Series) HM1000ALE2A Alarm No. Description Remedy area Check the insulation status of the spindle motor. Check and replace the interface cable. The main power has a phase Check the state of the input power supply to the PSM.
Page 12 HM 1000(F30i Series) HM1000ALE2A Alarm No. Description Remedy coder signal An error in BZ sensor or a problem with the sensor interval Overload in a short time Check and correct the load status. Excessive current in the input Check the state of the input power supply to the PSM.
Page 13 HM 1000(F30i Series) HM1000ALE2A Alarm No. Description Remedy Revolution Signal On Threading Check and replace the position coder cable if necessary. An error in the BZ sensor signal or a problem with the sensor interval Check and replace the position coder cable if necessary.
Page 14 HM 1000(F30i Series) HM1000ALE2A Alarm No. Description Remedy Check and replace the magnetic contactor (KM10) if necessary. Check And Correct The Ladder Sequence. Check and replace the magnetic contactor. (KM20/KM21) Internal Cooling Fan Stopped Replace the spindle amplifier (SPM). Decrease the acceleration/deceleration duty.
Page 15 HM 1000(F30i Series) HM1000ALE2A Alarm No. Description Remedy Check And Correct The Parameter. Check and correct the parameters: N4016N6 / N4017N2 Motor Sensor One-Rotation Replace the feedback cable. Signal Detection Error Adjust the position and distance of the motor sensor.
Page 16 HM 1000(F30i Series) HM1000ALE2A Alarm No. Description Remedy If The Alarm Is Issued When The Motor Is Active. Check The Grounding Wire. If The Spindle Sensor Signal Wire Is Bundled Together With Any Motor Power Line, Separate Them. Replace The Communication Cable Between Amplifier And Module.
Page 17: 2003 Circuit Protect Trip
HM 1000(F30i Series) HM1000ALE2A 2003 Circuit Protect Trip 1) Description The circuit protector that is installed in the electric cabinet is tripped. 2) Cause of problem ① The circuit protector is triggered. (Abnormal signal is detected) ② An error in power control ③...
Page 18 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X2.3 TRIP.M Circuit Protector Trip A0.2 2003 Circuit Protector Trip R652.7 ARST Alarm Reset Input Module (AID32E) : Slot 7 X2.3 40, 41 49, 50 C20A: -XJ411: TRIP -QF81 ATC Motor Brake...
Page 19: 2004 Hyd. Pump Motor Overload
HM 1000(F30i Series) HM1000ALE2A 2004 Hyd. Pump Motor Overload 1) Description An excessive electric current is detected in the hydraulic pump motor. 2) Cause of problem ① Burn in the hydraulic pump motor or the power cable. ② The circuit breaker that detects the excessive current is overloaded or defective itself.
Page 20 HM 1000(F30i Series) HM1000ALE2A Hyd. Pump Motor Overload Address Symbol Coil Comment X2.1 HOVL.M Hydraulic Pump Motor Overload A0.3 2004 Hydraulic Pump Motor Overload R652.7 ARST Alarm Reset Input Module (AID32E) : Slot 7 X2.1 40, 41 C20A: 49, 50...
Page 21: 2005 Hyd. Pressure Down Alarm
HM 1000(F30i Series) HM1000ALE2A 2005 Hyd. Pressure Down Alarm 1) Description The pressure of the power unit falls below the setting value of the Hyd. pressure switch, causing the Hyd. pressure switch to be tripped. 2) Cause of problem ① The hydraulic power unit has an error or its pressure falls below 20kg/㎠.
Page 22 HM 1000(F30i Series) HM1000ALE2A Hydraulic Pressure Down Aux. Hyd. Pressure O.K Flag Hyd. Pressure O.K Hyd. Pressure Check Time(Main)
Page 23 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R841.0 APOKF Aux. Pressure OK Flag R625.3 TMB20 Hyd. Pump On Check Time F0.6 Servo Ready R630.3 HPOK Hyd. Pressure OK A0.4 2005 Hyd. Pressure Down Alarm R652.7 ARST Alarm Reset A0.0...
Page 24: 2006 Spindle Gear Shift Check Switch Alarm
HM 1000(F30i Series) HM1000ALE2A 2006 Spindle Gear Shift Check Switch Alarm 1) Description 2 or more of 3 check switches (Low, Middle, and High) on the spindle head gear range were tripped, or none of them was tripped. 2) Cause of problem The check switch for the main spindle gear range has short-circuited or any of its component parts is defective.
Page 25 HM 1000(F30i Series) HM1000ALE2A Device Connector Signal Address Numbering Symbol (Pin) X6.3 Input Module : Slot Spindle Gear High -SL14 XJ412 (15) SL14 (GSH.M) Y6.3 Output Module : Slot Spindle Gear Middle -KAR52 XJ401 (6) YV14 (GRM.R) Y6.4 Output Module : Slot...
Page 26 HM 1000(F30i Series) HM1000ALE2A Gear Shift End Flag Gear Shift O.K Gear Shift O.K Check Time Gear Shift Range Gear Shift Range Middle Gear Shift Range High...
Page 27 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R841.1 GSTEND Gear Shift End Flag R658.6 Gear Shift O.K X6.1 GSL.M Spindle Gear Low X6.2 GSM.M Spindle Gear Middle X6.3 GSH.M Spindle Gear High R658.2 GSHON Gear Shift On A0.5 2006 Gear Shift Check Switch Alarm R652.7...
Page 28 HM 1000(F30i Series) HM1000ALE2A Reference 3) How to move to DGN (Diagnostic) (1) Press the “SYSTEM” button in the right side of the main OP monitor. ▪ The following soft key bar will be displayed at the bottom. (2) Move to the DGN screen.
Page 29 HM 1000(F30i Series) HM1000ALE2A Reference 4) How to read DGN (Diagnostic) Ex) X 0007 0 0 1 1 0 0 1 0 Bit 1, 4 and 5 in Address X7 turn ON while Bit 0, 2, 3, 6 and 7 turn OFF.
Page 30: 2007 Main Power Phase & Atc Sw Error
HM 1000(F30i Series) HM1000ALE2A 2007 Main Power Phase & ATC SW Error 1) Description An error was found in the power phase error detector that checks the phases of 3-phase power source. 2) Cause of problem Two of the three phases are reversely connected.
Page 31 HM 1000(F30i Series) HM1000ALE2A PSM Contact Check Error Address Symbol Coil Comment X4.5 PHAL.M Power Phase Error Detection K0.5 KPHASE Power Phase Error Detection Used R5323.7 TCFLT Tool Clamp Command Fault K0.6 KHM1000 If HM1000, Set To 1 K7.6 KATC ATC Not Used A0.6...
Page 32: 2008 Psm Power Run Alarm
HM 1000(F30i Series) HM1000ALE2A 2008 PSM Power Run Alarm 1) Description The power supply module has a problem while in operation. 2) Cause of problem There was a problem with the interoperation between KM11 and the auxiliary contact point A.
Page 33 HM 1000(F30i Series) HM1000ALE2A Input Module (AID32E) : Slot 7 X4.0 21,36 C20C: 40,41 XJ412: XT411 PMON -KM11 -KM12 * Shorts, iF PSM2 (KM12) Not Used Power Supply (PSM) Magnetic Contactor On...
Page 34 HM 1000(F30i Series) HM1000ALE2A PSM Power Run Error Power Module Alarm Check Time Address Symbol Coil Comment R629.3 TMB52 Power Module Alarm Check Time A0.7 2008 PSM Power Run Alarm R652.7 ARST Alarm Reset G8.4 B.ESP Emergency Stop X4.3 OSDI.M Operator Side Door Interlock R438.1...
Page 35: 2011 Hyd. Pump Motor Not Run
HM 1000(F30i Series) HM1000ALE2A 2011 Hyd. Pump Motor Not Run 1) Description An error in the magnetic relay that drives the hydraulic pump 2) Cause of problem There was a problem with the interoperation between KA23 and the auxiliary contact point A.
Page 36: 2013 Spindle Stop Signal Alarm
HM 1000(F30i Series) HM1000ALE2A 2013 1.10 Spindle Stop Signal Alarm 1) Description The main spindle drive unit causes an error in the stop signal of the spindle. 2) Cause of problem ① An error found in the main spindle drive unit ②...
Page 37: 2014 Invert Fault Alarm
HM 1000(F30i Series) HM1000ALE2A 2014 1.11 Invert Fault Alarm 1) Description The APC driving motor was over-currented. (Motor Overload Trip) 2) Cause of problem ① The APC motor was overloaded. ② The APC motor or the power cable is defective.
Page 38: 2015 Spindle Tool Unclamp Alarm
HM 1000(F30i Series) HM1000ALE2A 2015 1.12 Spindle Tool Unclamp Alarm 1) Description With the spindle tool clamped (the signal of unclamping the spindle tool is turned off), the signal sensor switch (clamping the spindle tool) is turned off. Or, the signal sensor switch that detects the unclamping of the spindle tool is turned on.
Page 39 HM 1000(F30i Series) HM1000ALE2A Spindle Tool Clamp (SX11) 0.8∼1.2mm Proximity switch Spindle Tool Unclamp (SX15) Spindle Tool Unclamp Alarm Spindle Tool Clamp Flag Address Symbol Coil Comment R841.2 SPTCLF Spindle Tool Clamp Flag K15.1 SP. Max RPM Group A (6K,8K,20K) X6.0...
Page 40 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R5325.3 4SPTCLP Spindle Tool Clamp Command R5325.4 4SPTUNC Spindle Tool Unclamp Command R729.1 SPTCLP Spindle Tool Clamp Command R729.2 SPTUNC Spindle Tool Unclamp Command F0.6 Servo Ready...
Page 41: 2017 Spindle Head Oil Overflow
HM 1000(F30i Series) HM1000ALE2A 2017 1.13 Spindle Head Oil Overflow 1) Description The oil level switch in the spindle head was tripped. 2) Cause of problem ① The lubricant level in the spindle head is excessive due to an error in the oil level switch.
Page 42 HM 1000(F30i Series) HM1000ALE2A Spindle Head Oil Overflow Spindle Head Oil Overflow Check Address Symbol Coil Comment R442.6 TMB119 Spindle Head Oil Overflow Check A2.0 2017 Spindle Head Oil Overflow R652.7 ARST Alarm Reset X6.4 SVOF.M Spindle Head Oil Overflow...
Page 43: 2019 Machine Model Select Keep Relay Not Set
HM 1000(F30i Series) HM1000ALE2A 2019 1.14 Machine Model Select Keep Relay Not Set 1) Description The operator did not configure the Keep Relay (K0.0: HM-630, K0.1: HM-800, K0.2: HM-500) settings, or configured more than one setting. 2) Action Check the Keep Relay settings and select a value appropriate to the machine.
Page 44: Cycle Alarm
HM 1000(F30i Series) HM1000ALE2A 2. Cycle Alarm 2031 Must Be Returned To Ref. Point 1) Description While not restoring the reference point manually, the operator just performed the cycle start in any of the MDI, AUTO, or TAPE mode. 2) Cause of problem The reference point was not restored after the machine turned on.
Page 45 HM 1000(F30i Series) HM1000ALE2A 2032 External Feed Hold (OP Push Button Switch) 1) Description An error in the signal of the feed hold switch while the program is running (in AUTO mode) 2) Cause of problem ① The feed hold switch on the main OP is tripped.
Page 46 HM 1000(F30i Series) HM1000ALE2A 2033 Air Pressure down Alarm 1) Description The air pressure switch is tripped because the air pressure falls below the specified value. 2) Cause of problem ① The factory-supplied air pressure falls below the standard (4kg).
Page 47 HM 1000(F30i Series) HM1000ALE2A Air Pressure Down Alarm Air Pressure Down Check D-Time Address Symbol Coil Comment X3.1 APRS.M Main Air Pressure Check R440.7 TMB104 Air Pressure Down Check D-Time A4.0 2033 Air Pressure Down Alarm R652.7 ARST Alarm Reset K5.1...
Page 48: 2034 Coolant & Lub. Pump Overload
HM 1000(F30i Series) HM1000ALE2A 2034 Coolant & Lub. Pump Overload 1) Description An excessive electric current is detected in the coolant or lubricant pump motor. 2) Cause of problem ① The coolant or lubricant pump motor, or the power cable is burnt out.
Page 49 HM 1000(F30i Series) HM1000ALE2A Device Connector Signal Address Numbering Symbol (Pin) X2.2 Motor Overload Input Module : Slot 07 XJ411 (48) (MOL.M) Coolant & Lub. Motor Overload Address Symbol Coil Comment X2.2 MOL.M Coolant & Lub. Pump Overload A4.1 2034 Coolant &...
Page 50 HM 1000(F30i Series) HM1000ALE2A Input Module (AID32E) : Slot 7 X2.2 40, 41 C20A: 49, 50 -XJ411: APC1 Control Spd. Oil Recovery -QM91 -QM73 Motor (HM1000) Pump Motor MOLF MOLK APC2 Control Coolant Gun Pump -QM92 -QM45 Spd.& Y-Servo Motor (HM1000)
Page 51: 2035 External Coolant Unit Alarm
HM 1000(F30i Series) HM1000ALE2A 2035 External Coolant Unit Alarm 1) Description An error occurred in an external coolant unit. 2) Cause of problem ① The coolant pressure of the TSC unit has decreased, or the filter of the TSC filter unit is clogged.
Page 52 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X3.2 TSCA.M T.S.C Unit AL / Coolant Over Flow F0.6 Servo Ready K9.2 KHTC.M Tank Type High Press. TSC Used Y0.2 CLTM.R Thru-The-Tool / Spindle Coolant R628.5 TMB46 High Press. Check D-Time A4.2...
Page 53 HM 1000(F30i Series) HM1000ALE2A...
Page 54 HM 1000(F30i Series) HM1000ALE2A 2036 Coolant Level Switch Low 1) Description The separation chip conveyor or drum filter chip conveyor triggers the Coolant Level alarm. 2) Cause of problem ① The coolant tank runs out of coolant. ② The Level switch has an error or the wiring has a problem.
Page 55: 2037 Power Back Up Module Error
HM 1000(F30i Series) HM1000ALE2A 2037 Power Back Up Module Error 1) Description A device featuring the optional power backup module has an error in the main power supply unit. 2) Cause of problem ① Power failure in the workshop ② An error in the power backup module 3) Action ①...
Page 56 HM 1000(F30i Series) HM1000ALE2A...
Page 57: 2040 Operator's Door Open Alarm
HM 1000(F30i Series) HM1000ALE2A 2040 Operator’s Door Open Alarm 1) Description The door in the main OP side is open. 2) Cause of problem ① The door in the operator's side is open. ② The door itself has an error or the wiring has a problem.
Page 58 HM 1000(F30i Series) HM1000ALE2A Operator’s Door Open Alarm Address Symbol Coil Comment X4.3 OSDI.M Operator Side Door Interlock A4.7 2040 Operator’s Door Open Alarm R635.7 Auto Mode X33.7 ST.M Cycle Start R652.7 ARST Alarm Reset A25.7 2208 Machine In Service Mode...
Page 59: 2049 Spindle Speed Arrival Alarm
HM 1000(F30i Series) HM1000ALE2A 2049 Spindle Speed Arrival Alarm 1) Description After the spindle rotation command (M03, M04) was instructed, the spindle has failed to reach the instructed revolutions within 20 seconds. 2) Cause of problem ① An error found in parameter settings related to the spindle ②...
Page 60 HM 1000(F30i Series) HM1000ALE2A (Reference) Spindle-related NC Parameter Table HM1000 (1 PATH) NC PARAMETER NC UNIT FS31iA (TEC:TECNOMACH DIA:U.S.A) DATA REMARKS DATA REMARKS 03623 04832 S1 04900 S1 00000000 Index / Rotary Table 04911 S1 Magnification for pitch error com pensation for each axis...
Page 61 HM 1000(F30i Series) HM1000ALE2A HM1000 (1 PATH) NC PARAMETER NC UNIT FS31iA (TEC:TECNOMACH DIA:U.S.A) DATA REMARKS DATA REMARKS 04042 S1 Velocity loop proportional gain on 04076 S1 Ordinary orientation: Motor speed orientation (High) lim it value on orientation 04043 S1...
Page 62 HM 1000(F30i Series) HM1000ALE2A HM1000 (1 PATH) NC PARAMETER NC UNIT FS31iA (TEC:TECNOMACH DIA:U.S.A) DATA REMARKS DATA REMARKS 04119 S1 04330 S1 Acceleration lim itation start speed at ⓐ Deceleration-time excitation current change time constant/excitation current change time constant deceleration tim e (Low ) ⓐ...
Page 63 HM 1000(F30i Series) HM1000ALE2A HM1000 (1 PATH) NC PARAMETER NC UNIT FS31iA (TEC:TECNOMACH DIA:U.S.A) DATA REMARKS DATA REMARKS 04410 S1 Disturbance input function : m easurem ent start frequency 04411 S1 Disturbance input function : m easurem ent end frequency...
Page 64 HM 1000(F30i Series) HM1000ALE2A (Reference) To change the parameter settings (1) Set the mode switch in the main OP to "MDI". (2) Press the “OFS/SET” key in the right side of the main OP monitor. ▪ The following soft key bar will be displayed at the bottom.
Page 65 HM 1000(F30i Series) HM1000ALE2A (5) Press the “SYSTEM” button in the right side of the main OP monitor. ▪ The following soft key bar will be displayed at the bottom. (6) Press the 〔PARAMETER〕 key in the soft key bar.
Page 66: 2050 Spindle Rotation Malfunction
HM 1000(F30i Series) HM1000ALE2A 2050 2.10 Spindle Rotation Malfunction 1) Description The spindle rotation command is instructed under the condition where the spindle is prohibited from rotating. 2) Cause of problem After the machine starts initially, the rotation command is instructed with no revolution (S- code command) specified.
Page 67 HM 1000(F30i Series) HM1000ALE2A Gear Shift On Spindle Gear Range Spindle Gear Range Middle Spindle Gear Range High Address Symbol Coil Comment X35.6 SROT.M Manual Spindle Rotation R654.2 Spindle Stand-By R649.6 Operator Door Close Confirm R654.1 SBYA Spindle Stand-By Aux R635.6...
Page 68 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment K16.7 KMTM150 Used Variable Orientation Func R658.2 GSHON Gear Shift On A6.1 2050 Spindle Rotation Malfunction R652.7 ARST Alarm Reset R603.2 Rigid Tapping F7.2 S Function Strobe R1649.0 M150SF Multi M150 And SF Command R1649.1...
Page 69: 2051 Spindle Orientation Overtime
HM 1000(F30i Series) HM1000ALE2A 2051 2.11 Spindle Orientation Overtime 1) Description Since the spindle orientation command was instructed in manual or auto mode, no completion signal is output within 15 seconds. 2) Cause of problem ① An error in parameter settings related to the spindle orientation ②...
Page 70 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R653.0 MEND M-Function End G70.6 ORCMA Orientation Command X4.2 OSDO.M Machine Door Unlock By Key Switch R727.2 MORC Man Spindle Orientation Command F45.7 ORARA Spindle Orientation Complete...
Page 71 HM 1000(F30i Series) HM1000ALE2A HM1000 (1 PATH) NC PARAMETER NC UNIT FS31iA (TEC:TECNOMACH DIA:U.S.A) DATA REMARKS DATA REMARKS 04042 S1 Velocity loop proportional gain on 04076 S1 Ordinary orientation: Motor speed orientation (High) lim it value on orientation 04043 S1...
Page 72: 2055 Spindle Tool Cl/Uncl Overtime Alarm
HM 1000(F30i Series) HM1000ALE2A 2055 2.12 Spindle Tool CL/UNCL Overtime Alarm 1) Description It has passed 10 seconds since the position sensor switch of the spindle tool unclamp cylinder did not match with the applicable instruction. 2) Cause of problem ①...
Page 73 HM 1000(F30i Series) HM1000ALE2A Spindle Tool CL/UNC Overtime Alarm Spindle Tool CL/UNC Overtime Alarm Address Symbol Coil Comment R626.5 TMB30 Spindle Clamp / Unclamp Check Time A6.6 2055 Spindle Tool CL / UNCL Overtime Alarm R652.7 ARST Alarm Reset A1.6...
Page 74: 2056 Gear Shifting Overtime
HM 1000(F30i Series) HM1000ALE2A 2056 2.13 Gear Shifting Overtime 1) Description The gear shifting is not complete within 40 seconds after the command was instructed. 2) Cause of problem ① An error found in the solenoid valve for shifting the main spindle gear, or short-circuit of or error in the gear-shift switch ②...
Page 75 HM 1000(F30i Series) HM1000ALE2A Gear Shift O.K Check Time Gear Shift Overtime Gear Shift On Spindle Gear Range Spindle Gear Range Middle Spindle Gear Range High Address Symbol Coil Comment R625.7 TMB24 Gear Shift Overtime A6.7 2056 Gear Shift Overtime Alarm R652.7...
Page 76 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R657.4 SGRL Spindle Gear Range Low R657.1 Spindle Gear Middle R657.5 SGRM Spindle Gear Range Middle R657.2 Spindle Gear High R657.6 SGRH Spindle Gear Range High X6.1 GSL.M Spindle Gear Low Y6.3 GRM.R...
Page 77 HM 1000(F30i Series) HM1000ALE2A * Hydraulic Flow Diagram of Spindle Head Unclamp Middle High Tool Clamp Φ1.0 Φ1.2 Φ1.0 Gear Tool Shifter Unclamp...
Page 78: 2058 Tool No. Select Keep Relay Not Set
HM 1000(F30i Series) HM1000ALE2A 2058 2.14 Tool No. Select Keep Relay Not Set 1) Description An error in the Keep Relay setting that specifies the maximum number of tool pots. 2) Cause of problem The Keep Relay setting that enables you to select the maximum number of tool pots is not specified, or more than one setting is found.
Page 79 HM 1000(F30i Series) HM1000ALE2A (Reference) To change the Keep Relay settings (1) Set the mode switch in the main OP to "MDI". (2) Press the “OFS/SET” key in the right side of the main OP monitor. ▪ The following soft key bar will be displayed at the bottom.
Page 80 HM 1000(F30i Series) HM1000ALE2A (5) Press the “SYSTEM” button in the right side of the main OP monitor. ▪ The following soft key bar will be displayed at the bottom. (6) Move to the Keep Relay screen. ① Press the soft keys one after another to move to the Keep Relay screen.
Page 81 HM 1000(F30i Series) HM1000ALE2A (7) Enter a desired Keep Relay number and press [SEARCH], or move the cursor to the Keep Relay item and enter 1 or 0. Then, press the INPUT button. (8) When done, move back to “SETTING” and turn off “PARAMETER WRITE”(“1” ‘0”).
Page 82: 2059 T-Code Command Illegal Position
HM 1000(F30i Series) HM1000ALE2A 2059 2.15 T-Code Command Illegal Position 1) Description When the tool magazine or ATC waiting pot had not been initialized, a tool was called (T_:). 2) Cause of problem ①A positioning error in switches that check the home position of ATC or tool magazine ②...
Page 83 HM 1000(F30i Series) HM1000ALE2A T-Code Initial Position T-Code Initial Position 2 (M06) T-Code Initial Pos. 3 (RTCCMD) T-Code Initial Pos. 1 (TCMDF)
Page 84 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R446.0 TMB145 Alarm 2059/2060 Aux D-Time A7.2 2059 T-Code Command Illegal Position R652.7 ARST Alarm Reset A32.5 2262 ATC Magazine Guard Door Open K7.6 KATC ATC Not Use R730.5 2059B 2059B R730.6...
Page 85 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X11.3 MCLS.M Main Changer Left Side X10.7 WPRS.M Waiting Pot Backward X10.6 WPFD.M Waiting Pot Forward X11.1 MCMS.M Main Changer Mag. Side X7.7 WPMS.M Waiting Pot Magazine Side_HM4D X7.6 WPSS.M Waiting Pot Spindle Side_HM4D F216.2...
Page 86 HM 1000(F30i Series) HM1000ALE2A ※ T-Code Initial Position 1 (Tool Command) Address X10.1 X10.3 X10.4 X10.5 X10.7 X11.1 X11.4 X11.5 X11.6 Status 1 or 0 0 or 1 ※ T-Code Initial Position 2 (M06) Addres X10.1 X10.3 X10.4 X10.5 X10.6 X10.7...
Page 87 HM 1000(F30i Series) HM1000ALE2A ※Hydraulic Circuit Diagram of ATC Sub Changer Arm In / Out SX31 Tool Pull Out Waiting Pot Home Mag.Pot Wait.Pot SX32 Forward Backward Position Position Position Confirm SL39 Tool SX33 SX34 SX35 Detect SX38 S2 S3...
Page 88 HM 1000(F30i Series) HM1000ALE2A (Reference) How to move to DGN (Diagnostic) (1) Press the “SYSTEM” button in the right side of the main OP monitor. ▪ The following soft key bar will be displayed at the bottom. (2) Move to the DGN screen.
Page 89 HM 1000(F30i Series) HM1000ALE2A ◈Tool Search Sequence Chart Tool Search Start (T _ _;) ★ AL 2250 “ATC OP Manual Mode” occurs ATC Sub Changer ▪ Turn the mode switch in the manual OP to Auto. O.P Auto Mode? Searched tool No = Spd.
Page 90 HM 1000(F30i Series) HM1000ALE2A ▪ Output: Y4.1(SCAO.R) –YV32 Sub Changer Arm Out Sub Changer Arm Out ▪ Completed: X10.2(SCAO.M) SL32 Sub Changer Arm Out ★ AL 2273 “ATC Sub Tool In/Out Alarm” occurs Sub Changer Arm ▪ Check: X10.1(SCAO.M) –SL31 Sub Changer Arm In Out? X10.2(SCAO.M) –SL32 Sub Changer Arm Out...
Page 91: 2060 M06 Command Illegal Position
HM 1000(F30i Series) HM1000ALE2A 2060 2.16 M06 Command Illegal Position 1) Description A tool change was instructed (by M06 or manually) in other than the home position. 2) Cause of problem ① The tool had not been called before the instruction.
Page 92 HM 1000(F30i Series) HM1000ALE2A 2060A M06 Initial Position HM10 M06 Initial Position Address Symbol Coil Comment R446.0 TMB145 Alarm 2059/2060 Aux D-Time A7.3 2060 M06 Command Illegal Position R652.7 ARST Alarm Reset A32.5 2262 ATC Magazine Guard Door Open K7.6...
Page 93 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R455.0 M06CDF M06 Command Flag R708.2 STSECH Spindle Tool Search R842.1 ATCALM ATC Alarm R709.0 ATCMST ATC Macro Start R408.3 M231 Tool Changer M-Code Aux R600.3 ATC Change Macro Call R718.4 TSMDM ATC Sub Change Manual Mode K6.0...
Page 94 HM 1000(F30i Series) HM1000ALE2A Device Connector Signal Address Numbering Symbol (Pin) X6.0 Spindle Tool Clamp -SX11 Input Module : Slot 8 XJ411 (16) SX11 (STCP.M) Mag. Tool Pot-Out X10.0 -SL39 Input Module : Slot 9 XJ413 (16) SL39 Confirm (TPOT.M) Sub Changer Arm X10.1...
Page 95 HM 1000(F30i Series) HM1000ALE2A (Reference) How to move to DGN (Diagnostic) (1) Press the “SYSTEM” button in the right side of the main OP monitor. ▪ The following soft key bar will be displayed at the bottom. (2) Move to the DGN screen.
Page 96 HM 1000(F30i Series) HM1000ALE2A 1. ATC Changer At a Glance Main Changer (180CW/180CCW) Magazine Waiting Pot (Forward/Backward) Main Changer (Left Side) Main Changer (Spd./Mag. Side) Main Changer (Right Side) Sub Changer Main Changer (Home/Mag. Pot Pos.) (Spd./Mag. Side) 2. Position of the Main Changer...
Page 97 HM 1000(F30i Series) HM1000ALE2A 3. Position of the Sub Changer Arm Sub Changer Home Position Mag. Pot Position Waiting Pot Position 4. Tool change instruction steps Locate the tool that was instructed in the magazine, and insert it into the waiting pot. ( Txx ;...
Page 98 HM 1000(F30i Series) HM1000ALE2A ⑦ When the Z axis has moved to the primary reference point, the tool will be removed from the spindle. ⑧ The main changer arm rotates by 180 degrees. ⑨ The Z axis moves to the secondary reference point.
Page 99 HM 1000(F30i Series) HM1000ALE2A ◈ Tool Change (M06) Sequence Chart Tool Change Start (M06) ATC Main O.P ★ AL 2250 “ATC O.P Manual Mode” occurs Auto Mode? ★ AL 2260“M06 Command Illegal Position” occurs Tool Search ▪ Check: Perform the tool search.
Page 100 HM 1000(F30i Series) HM1000ALE2A “1” ▪ Output: Y5.1(MCSS.R) –YV42 Main Changer Spd Side Main Changer Spindle Side ▪ Completed: X11.2(MCSS.M) –SX42 Main Chan. Spd Side ★ AL 2274“Tool Changer Spindle/Mag Side Alarm” occurs Main Changer ▪ Check: X11.1(MCMS.M) –SX41 Main Chan. Mag Side Spindle Side? X11.2(MCSS.M) –SX42 Main Chan.
Page 101 HM 1000(F30i Series) HM1000ALE2A ▪ Output: Y5.5(CACW.R) –YV11 M-Chan. Arm 180CW Changer Arm 180CW Rotation ▪ Completed: X11.4(CACW.M) –SX45 M-Chan. Arm 180CW ★ AL 2055“Spindle Tool CL/UC Overtime Alarm” occurs M-Chan. Arm ▪ Check: X11.4(CACW.M) –SX45 M-Chan. Arm 180CW 180CW? X11.5(CACC.M) –SX46 M-Chan.
Page 102: 2061 T-Code Command Over Alarm
HM 1000(F30i Series) HM1000ALE2A 2061 2.17 T-Code Command Over Alarm 1) Description A T code that is not appropriate to the machine is instructed. 2) Cause of problem A larger pot number than the pot count available in the machine is called.
Page 103: 2062 M06 Command Overtime Alarm
HM 1000(F30i Series) HM1000ALE2A 2062 2.18 M06 Command Overtime Alarm 1) Description The tool change command (M06) was instructed but not completed within 6 seconds. 2) Cause of problem In most cases, this happens if a tool is stuck in the changer arm while it is changed.
Page 104 HM 1000(F30i Series) HM1000ALE2A M06 Command Overtime Aux 2 Address Symbol Coil Comment R625.6 TMB23 M06 Command Overtime A7.5 2062 M06 Command Overtime Alarm R652.7 ARST Alarm Reset A7.2 2059 T-Code Command Illegal Position A7.3 2060 M06 Command Illegal Position A30.0...
Page 105 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment F218.5 MTC-FM Manual Tool Pot Call From matrix F218.6 MTR.FM Manual Tool Pot Return From matrix K6.0 KMATRX Matrix Tool Magazine Is Used Y10.3 SVON.R TMG Servo On R711.4 SPSTSH Spindle Tool Search Keep K18.7...
Page 106 HM 1000(F30i Series) HM1000ALE2A 2) Change the value of "Keep Relay K12.2" to 1. ▪ K12.2(KMATC) : If you want to adjust the position of ATC changer, set it to 1. (This will control the servo motor regardless of the changer arm position) 3) Press the MODE key on the start screen [r 0000] of the servo drive to display [ rd-off ].
Page 107 HM 1000(F30i Series) HM1000ALE2A 6) From the [Jr.0000 ] screen, use the up/down arrow keys to rotate the magazine in a desired direction. In such a way, adjust the pot position.  Fine-tune the magazine position ▪ If you want to fine-tune the magazine position, set parameter #27 to a lower value.
Page 108 HM 1000(F30i Series) HM1000ALE2A 9) In the [ rd-off ] screen, press the up arrow key to display [ Org.S - - ].  [ Org.S - - ] : Origin mode 10) From the [Org.S - - ] screen, press and hold the SET key for 7 seconds. The screen will blink and switch to [r 0001 ].
Page 109 HM 1000(F30i Series) HM1000ALE2A Centering 2) Adjusting the waiting pot position ① Move to the waiting pot position of the sub changer Install the centering fixture between waiting pot and sub changer and move the sub changer to the pot position.
Page 110 HM 1000(F30i Series) HM1000ALE2A ※ Reference 3) Alignment between ATC and spindle 1) Check and adjust the spindle orientation In the current spindle orientation (M19), install the indicator on the pallet and present the gauge to the spindle driving key or key place. While...
Page 111 HM 1000(F30i Series) HM1000ALE2A 5) Insert the centering fixture into the changer arm. ① Perform "Pin Unlocking" in manual operation. ② Insert the changer arm fixture into the changer arm. 6) Use the adjustable (up/down, forward/backward) bolts to set the exact center of ATC centering fixture and adjust the distance between two centering fixtures.
Page 112 HM 1000(F30i Series) HM1000ALE2A ※ Reference 4) Tool Search Sequence Chart Tool Search Start (T _ _;) ★ AL 2250 “ATC OP Manual Mode” occurs ATC Sub Changer ▪ Turn the mode switch in the manual OP to Auto. O.P Auto Mode? Searched tool No = Spd.
Page 113 HM 1000(F30i Series) HM1000ALE2A ▪ Output: Y4.1(SCAO.R) –YV32 Sub Changer Arm Out Sub Changer Arm Out ▪ Completed: X10.2(SCAO.M) –SL32 Sub Changer Arm Out ★ AL 2273 “ATC Sub Tool In/Out Alarm” occurs Sub Changer Arm ▪ Check: X10.1(SCAO.M) –SL31 Sub Changer Arm In Out? X10.2(SCAO.M) –SL32 Sub Changer Arm Out...
Page 114 HM 1000(F30i Series) HM1000ALE2A ※ Reference 5) Tool Changing (M06;) Sequence Chart Tool Change Start (M06) ATC Main O.P ★ AL 2250 “ATC O.P Manual Mode” occurs Auto Mode? ★ AL 2260“M06 Command Illegal Position” occurs Tool Search ▪ Check: Perform the tool search.
Page 115 HM 1000(F30i Series) HM1000ALE2A “1” ▪ Output: Y5.1(MCSS.R) –YV42 Main Changer Spd Side Main Changer Spindle Side ▪ Completed: X11.2(MCSS.M) –SX42 Main Chan. Spd Side ★ AL 2274“Tool Changer Spindle/Mag Side Alarm” occurs Main Changer ▪ Check: X11.1(MCMS.M) –SX41 Main Chan. Mag Side Spindle Side? X11.2(MCSS.M) –SX42 Main Chan.
Page 116 HM 1000(F30i Series) HM1000ALE2A ▪ Output: Y5.5(CACW.R) –YV11 M-Chan. Arm 180CW Changer Arm 180CW Rotation ▪ Completed: X11.4(CACW.M) –SX45 M-Chan. Arm 180CW ★ AL 2055“Spindle Tool CL/UC Overtime Alarm” occurs M-Chan. Arm ▪ Check: X11.4(CACW.M) –SX45 M-Chan. Arm 180CW 180CW? X11.5(CACC.M) –SX46 M-Chan.
Page 117 HM 1000(F30i Series) HM1000ALE2A ※ Reference 6) Tool Re-Charging Sequence Chart M06 End ▪ Output: Y4.7(WPFD.R) –YV41 Waiting Pot Forward Waiting Pot Forward ▪ Completed: X10.6(WPFD.M) –SX36 Waiting Pot Forward ★ AL 2256 “Waiting Pot Backward/Forward Alarm” occurs Waiting Pot ▪...
Page 118 HM 1000(F30i Series) HM1000ALE2A “1” ▪ Output: Y12.2(SCS1.R) –YV33 Sub Changer Pos. 1 Sub Changer Mag. Pot Position Y12.3(SCS2.R) –YV34 Sub Changer Pos. 2 Y12.4(SCS3.R) –YV35 Sub Changer Pos. 3 Y12.5(SCS4.R) –YV36 Sub Changer Pos. 4 ▪ Completed: X10.4(SCMP.M)–SX34 Sub Chan.Mag.Pot Pos.
Page 119: 2063 Atc Servo Unit Alarm
HM 1000(F30i Series) HM1000ALE2A 2063 2.19 ATC Servo Unit Alarm 1) Description The servo motor inverter that drives the tool magazine tripped an alarm. 2) Cause of problem ① An error in the servo motor inverter ② An error in the servo motor or the wiring 3) Action Refer to the servo motor manual, and repair or replace the defective part.
Page 120 HM 1000(F30i Series) HM1000ALE2A Tool Magazine Servo Amp...
Page 121 HM 1000(F30i Series) HM1000ALE2A ◈ Refer to "Troubleshooting by the servo drive alarm". (1) UV (Under Voltage) Alarm : This alarm warns that the main unit is running out of direct voltage. Message on the front display This alarm is tripped when the internal DC link voltage falls below the set Description value.
Page 122 HM 1000(F30i Series) HM1000ALE2A (2) OH (Over Heat) Alarm : This is a overheat alarm. Message on the front display Description This alarm is tripped if the internal IPM device is overheat or has an error. ▪ Turn off the servo drive and wait until it cools down. Then, turn it back on Troubleshootin and see if the same alarm occurs again.
Page 123 HM 1000(F30i Series) HM1000ALE2A (3) OV (Over Voltage) Alarm : This alarm warns that the direct voltage to the main unit is excessive. Message on the front display This alarm is tripped when the internal DC link voltage falls below the set Description value.
Page 124 HM 1000(F30i Series) HM1000ALE2A (4) CO Alarm : An alarm that is tripped from an encoder signal error Message on the front display Description This alarm occurs if the signal from the encoder has an error. ▪ Disconnect the encoder data transfer cable from the servo drive, and reconnect it as it may be connected improperly.
Page 125 HM 1000(F30i Series) HM1000ALE2A (5) OS (Over Speed) Alarm : This is an over-speed alarm. Message on the front display Description This alarm occurs when the motor speed exceeds the limit. ▪ Disconnect the encoder data transfer cable from the servo drive, and reconnect it as it may be connected improperly.
Page 126 HM 1000(F30i Series) HM1000ALE2A (6) OL (Over Load) Alarm : This is an overload alarm. Message on the front display ▪ This alarm occurs if the overload state of the servo motor lasts for more than specified. ▪ Overload detection time...
Page 127 HM 1000(F30i Series) HM1000ALE2A (7) OC (Over Current) Alarm : This is an over-current alarm. Message on the front display Description This alarm is tripped when the motor is over-currented. ▪ Check if the acceleration parameter (No. 29) and the deceleration Troubleshootin parameter (No.
Page 128 HM 1000(F30i Series) HM1000ALE2A (9) PE (Parameter Error) Alarm : This is a parameter error alarm. Message on the front display This alarm occurs if the parameters of the servo drive are out of the set Description range. ▪ Reset the parameters and the compensation values of the servo drive, and set them as appropriate again.
Page 129 HM 1000(F30i Series) HM1000ALE2A (10) rP (Residue Pulse) Alarm(ALP-rP) : This alarm occurs due to an excessive position deviation. Message on the front display This alarm occurs if the residue pulse (RP) exceeds the limit specified for Description parameter no. 19 while the servo drive is controlling the position information.
Page 130 HM 1000(F30i Series) HM1000ALE2A (11) EN (Battery) Alarm : This alarm occurs due to an encoder backup battery error. ▪ The servo drive that is connected to the motor consumes the battery for driving itself if no main (external) power is applied.
Page 131: 2064 Atc Door Open
HM 1000(F30i Series) HM1000ALE2A 2064 2.20 ATC Door Open 1) Description The ATC door is open. 2) Cause of problem ① The signal of closing the door was lost since the door was open abnormally (not in Auto mode or in Manual mode).
Page 132 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X12.2 ATDC.M ATC Door Close K0.6 KHM1000 If HM1000, Set To 1 Y3.1 ATDC.R ATC Door Close R628.4 TMB45 ATC Door Open Alarm D-Time A7.7 2064 ATC Door Open R635.7 Auto Mode X33.7...
Page 133: 2066 Splash Guard (Apc) Door Open
HM 1000(F30i Series) HM1000ALE2A 2066 2.21 Splash Guard (APC) Door Open 1) Description The splash guard door was open. 2) Cause of problem ① The signal of closing the splash guard door was lost since the door was open abnormally (not in Auto mode or in Manual mode).
Page 134 HM 1000(F30i Series) HM1000ALE2A M259 Command Delay Time Address Symbol Coil Comment R4037.7 SGDC1/2 Splash Guard Door Close 1/2 R453.5 TMB206 Command Delay Time A8.1 2066 Splash Guard(APC) Door Open R635.7 Auto Mode X33.7 ST.M Cycle Start R652.7 ARST Alarm Reset R1420.7...
Page 135 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X33.7 ST.M Cycle Start R652.7 ARST Alarm Reset K10.4 KSGDOR Splash Guard Door Not Used K7.7 KAPC APC Not Used R766.0 SGD1OP Splash Guard Door 1 Open Command R766.1 SGD1CL Splash Guard Door 1 Close Command R776.0...
Page 136: 2067 Apc Overtime Alarm
HM 1000(F30i Series) HM1000ALE2A 2067 2.22 APC Overtime Alarm 1) Description A command of M60 (Pallet Change), M61 (APC Unload) or M62(APC Load) was instructed but not complete within 250 seconds since then. 2) Cause of problem An error in adjusting the detection switch for each sequence, the solenoid valve, the wiring,...
Page 137 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R759.1 2067A1 HM10 APC Overtime Alarm Aux. R759.2 2067A2 HM4D APC Overtime Alarm Aux. 2 A8.2 2067 APC Overtime Alarm R456.0 TMB220 HM4D APC Overtime Check Time R652.7 ARST Alarm Reset A10.1...
Page 138 HM 1000(F30i Series) HM1000ALE2A ※ Pallet Changing (M60) Sequence Chart M60 Command ★ AL 2326 “APC O.P Manual Mode” occurs APC O.P ▪ From the APC manual OP, turn the mode switch to Auto. Auto Mode? ▪ Move to the Z-axis reference point Move to Z-Axis 1 Ref.
Page 139 HM 1000(F30i Series) HM1000ALE2A ▪ Output: Y8.5(CRET.R) –KA92 Pallet Changer Arm Ret. APC 1 Arm Return ▪ Completed: X14.1(ARET.M) –SL72 Pallet Chan. Arm 1 Ret. ★ AL 2329 “APC Arm Advance./Return. Alarm” occurs APC 1 Arm ▪ Check: X14.0(AADV.M) –SL71 Pallet Chan. Arm 1 Adv.
Page 140 HM 1000(F30i Series) HM1000ALE2A ▪ Output: Y7.7(SG2C.R) –YV74 S/G Door 2 Close APC 2 Door Close ▪ Completed: X16.3(SG2C.M) –SL8D S/G Door 2 Close ★ AL 2331“Splash Guard Door Open /Close Alarm” occurs APC 2 Door ▪ Check: X16.0(SG1O.M) –SL8A S/G Door 1 Open Close O.K?
Page 141 HM 1000(F30i Series) HM1000ALE2A Go To “A” Pallet Stay On ▪ Check: X14.5(PSTL.M) –SL76 Pallet Stay ON Right Side For Left Side? X15.5(PSTR.M) –SL86 Pallet Stay ON Left Side ▪ Move to X-axis 3rd ref. point Move to X-Axis 3rd Ref. Point ▪...
Page 142 HM 1000(F30i Series) HM1000ALE2A ▪ Move to X-axis 2nd ref. point ▪ Output: Y5.7(SG1O.R) –YV71 S/G Door 1 Open Move to X-Axis 2nd Ref. Point ▪ & Splash Guard Door 1 Open Output: Y7.7(SG1C.R) –YV74 S/G Door 2 Close & Splash Guard Door 2 Close ▪...
Page 143: 2068 Pallet Change Illegal Position
HM 1000(F30i Series) HM1000ALE2A 2068 2.23 Pallet Change Illegal Position 1) Description A command of M60, M61, M62, M63 or M64 was instructed when the APC was not in the initial operation state. 2) Cause of problem ① An error in adjusting the switch that checks the initial conditions of APC ②...
Page 144 HM 1000(F30i Series) HM1000ALE2A ※ Position of APC 1, 2 APC 1 APC 2 ※ Position of Switch for APC 1, 2 APC 1 APC 2 -SL71 -SL81 APC 1 APC 2 -SL73 -SL75 -SL83 -SL85 -SL76 -SL86 -SL74 -SL84...
Page 145 HM 1000(F30i Series) HM1000ALE2A ※ APC 1 Unload/Load Initial Position X14.0 X14.1 X14.3 X14.4 X14.5 X15.5 M61(APC 1 Unload) W/P 1(Off) 0(On) 1(On) 0(Off) 0(Off) 1(On) M61(APC 1 Unload) WO/P 1(Off) 1(Off) 0(Off) 1(On) 0(Off) 0(Off) M62(APC 1 Load) W/P...
Page 146 HM 1000(F30i Series) HM1000ALE2A Device Connector Signal Address Numbering Symbol (Pin) Ret. Slowdown (ABS2.M) Pallet Cha. Arm2 X15.4 -SL85 Input Module : Slot 10 XJ414 (27) SL85 Middle Pos. (ABP2.M) Pallet Stay On For X15.5 -SL86 Input Module : Slot 10...
Page 147 HM 1000(F30i Series) HM1000ALE2A APC1 Unload Initial Position APC2 Unload Initial Position APC1 Load Initial Position APC2 Load Initial Position...
Page 148 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R759.3 2068A1 HM10 Pallet Change Illegal Position R456.1 TMB221 M61/M62 Command Illegal Position A8.3 2068 Pallet Change Illegal Position R607.2 APC 1 Unload R757.3 APUNIP APC 1 Unload Initial Position R760.0 M61CD APC 1 Unload Command R607.4...
Page 149 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X14.4 PMPS.M Pallet Changer Arm 1 Middle Position X14.0 AADV.M Pallet Changer Arm 1 Advance X7.1 TPCL.M Pallet Clamp X7.5 TLDN.M Tool Length Sensor Down K0.7 KTLENG Moving Type Tool Meas. Is Used R648.6...
Page 150: 2071 Hm10 Z-Axis Interlock Alarm
HM 1000(F30i Series) HM1000ALE2A 2071 2.24 HM10 Z-Axis Interlock Alarm 1) Description The switch on the ATC main changer, which is designed to prevent a collision with the Z axis, was tripped. 2) Cause of problem ① There was a collision with the ATC main changer.
Page 151: 2082 Apc Pallet Stay On Check Alarm
HM 1000(F30i Series) HM1000ALE2A 2082 2.25 APC Pallet Stay On Check Alarm 1) Description An error occurred in the unload checking switch of APC palette #1 and #2 after the pallet change command was instructed. 2) Cause of problem An error occurred in the switch that checks the position of the pallet while M71 or M72 was performing.
Page 152 HM 1000(F30i Series) HM1000ALE2A ※ Position of the Pallet Stay On switches on APC 1, 2 Pallet Stay On Left Side APC 1 APC 2 Pallet Stay On Right Side ※ Position of the table switch Pallet Stay On Pallet Clamp...
Page 153 HM 1000(F30i Series) HM1000ALE2A APC Pallet Stay On Check D-Time APC Arm Return Confirm Address Symbol Coil Comment R446.2 TMB147 APC Pallet Stay On Check D-Time A10.1 2082 APC Pallet Stay On Check Alarm R652.7 ARST Alarm Reset K7.6 KATC ATC Not Used K0.6...
Page 154 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X14.6 TSNP.M Pallet Stay On X7.1 PTCL.M Pallet Clamp R772.5 APRETC APC Arm Return Confirm R757.5 APCCHG Pallet Change Command R1420.7 PMGSEL PMG Operation Selected X14.1 ARET.M Pallet Changer Arm1 Return X14.3 RETS.M...
Page 155: 2091 B-Axis Command Error(Inc. Dec. Point)
HM 1000(F30i Series) HM1000ALE2A 2091 2.26 B-Axis Command Error(Inc. Dec. Point) 1) Description The coordinate instruction on the B axis is invalid. 2) Cause of problem A number that is not a multiple of 1 degree (i.e., not an integer) was entered in the B-axis coordinate (angle) instruction.
Page 156 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment F102.1 F102.2 R753.0 BDATA1 B-Axis Data Compare(.020<.XXX) R753.1 BDATA2 B-Axis Data Compare(.980>.XXX) F0.5 Cycle Start K0.6 KHM1000 If HM1000 Set to 1 R750.5 BCMDER B-Axis Command Error R435.4 TMB61 B-Axis Command Error D-Time A11.2...
Page 157: 2139 Tsc W/Tank Motor Overload
HM 1000(F30i Series) HM1000ALE2A 2139 2.27 TSC W/Tank Motor Overload 1) Description The coolant pressure alarm has occurred from the high-pressure TSC unit (with tank type or cool jet & dual, middle TSC). 2) Cause of problem ① Insufficient coolant ②...
Page 158: 2142 Please Turn Off And On Nc Power
HM 1000(F30i Series) HM1000ALE2A 2142 2.28 Please Turn Off And On NC Power 1) Description In the Machine Lock state, activate the B axis to reboot NC. 2) Cause of problem The B axis was activated in the state of Machine Lock.
Page 159: Single Block Alarm
HM 1000(F30i Series) HM1000ALE2A 3. Single Block Alarm 2160 Lub. Level Low 1) Description The lubricant tank that supplies lubricant to the axial guide ways, the ball screws, and the bearings has run out of lubricant. 2) Cause of problem ①...
Page 160 HM 1000(F30i Series) HM1000ALE2A Lub. Level Lub. Level Switch...
Page 161: 2161 Lub. Pressure Alarm
HM 1000(F30i Series) HM1000ALE2A 2161 Lub. Pressure Alarm 1) Description After the lubricant motor of the lubricant tank that supplies lubricant to machine components such as guide ways, ball screws and bearings started driving, the pressure does not increase to a specified level (15Kg/㎠), or it does not fall back to the specified level within 10 seconds ever since.
Page 162 HM 1000(F30i Series) HM1000ALE2A Lub. Oil Pressure Down Lub. Pressure Alarm Lub. Pressure Check D-Time Address Symbol Coil Comment R841.6 LPRSAL Lub. Pressure Alarm A20.0 2161 Lub. Oil Pressure Down R373.6 AL50R AL50 Reset R652.7 ARST Alarm Reset R620.0 TM01 Guide Way Lub.
Page 163: 2162 Parts Count End Alarm
HM 1000(F30i Series) HM1000ALE2A 2162 Parts Count End Alarm 1) Description The parts count reaches the limit. 2) Cause of problem The count of the machined parts reaches the maximum value. 3) Action Adjust the parts count settings, or reset it.
Page 164: 2164 Oil Cooling Unit Alarm
HM 1000(F30i Series) HM1000ALE2A 2164 Oil Cooling Unit Alarm 1) Description An error occurred in the oil cooling unit that cools down the main spindle. 2) Cause of problem An error in the oil cooling unit 3) Action Refer to the oil cooling unit's manual, and check the alarm description and take a necessary action.
Page 165 HM 1000(F30i Series) HM1000ALE2A ◈ Troubleshooting for oil cooler alarms (ILRIM) Cause Action Refer to the user manual of the ● AL 1 Overload of the oil motor pump pump and check the oil circuit. The circuit protector “F2” or “S40” is Refer to the user manual and ●...
Page 166 HM 1000(F30i Series) HM1000ALE2A ◈ Troubleshooting for Oil Cooler alarms (Kaukan) Item Cause Action 1) The PCB is defective. Replace the PCB machine 2) Fuse A1 for power supply (SMCC- Replace the fuse. turns on 233) is defective. but no...
Page 167 HM 1000(F30i Series) HM1000ALE2A Item Cause Action properly, or check and clean the oil/water filter if necessary. 1) The oil/water is insufficient. Refill the tank with the oil/water. 1) The water in the pipe is not The input/output pipe is clogged.
Page 168 HM 1000(F30i Series) HM1000ALE2A ◈ Troubleshooting for oil cooler alarms (Daikin) 1) If no alarm occurs but the cooler works abnormally Item Cause Action ① The main power is not supplied, or It doesn't Check the power supply line if it work at all.
Page 169 HM 1000(F30i Series) HM1000ALE2A Item Cause Action intake/exhaust port. ② The air filter is clogged. compressor Clean the air filter, ③ The room temperature is high and are operating Check the catalog for the but no oil is the pump/compressor is load temperature range available for cooling.
Page 170 HM 1000(F30i Series) HM1000ALE2A 2) If an alarm occurs, (turn off the machine and restart it if you want to set off the alarm) Alar Alar Description Cause Action ① For AKZ type, no oil is Check if the hydraulic circuit is...
Page 171 HM 1000(F30i Series) HM1000ALE2A Alar Alar Description Cause Action ① The pump is overloaded Use only the operating fluid that due to use of the high- has the viscosity range of 4 ~ viscosity oil. 200 mm within the working temperature range.
Page 172 HM 1000(F30i Series) HM1000ALE2A Alar Alar Description Cause Action temperature (room temp: control system. 35℃, oil temp: 35℃), Make sure that the capacity of causing deteriorated the oil cooling unit exceeds the cooling capacity. heat generation of the main unit in the entire operating temperature range.
Page 173 HM 1000(F30i Series) HM1000ALE2A Alar Alar Description Cause Action error between communication error improve the power supply inverter between temperature condition (such as noise and temp control MICOM and reduction). control CPU. inverter MICOM. ① Short circuit or Error in the...
Page 174 HM 1000(F30i Series) HM1000ALE2A Alar Alar Description Cause Action (For the unit, there are protection device. some devices connected by factory default) Temperature ① The temperature of the Check the warning message. range target to be monitored warning 1 has exceeded the Temperature specified range.
Page 175: 2166 Filter Changer Of Tsc. Alarm
HM 1000(F30i Series) HM1000ALE2A 2166 Filter Changer of TSC. Alarm 1) Description The filter of the high-pressure coolant unit (TSC) is clogged, which needs to be replaced. 2) Cause of problem ① The filter of the high-pressure coolant unit (TSC) is clogged.
Page 176 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment A20.5 2166 Filter Changer of TSC. Alarm R652.7 ARST Alarm Reset X3.3 FILT.M TSC Filter Check OK K12.7 KCO&MD Cool. Dual High TSC or Did TSC K11.0 KHFLTSC High TSC Flow Switch Used K9.2...
Page 177: 2167 High Tsc Flow Down Alarm
HM 1000(F30i Series) HM1000ALE2A 2167 High TSC Flow Down Alarm 1) Description The high-pressure coolant unit (TSC) has insufficient coolant. 2) Cause of problem ① Coolant is not supplied properly because the filter or pump of the high-pressure coolant unit (TSC) is defective.
Page 178 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R652.7 ARST Alarm Reset X3.3 FILT.M TSC Filter Check OK Y8.1 TSC2.R T.S.C Run K9.2 KHTSC Tank Type High Pressure TSC Used K11.0 KHFLTSC High ATC Flow Switch Used...
Page 179: 2168 Coolant Pressure Down Alarm
HM 1000(F30i Series) HM1000ALE2A 2168 Coolant Pressure Down Alarm 1) Description The coolant pressure alarm has occurred from the high-pressure TSC unit (with tank type or cool jet & dual, middle TSC). 2) Cause of problem ① Insufficient coolant ② Check the recovery pump motor of the coolant tank, coolant pump & motor and pressure sensor if they work properly.
Page 180: 2170 Tool Life Count End Alarm
HM 1000(F30i Series) HM1000ALE2A 2170 Tool Life Count End Alarm 1) Description The tool change signal (of tool life cycle management) is detected. 2) Cause of problem The tool has reached its life cycle specified in Tool Life Management, triggering the tool change request signal.
Page 181 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X33.7 ST.M Cycle Start F0.5 Cycle Start A21.1 2170 Tool Life Count End Alarm R652.7 ARST Alarm Reset K13.6 KFMS FMS Interface is Used R1486.0 FMS.C FMS Mode From Screen R6520.5 PGNFND Program Not Fount Aux.
Page 182: 2171 Rst Command Alarm On Stl
HM 1000(F30i Series) HM1000ALE2A 2171 RST Command Alarm On STL 1) Description Immediately after NC Reset during the auto operation, the cycle start is performed in Auto mode. 2) Action If NC reset is performed in auto operation, you must reset it again in Edit mode and then locate the program block before performing the cycle start in Auto mode.
Page 183: 2172 Tool Length Sensor Up Status
HM 1000(F30i Series) HM1000ALE2A 2172 3.10 Tool Length Sensor Up Status 1) Description The Pallet Change command was instructed with the tool length sensor positioned up, or the operator attempted to move the axis in Jog mode without the command of M75.
Page 184 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R607.2 APC 1 Unload R607.3 APC 1 Load F102.0 F102.1 F102.2 Z-Axis Moving Signal F102.3 X34.5 PJF.M Jog Feed +Direction X34.6 NJF.M Jog Feed -Direction R635.6 Manual Mode R800.4 SEN2 Tool Length Sensor On R635.7...
Page 185: 2173 Wait. & Mag. Pot Tool Detect
HM 1000(F30i Series) HM1000ALE2A 2173 3.11 Wait. & Mag. Pot Tool Detect 1) Description While any operation of Tool Change, Tool Search or Sub Changer Waiting Pot Side is performing, the switch for the tool pot tool sensor is turned on.
Page 186 HM 1000(F30i Series) HM1000ALE2A Wait. Pot Wait. Pot Forward Backward (SX37) (SX37) Wait. Pot Tool Detect(SX38) Wait. & Magazine Pot Tool Detect Wait & Mag. Pot Detect Check Time Address Symbol Coil Comment R456.5 TMB225 Wait & Mag. Pot Detect Check Time A21.4...
Page 187 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R5304.3 RTCCMF Re-Change T-Code Command Flag X11.0 WPTD.M Waiting Pot Tool Detect R5319.2 MSCWPP Man Sub Changer Wait.Pot Pos. Command R5304.5 MAGTOD Magazine Pot Tool Detect K0.6 KMATRX Matrix Tool Magazine is Used...
Page 188: 2175 Hyd. Unit Oil Temperature Alarm
HM 1000(F30i Series) HM1000ALE2A 2175 3.12 Hyd. Unit Oil Temperature Alarm 1) Description A machine featuring a heater-equipped hydraulic unit has a higher or lower oil temperature than specified 2) Cause of problem ① Overheat or over-cooling of the hydraulic oil ②...
Page 189 HM 1000(F30i Series) HM1000ALE2A...
Page 190: Massage Alarm 1 (General)
HM 1000(F30i Series) HM1000ALE2A 4. Massage Alarm 1 (General) 2191 Coolant Chiller Unit Alarm 1) Description The coolant chiller unit that cools the coolant has a problem. 2) Cause of problem An error in the coolant chiller unit 3) Action Refer to the manual of the coolant chiller unit, and check the alarm description and take a necessary action.
Page 191: 2193 Safety Switch Locking Alarm
HM 1000(F30i Series) HM1000ALE2A 2193 Safety Switch Locking Alarm 1) Description The release key of the splash guard's door-close check safety switch is opened. 2) Cause of problem ① The release key of the safety switch is tripped. ② The safety switch has an error or the wiring has a problem.
Page 192 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R439.0 TMB89 Door Lock Time X4.2 OSDO.M Main Door Unlocking Key Switch Y11.7 OSDI.M Door Open Condition X4.3 OSDI.M Operator Side Door Interlock...
Page 193: 2194 Man Axis Moving Interlock
HM 1000(F30i Series) HM1000ALE2A 2194 Man Axis Moving Interlock 1) Description One of the axes (X, Y, Z or B) has tripped Axis Interlock. As a result, the Handle or Jog mode for that axis is disabled. 2) Cause of problem ①...
Page 194 HM 1000(F30i Series) HM1000ALE2A Device Connector Signal Address Numbering Symbol (Pin) Pallet Stay On For X15.5 -SL86 Input Module : Slot 10 XJ414 (43) SL86 Right Side (PSTR.M) X6.0 Spindle Tool Clamp -SX11 Input Module : Slot 8 XJ411 (16) SX11 (STCP.M)
Page 195 HM 1000(F30i Series) HM1000ALE2A Man Axis Moving Interlock...
Page 196 HM 1000(F30i Series) HM1000ALE2A X-Axis Interlock Y-Axis Interlock Z-Axis Interlock B-Axis Interlock...
Page 197 HM 1000(F30i Series) HM1000ALE2A All-Axis Interlock APC Arm Interlock Table/Pallet Unclamp Interlock...
Page 198 HM 1000(F30i Series) HM1000ALE2A Table/Pallet Unclamp Interlock APC Arm Return Confirm APC Arm Return Confirm...
Page 199 HM 1000(F30i Series) HM1000ALE2A HM10 M06 Initial Position Address Symbol Coil Comment G130.0 B.ITX X-Axis Interlock R637.0 Jog X-Axis Select G130.1 B.ITY Y-Axis Interlock R637.1 Jog Y-Axis Select G130.2 B.ITZ Z-Axis Interlock R637.2 Jog Z-Axis Select G130.3 B.IT4 B-Axis Interlock R637.3...
Page 200 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X34.3 AS4.M Jog Axis Selection 4 G43.7 Reference Point Return F96.2 ZP2Z Z-Axis 2nd Ref. Return F102.3 K16.3 KBXIT B-Axis Move in Z-Axis Home Pos. A24.1 2194 Man Moving Interlock R641.5 Feedrate Override 0% R698.0...
Page 201: 2195 Op- Door Close, Must Be Door Open
HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X16.2 SG2O.M Splash Guard 2 Open K10.4 KSGDOR Splash Guard Door Not Used K0.6 KHM1000 If HM1000, Set To 1 X14.1 ARET.M Pallet Changer Arm1 Return X14.3 RETS.M Pallet Changer Arm Return Slow Down X14.0...
Page 202 HM 1000(F30i Series) HM1000ALE2A 1) Description The operator did not open the operator side door or the splash guard door before pressing the Spindle Tool Unclamp button. 2) Cause of problem The door in the operator side had not been open before the spindle tool unclamp operation was performed.
Page 203 HM 1000(F30i Series) HM1000ALE2A OP Door Close, Must By D-Open Address Symbol Coil Comment X35.7 TUN.M Spindle Tool Unclamp R649.6 Operator Door Close Confirm R648.6 M250A Door Interlock Bypass On Aux. A24.2 2195 OP-Door Close, Must By D-Open R652.7 ARST Alarm Reset K10.6...
Page 204: 2196 Screw Conveyor Overload
HM 1000(F30i Series) HM1000ALE2A 2196 Screw Conveyor Overload 1) Description The screw conveyor has an error. 2) Cause of problem Excessive current in the screw conveyor motor 3) Action Ensure that -QM62 of the electric cabinet is cut off. Check the 3-phase main wiring, the magnet (-KM62/63), and the insulation state of the motor, and make repair or replacement if necessary.
Page 205 HM 1000(F30i Series) HM1000ALE2A Screw Conveyor Overload Address Symbol Coil Comment SCOL.M Screw Conveyor Overload A24.3 2196 Screw Conveyor Overload...
Page 206: 2197 Chip Conveyor Alarm Or Off Mode Alarm
HM 1000(F30i Series) HM1000ALE2A 2197 Chip Conveyor Alarm or Off Mode Alarm 1) Description An error occurred in the chip conveyor. 2) Cause of problem An alarm occurred due to an error in the chip conveyor 3) Action ① If the -QM1 brake of the chip conveyor's control box is cut off, check the 3-phase motor of the chip conveyor and take a necessary action if an error is found.
Page 207: 2198 Auto Power Off Ready
HM 1000(F30i Series) HM1000ALE2A 2198 Auto Power Off Ready 1) Description The Auto Power Off toggle switch was turned on. 2) Cause of problem The Auto Power Off toggle switch on the main OP was turned on. 3) Action To deactivate the function, turn the toggle switch off.
Page 208: 2202 Machine Lock
HM 1000(F30i Series) HM1000ALE2A 2202 Machine Lock 1) Description The Machine Lock Key switch on the main OP is turned on. 2) Cause of problem ① The Machine Lock Key switch on the main OP is set to All Axis or Z Axis.
Page 209 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment G44.1 All Axis Machine Lock G108.2 ZMLK Z-Axis Machine Lock R644.0 MLKA Machine Lock All Axis A25.1 2202 Machine Lock X36.5 MLKA.M All Axis Machine Lock R1485.4 R_MLKA.M All Axis Machine Lock X36.6...
Page 210: 2203 Screw Conveyor Ccw Manual Mode
HM 1000(F30i Series) HM1000ALE2A 2203 Screw Conveyor CCW Manual Mode 1) Description The manual toggle switch of the screw conveyor on the main OP was set to "REV." (CCW) so that the screw conveyor is rotating reversely. 2) Cause of problem The manual toggle switch of the screw conveyor on the main OP was set to "REV."...
Page 211 HM 1000(F30i Series) HM1000ALE2A...
Page 212: 2204 Feedrate Override 0
HM 1000(F30i Series) HM1000ALE2A 2204 4.10 Feedrate Override 0% 1) Description The Feedrate Override switch on the main OP is set to 0％. 2) Cause of problem ① The Feedrate Override switch on the main OP is set to 0％.
Page 213 HM 1000(F30i Series) HM1000ALE2A Federate Override Address Symbol Coil Comment X33.0 FV1.M Feedrate Override 1 X33.1 FV2.M Feedrate Override 2 X33.2 FV3.M Feedrate Override 3 X33.3 FV4.M Feedrate Override 4 X33.4 FV5.M Feedrate Override 5 X33.5 FV6.M Feedrate Override 6 A25.3...
Page 214: 2205 Measurement Device Low Battery
HM 1000(F30i Series) HM1000ALE2A 2205 4.11 Measurement Device Low Battery 1) Description The measurement battery of the touch sensor in the interface unit has run out. 2) Cause of problem ① The measurement battery of the touch sensor in the interface unit has run out.
Page 215: 2206 Measurement Device Alarm
HM 1000(F30i Series) HM1000ALE2A 2206 4.12 Measurement Device Alarm 1) Description An error is detected from the interface unit of the measuring touch sensor. 2) Cause of problem An error in the measuring touch probe, interface unit, wiring cables or any of its component parts.
Page 216: 2207 Machine Interference Zone Error
HM 1000(F30i Series) HM1000ALE2A 2207 4.13 Machine Interference Zone Error 1) Description The machine has entered the machine interference zone. (To prevent possible conflicts between axes) 2) Cause of problem ① The machine has entered the machine interference zone. ② An error in the machine interference zone settings 3) Action ①...
Page 217 HM 1000(F30i Series) HM1000ALE2A (Reference) How to correct PMC data (1) Set the mode switch in the main OP to "MDI". (2) Press the “OFS/SET” key in the right side of the main OP monitor. ▪ The following soft key bar will be displayed at the bottom.
Page 218 HM 1000(F30i Series) HM1000ALE2A (5) Press the “SYSTEM” button in the right side of the main OP monitor. ▪ The following soft key bar will be displayed at the bottom. (6) Locate the Data screen. ① Press the soft keys one after another to move to the Keep Relay screen.
Page 219 HM 1000(F30i Series) HM1000ALE2A (7) Keep pressing the Page Down button until you see the Group No.5 (D860- D876) of the data table. (8) Move the cursor to a desired item and enter a value. Then, press INPUT. (9) When done, move back to SETTING and turn off PARAMETER WRITE(1 => 0). Then,...
Page 220 HM 1000(F30i Series) HM1000ALE2A Machine Interference Zone Error Machine Interference Zone Error1 Address Symbol Coil Comment R698.0 IFZONE Machine Interference Zone Error 1 K8.4 KMCIFZ M/C Interference Zone Check Not Used R407.2 M222 ATC Door Open R407.3 M223 ATC Door Close R5320.5...
Page 221: 2208 Machine In Service Mode
HM 1000(F30i Series) HM1000ALE2A 2208 4.14 Machine In Service Mode 1) Description For the repairing purpose, the machine is in the state of Operator Door Interlock Bypass. 2) Cause of problem To open the operator door for the repairing reason, the Door Interlock Bypass command (M250) is instructed in MDI mode.
Page 222: 2215 Tool Length Sensor Up/Down Alarm
HM 1000(F30i Series) HM1000ALE2A 2215 4.15 Tool Length Sensor Up/Down Alarm 1) Description The Tool Length Sensor Up or Down command was instructed but not complete within 5 seconds since then. Or, the Tool Length Sensor Up or Down command was instructed on a machine that was not equipped with the tool length sensor.
Page 223 HM 1000(F30i Series) HM1000ALE2A Tool Length Sensor Up/Down Check Address Symbol Coil Comment R436.1 TMB66 Tool Length Sensor Up/Down Check K0.7 KTLENG Moving Type Tool Meas. is Used R609.1 Tool Measure Sensor Up R609.2 Tool Measure Sensor Down A26.6 2215 Tool Length Sensor Up/Down Alarm R652.7...
Page 224: 2218 First, There Must Be Z-Ref. Return
HM 1000(F30i Series) HM1000ALE2A 2218 4.16 First, There Must Be Z-Ref. Return 1) Description With the reference point for the Z axis not being set, the operator attempted to set the reference point for the X or Y axis on a machine where the K1.3 is set to 1 (set this value to 1 if restoring the reference point for the Z axis).
Page 225: 2221 5-Th Clamp/Unclamp Alarm
HM 1000(F30i Series) HM1000ALE2A 2221 4.17 5-Th Clamp/Unclamp Alarm 1) Description While the optional 5th axis was enabled, the Clamp/Unclamp operation did not match the corresponding completion signal, or it has passed 100 seconds since both Clamp/Unclamp sensor signals were switched on or off simultaneously.
Page 226 HM 1000(F30i Series) HM1000ALE2A 5-Th Clamp/Unclamp Alarm 5-Th Clamp/Unclamp Check Time Address Symbol Coil Comment R435.1 TMB58 5-Th Clamp/Unclamp Check Time A27.4 2221 5-Th Clamp/Unclamp Alarm R652.7 ARST Alarm Reset K7.4 K5THA 5Th-Axis Used K18.7 KUCENT Keep U-Center Is Used R740.2...
Page 227: 2222 Program Start Check Alarm
HM 1000(F30i Series) HM1000ALE2A 2222 4.18 Program Start Check Alarm 1) Description In PMG (automated operation) mode, M23 was not instructed at the beginning of any program. 2) Cause of problem In PMG (automated operation) mode, M23 was not instructed at the beginning of any program.
Page 228 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R629.5 TMB54 Program Check Time A27.5 2222 Program Start Check Alarm R652.7 ARST Alarm Reset F0.5 Cycle Start R520.1 MILK M23 Function Interlock R520.0 PGSTMC Program Start M Code R643.3 MDI Mode G46.1...
Page 229: 2223 B-Axis Moving Interlock Alarm
HM 1000(F30i Series) HM1000ALE2A 2223 4.19 B-Axis Moving Interlock Alarm 1) Description With the "K8.6" value being set to 1, the B axis was instructed to move while the X axis was not positioned in the center. (Set the value to 1 if you instruct to move the B axis only when...
Page 230: 2234 Gear Shift Lost
HM 1000(F30i Series) HM1000ALE2A 2234 4.20 Gear Shift Lost 1) Description None of the High, Middle, and Low checking switches of the spindle head gear range is detected to trip. 2) Cause of problem The check switch for the main spindle gear range has short-circuited or any of its component parts is defective.
Page 231 HM 1000(F30i Series) HM1000ALE2A Unclamp Middle High Tool Clamp Φ1.0 Φ1.2 Φ1.0 Gear Tool Shifter Unclamp Sol. C Sol. D Sol. E Middle High Reference) How to move to DGN (Diagnostic) (1) Press the “SYSTEM” button in the right side of the main OP monitor.
Page 232 HM 1000(F30i Series) HM1000ALE2A Activate the vertical soft key (3) Enter a desired DGN address and press [SEARCH] to display the DGN screen of your choice.
Page 233 HM 1000(F30i Series) HM1000ALE2A Reference) How to read DGN (Diagnostic) Ex) X 0007 0 0 1 1 0 0 1 0 Bit 1, 4 and 5 in Address X7 turn ON while Bit 0, 2, 3, 6 and 7 turn OFF.
Page 234 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X6.1 GSL.M Spindle Gear Low R657.5 SGRM Spindle Gear Range Middle R657.6 SGRH Spindle Gear Range High Y6.3 GRM.R Spindle Gear Middle K0.6 KHM1000 If HM1000, Set To 1 Y14.3 SGRM.R Spindle Gear Middle X6.2...
Page 235: Massage Alarm 2 (Atc Alarm)
HM 1000(F30i Series) HM1000ALE2A 5. Massage Alarm 2 (ATC Alarm) 2240 ATC Not Use (K7.6 Set) 1) Description With "K7.6" (disable ATC) being set, the tool change (M06;) or tool call (T__:) command was instructed. 2) Cause of problem The Keep Relay settings were incorrect.
Page 236: 2241 Wait. Pot Or Spindle Tool Data Zero
HM 1000(F30i Series) HM1000ALE2A 2241 Wait. Pot or Spindle Tool data Zero 1) Description When the waiting pot or the tool data of the spindle was set to 0, the Tool Change command was instructed. 2) Cause of problem ① The command of "T00;" is instructed so that the waiting pot is empty.
Page 237 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R408.3 M231 Tool Changer M-Code Aux. G54.0 UI1000 ATC Macro Start Finish R711.0 WSZERO Wait. Pot & Spdl Data Zero K0.6 KHM1000 If HM1000, Set To 1 R600.3 ATC Change Macro Call R708.3...
Page 238: 2245 Atc Door Open Close Alarm
HM 1000(F30i Series) HM1000ALE2A 2245 ATC Door Open Close Alarm 1) Description The ATC Door Close or Open command was instructed but not complete within 20 seconds since then. Both command signals were instructed simultaneously, or the ATC door was not closed while in APC operation.
Page 239 HM 1000(F30i Series) HM1000ALE2A ATC Door Open/Close Alarm ATC Door Open/ Close Check Time Address Symbol Coil Comment R627.5 TMB38 ATC Door OP/CL Check Time K0.6 KHM1000 If HM1000, Set To 1 R763.2 MAPCST MAN APC Start R789.5 4MPLTCL Man Pallet Clamp R763.0...
Page 240 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment Y3.0 ATDO.M ATC Door Open X12.2 ATDC.M ATC Door Close Y3.1 ATDC.R ATC Door Close F96.2 ZP2Z Z-Axis 2 Ref. Return F94.2 Z-Axis 1st Ref. Return F0.6 Servo Ready R723.4 MMCHSP Man Main Changer Stop R719.4...
Page 241: 2247 T-Code Or M06 Commanded States
HM 1000(F30i Series) HM1000ALE2A 2247 T-Code or M06 Commanded States 1) Description A T code is being called, or the M06 command is performing. 2) Cause of problem The ATC operation was activated while the T code was being called, or the M06 command was performing.
Page 242: 2250 Atc Op Manual Mode
HM 1000(F30i Series) HM1000ALE2A 2250 ATC OP Manual Mode 1) Description With the ATC magazine being set to Manual mode, you set the mode selection switch of the main OP to AUTO (Edit, Memory, Tape or MDI). 2) Action In AUTO (Edit, Memory, Tape or MDI) mode, set the mode switch on the touch panel to AUTO.
Page 243: 2251 Atc Overtime Alarm
HM 1000(F30i Series) HM1000ALE2A 2251 ATC Overtime Alarm 1) Description The tool call (T__;) or tool change (M06) command was instructed. However, none of the operations were complete within 45 seconds since then. 2) Cause of problem The machine stopped operation due to an error while performing the tool search or the tool change sequence.
Page 244 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R628.1 TMB42 ATC Over Time A31.2 5521 ATC Overtime Alarm R652.7 ARST Alarm Reset K7.6 KATC ATC Not Used R5051.0 GP2251 GP ATC Overtime R702.0 TCCMDA T-Code Command Aux. R2401.7 TCCMDF T-Code Command Flag G455.0...
Page 245 HM 1000(F30i Series) HM1000ALE2A ◈ Tool Change (M06) Sequence Chart Tool Change Start (M06) ATC Main O.P ★ AL 2250 “ATC O.P Manual Mode” occurs Auto Mode? ★ AL 2260“M06 Command Illegal Position” occurs Tool Search ▪ Check: Perform the tool search.
Page 246 HM 1000(F30i Series) HM1000ALE2A “1” ▪ Output: Y5.1(MCSS.R) –YV42 Main Changer Spd Side Main Changer Spindle Side ▪ Completed: X11.2(MCSS.M) –SX42 Main Chan. Spd Side ★ AL 2274“Tool Changer Spindle/Mag Side Alarm” occurs Main Changer ▪ Check: X11.1(MCMS.M) –SX41 Main Chan. Mag Side Spindle Side? X11.2(MCSS.M) –SX42 Main Chan.
Page 247 HM 1000(F30i Series) HM1000ALE2A ▪ Output: Y5.5(CACW.R) –YV11 M-Chan. Arm 180CW Changer Arm 180CW Rotation ▪ Completed: X11.4(CACW.M) –SX45 M-Chan. Arm 180CW ★ AL 2055“Spindle Tool CL/UC Overtime Alarm” occurs M-Chan. Arm ▪ Check: X11.4(CACW.M) –SX45 M-Chan. Arm 180CW 180CW? X11.5(CACC.M) –SX46 M-Chan.
Page 248: 2252 Atc Initial Position Alarm
HM 1000(F30i Series) HM1000ALE2A 2252 ATC Initial Position Alarm 1) Description An error is found when detecting the initial position of the ATC changer. 2) Cause of problem An error in the position sensor switch or the stop position of the ATC changer.
Page 249 HM 1000(F30i Series) HM1000ALE2A (Reference) How to move to DGN (Diagnostic) (1) Press the “SYSTEM” button in the right side of the main OP monitor. ▪ The following soft key bar will be displayed at the bottom. (2) Move to the DGN screen.
Page 250 HM 1000(F30i Series) HM1000ALE2A 1. ATC Changer At a Glance Main Changer (180CW/180CCW) Magazine Waiting Pot (Forward/Backward) Main Changer (Left Side) Main Changer (Spd./Mag. Side) Main Changer (Right Side) Sub Changer Main Changer (Home/Mag. Pot Pos.) (Spd./Mag. Side) 2. Position of the Main Changer...
Page 251 HM 1000(F30i Series) HM1000ALE2A Right position Position Spindle 3. Position of the Sub Changer Arm Sub Changer Home Position Mag. Pot Position Waiting Pot Position Input Signal Output Signal Sign X10.7 X10.5 X10.4 X10.3 Y4.5 Y4.4 Y4.3 Y4.2 Positioni WPRS.M SCWP.M...
Page 252 HM 1000(F30i Series) HM1000ALE2A ATC Initial Pos. Alarm ATC Interlock Address Symbol Coil Comment R718.7 ATCINT ATC Interlock R408.3 M231 Tool Changer M-Code R600.3 ATC Change Macro Call R411.6 M258 ATC Arm 180 CW Rotation R411.7 M259 Reverse for ATC R455.1...
Page 253 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R725.6 ZINTRE Z-Axis Interlock Release(M31) R455.0 M06CDF M06 Command Flag R634.3 MDI Mode R635.4 Handle Mode R634.5 Jog Mode K12.2 KMATC When Used Main Maintenance for ATC...
Page 254: 2254 Atc Changer Left/Right Alarm
HM 1000(F30i Series) HM1000ALE2A 2254 ATC Changer Left/Right Alarm 1) Description It has passed 5 seconds since the left/right position sensor signal did not match the corresponding instruction signal. 2) Cause of problem ① An error adjusting the proximity switch that checks the left/right position of the ATC main changer ②...
Page 255 HM 1000(F30i Series) HM1000ALE2A ATC Changer Left/Right Alarm ATC Changer Left/Right Alarm Address Symbol Coil Comment R436.0 TMB65 ATC Changer Left/Right Alarm A31.5 2254 ATC Changer Left/Right Alarm R652.7 ARST Alarm Reset K7.6 KATC ATC Used K0.6 KHM1000 If HM1000, Set To 1 Y5.2...
Page 256: 5.9 2255 Atc Arm 180Cw/180Ccw Alarm
HM 1000(F30i Series) HM1000ALE2A 5.9 2255 ATC Arm 180CW/180CCW Alarm 1) Description It has passed 15 seconds since the 180 CW/180 CCW position sensor switch of the changer arm did not match the corresponding instruction signal. 2) Cause of problem ①...
Page 257 HM 1000(F30i Series) HM1000ALE2A ATC Arm 180CW/180CCW Alarm ATC Changer Left/Right Alarm Address Symbol Coil Comment R627.4 TMB37 ATC Arm 180CW/180CCW Check Time A31.6 2255 ATC Arm 180CW/180CCW Alarm R652.7 ARST Alarm Reset K7.6 KATC ATC Used K0.6 KHM1000 If HM1000, Set To 1 Y5.4...
Page 258: 2256 Atc Waiting Pot Back/Forward Alarm
HM 1000(F30i Series) HM1000ALE2A 2256 5.10 ATC Waiting Pot Back/Forward Alarm 1) Description It has passed 5 seconds since the proximity switch that checks the backward/forward rotation of the waiting pot did not match the corresponding instruction signal. 2) Cause of problem ①...
Page 259: 2257 Waiting Pot Tool Detect Check Alarm
HM 1000(F30i Series) HM1000ALE2A ATC Waiting Pot Back/Forward Alarm Address Symbol Coil Comment R628.7 TMB48 ATC Waiting Pot Back/For D-Time A31.7 2256 ATC Waiting Pot Back/Forward Alarm R652.7 ARST Alarm Reset K7.6 KATC ATC Used K0.6 KHM1000 If HM1000, Set To 1 Y4.7...
Page 260 HM 1000(F30i Series) HM1000ALE2A 1) Description The tool detection switch for the waiting pot was tripped. 2) Cause of problem ① The number of a tool to be inserted in the waiting pot is 0. ② The tool detection switch for the waiting pot that was supposed to be empty was tripped.
Page 261 HM 1000(F30i Series) HM1000ALE2A Waiting Pot Tool Detect C-Alarm Waiting Pot Tool Check Time Address Symbol Coil Comment R445.4 TMB141 Waiting Pot Tool Check Time A32.0 2257 Waiting Pot Tool Detect C-Alarm R652.7 ARST Alarm Reset K7.6 KATC ATC Used K0.6...
Page 262 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment X11.0 WPTD.M Waiting Pot Tool Detect R710.1 1WPTZER Wait Pot Tool Data Zero X10.3 SCHP.M Sub Changer Home Position X11.4 MCRS.M Main Changer Right Side...
Page 263: 2258 Pin Locking/Unlocking Alarm
HM 1000(F30i Series) HM1000ALE2A 2258 5.12 Pin Locking/Unlocking Alarm 1) Description It has passed 5 seconds since the proximity switch that checks the pin locking/unlocking of the main changer did not match the corresponding instruction signal. 2) Cause of problem ①...
Page 264 HM 1000(F30i Series) HM1000ALE2A Pin Locking/Unlocking Alarm Pin Locking/Unlocking Over Time Address Symbol Coil Comment R445.5 TMB142 Pin Locking/Unlocking Over Time A32.1 2258 Pin Locking/Unlocking Alarm R652.7 ARST Alarm Reset K7.6 KATC ATC Used K0.6 KHM1000 If HM1000, Set To 1 Y5.6...
Page 265: 2259 Wait Pot No. = Spindle Pot No
HM 1000(F30i Series) HM1000ALE2A 2259 5.13 Wait Pot No. = Spindle Pot No. 1) Description The spindle tool number is identical to the tool number of the waiting pot. 2) Cause of problem ① D450 and D452 have the same data value.
Page 266 HM 1000(F30i Series) HM1000ALE2A Wait Pot No. = Spindle Pot No. Address Symbol Coil Comment R715.4 WP=SP Wait Pot No. = Spindle Pot No. R700.3 TCMDF T-Code Command Flag R739.4 M231INP M231 Initial Position R739.4 M231INP M231 Initial Position R701.2 TFINP1 T-Code Initial Pos.1(TCMDF)
Page 267: 2260 Tool Mag. Rotation Over Time
HM 1000(F30i Series) HM1000ALE2A 2260 5.14 Tool Mag. Rotation Over Time 1) Description The tool magazine fails to complete the rotation within 230 seconds after instructed to do so by the operation signal (CW: Y39.0, CCW: Y39.1). 2) Cause of problem ①...
Page 268 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R445.6 TMB143 ATC Mag. Rotation Overtime A32.3 2260 Tool Mag. Rotation Overtime R652.7 ARST Alarm Reset K7.6 KATC ATC Used K0.6 KHM1000 If HM1000, Set To 1 Y10.3 SVON.R TMG Servo On Y9.6...
Page 269: 2262 Atc Magazine Guard Door Open
HM 1000(F30i Series) HM1000ALE2A 2262 5.15 ATC Magazine Guard Door Open 1) Description The door of the tool magazine is open. 2) Cause of problem The door of the tool magazine is open or there is an error in the switch or any of its component parts.
Page 270 HM 1000(F30i Series) HM1000ALE2A ATC Magazine Guard Door Open Magazine Door S/W Check Time Tool Magazine Door Interlock...
Page 271 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R436.4 TMB69 Mag. Door S/W Check Time K6.0 KMATRX Matrix Tool Magazine is Used F212.6 AL81-FM Door Open Alarm of Matrix Mag. R635.6 Manual Mode R723.1 MSCHSP Man ATC Sub Changer Stop R725.2...
Page 272 HM 1000(F30i Series) HM1000ALE2A...
Page 273: 2264 Tool Magazine Servo Battery Alarm
HM 1000(F30i Series) HM1000ALE2A 2264 5.16 Tool Magazine Servo Battery Alarm 1) Description A battery alarm occurred from the servo drive unit that drives the tool magazine. 2) Cause of problem ① The battery of the servo drive unit that drives the tool magazine has been discharged.
Page 274 HM 1000(F30i Series) HM1000ALE2A Tool Magazine Servo Battery Alarm Address Symbol Coil Comment X5.4 BALM.M Tool Magazine Battery Alarm A32.7 2264 Tool Magazine Battery Alarm R652.7 ARST Alarm Reset K7.6 KATC ATC Not Used ☞ Refer to "Troubleshooting by the servo drive alarm".
Page 275 HM 1000(F30i Series) HM1000ALE2A 2) OV (Over Voltage) Alarm : This alarm warns that the direct voltage to the main unit is excessive. Message on the front display This alarm is tripped when the internal DC link voltage falls below the set Description value.
Page 276 HM 1000(F30i Series) HM1000ALE2A 3) OH (Over Heat) Alarm : This is a overheat alarm. Message on the front display Description This alarm is tripped if the internal IPM device is overheat or has an error. ▪ Turn off the turret servo drive and wait until it cools down. Then, turn it back Troubleshootin on and see if the same alarm occurs again.
Page 277 HM 1000(F30i Series) HM1000ALE2A 5) CA Alarm : This is an encoder-related alarm, against which the troubleshooting action differs according to the drive version (11 bit old drive, and 17 bit new drive). Message on the front display ▪ This alarm occurs if A, B, or Z of the encoder signals has an error.
Page 278 HM 1000(F30i Series) HM1000ALE2A 6) CO Alarm : This alarm applied to the 17-bit turret servo drive version of DVSD-TT-14A-05 or later, which is related to a signal error in the encoder. Message on the front display Description This alarm occurs if the signal from the encoder has an error.
Page 279 HM 1000(F30i Series) HM1000ALE2A 7) OS (Over Speed) Alarm : This is an over-speed alarm. Message on the front display Description This alarm occurs when the motor speed exceeds the limit. ▪ Disconnect the encoder data transfer cable from the turret servo drive, and reconnect it as it may be connected improperly.
Page 280 HM 1000(F30i Series) HM1000ALE2A 8) OL (Over Load) Alarm : This is an overload alarm. Message on the front display ▪ This alarm occurs if the overload state lasts for more than specified. ▪ Overload detection time Description 250% ~ : 1 second, 220% ~ : 24 seconds, 200% ~ : 48 seconds...
Page 281 HM 1000(F30i Series) HM1000ALE2A 9) SE Alarm : This is a double interruption alarm. Message on the front display This alarm occurs if the CPU or the MCB of the turret servo drive has an Description error. ▪ Reset the parameters of the turret servo drive, and set them as appropriate again.
Page 282 HM 1000(F30i Series) HM1000ALE2A 11) RP (Residue Pulse) Alarm(ALP-rP) : This alarm occurs due to an excessive position deviation. Message on the front display This alarm occurs if the residue pulse (RP) exceeds the limit specified for Description parameter no. 19 while the turret servo drive is controlling the position information.
Page 283 HM 1000(F30i Series) HM1000ALE2A 12) EN (Battery) Alarm : This alarm occurs due to an encoder backup battery error. ▪ The servo drive that is connected to the motor consumes the battery for driving itself if no main (external) power is applied.
Page 284: 2265 Vpf Off Of Tool Magazine Alarm
HM 1000(F30i Series) HM1000ALE2A 2265 5.17 VPF Off of Tool Magazine Alarm 1) Description The position of the servo motor that drives the tool magazine is unknown. 2) Cause of problem An error in the servo drive unit or the battery case, the wiring, or the connector...
Page 285 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment F0.6 Servo Ready K7.6 KATC ATC Not Used Y10.3 SVON.R TMG Servo On X13.4 VPF.M TMG Servo Verify K6.0 KMATRX Matrix Tool Magazine is Used...
Page 286: 2266 Servo Mag. Tool Number Error
HM 1000(F30i Series) HM1000ALE2A 2266 5.18 Servo Mag. Tool Number Error 1) Description The tool number could not be detected within 10 seconds after the tool magazine started to rotate. 2) Cause of problem An error in the servo motor or the servo drive unit 3) Action Check the servo motor and the servo drive unit if they work normally.
Page 287: 2270 Atc Mag. Pot Tool Out Sw. Alarm
HM 1000(F30i Series) HM1000ALE2A 2270 5.19 ATC Mag. Pot Tool Out SW. Alarm 1) Description The position sensor on the hydraulic cylinder that performs the Tool Pull Out operation turned off. 2) Cause of problem ① An error in adjusting the Tool Magazine Tool Pull Out limit switch ②...
Page 288 HM 1000(F30i Series) HM1000ALE2A ATC Mag. Pot Tool Out SW. Alarm Address Symbol Coil Comment Y4.6 TLPO.R Tool Pull-Out Confirm K0.6 KHM1000 If1000, Set To 1 Y12.6 TPOC.R Tool Pool Out Confirm X10.0 TPOT.M Mag. Tool Pot-Out Confirm R5300.3 MTOI.M Mag.
Page 289: 2272 Atc Sub Changer Position Check Alarm
HM 1000(F30i Series) HM1000ALE2A 2272 5.20 ATC Sub Changer Position Check Alarm 1) Description An operation signal (Home Position, Mag. Position, Pot Position) of the sub changer was instructed. However, none of the operations were complete within 10 seconds since then.
Page 290 HM 1000(F30i Series) HM1000ALE2A ATC Sub Changer Position Check Alarm Address Symbol Coil Comment R626.7 TMB32 Tool Changer Pos. Check Time A33.7 2272 ATC Sub Changer Pos. Check Alarm R352.7 ARST Alarm Rest K7.6 KATC ATC Not Used Y4.2 SCP1.R Sub Changer Position 1 Y4.3...
Page 291 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment Y12.2 SCS1.R Sub Changer Position 1 Y12.3 SCS2.R Sub Changer Position 2 Y12.4 SCS3.R Sub Changer Position 3 Y12.5 SCS4.R Sub Changer Position 4 X10.3 SCHP.M Sub Changer Home Position X10.4 SCMP.M Sub Changer Mag.
Page 292: 2273 Atc Sub Tool Arm In/Out Alarm
HM 1000(F30i Series) HM1000ALE2A 2273 5.21 ATC Sub Tool Arm In/Out Alarm 1) Description The Sub Changer Arm In/Out operation was instructed. However, none of the operations were complete within 5 seconds since then. Or, both the Sub Changer Arm In/Out position switches were turned on or off.
Page 293 HM 1000(F30i Series) HM1000ALE2A ATC Sub Tool Arm In/Out Alarm ATC Arm In/Out Check Time Address Symbol Coil Comment R627.0 TMB33 Tool Arm In/Out Check Time A34.0 2273 ATC Sub Tool Arm In/Out Alarm R352.7 ARST Alarm Rest K7.6 KATC ATC Not Used Y4.0...
Page 294 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment F0.6 Servo Ready R723.1 MSCHSP Man ATC Sub Changer Stop R631.3 CYSTP Cycle Stop...
Page 295: 2274 Tool Changer Spindle/Magazine Side Alarm
HM 1000(F30i Series) HM1000ALE2A 2274 5.22 Tool Changer Spindle/Magazine Side Alarm 1) Description The Main Changer Spindle/Magazine Side operation was instructed. However, it was not complete within 10 seconds since then. Or, both the Main Changer Spindle/Magazine Side position switches were turned on or off.
Page 296 HM 1000(F30i Series) HM1000ALE2A Tool Changer Spindle/ Magazine Side Alarm ATC Spindle/Magazine Side Check Time Address Symbol Coil Comment R627.1 TMB34 ATC Changer Spd./Mag. Check Time A34.1 2274 Tool Changer Spdl./Mag. Side Alarm R352.7 ARST Alarm Rest K7.6 KATC ATC Not Used K0.6...
Page 297: Massage Alarm 3 (Apc Alarm)
HM 1000(F30i Series) HM1000ALE2A 6. Massage Alarm 3 (APC Alarm) 2321 APC Initial Position Alarm 1) Description APC is not in the initial operating conditions. 2) Cause of problem ① An error in adjusting the switch that checks the position of the splash guard door or the pallet changer arm 1, 2 ②...
Page 298 HM 1000(F30i Series) HM1000ALE2A ※ Splash Guard Door Initial Position Address X16.0 X16.1 X16.2 X16.3 Status 0(Off) 1(On) 0(Off) 1(On) ※ Position of APC 1, 2 APC 1 APC 2 ※ Position of Switch for APC 1, 2 APC 1 APC 2 ※...
Page 299 HM 1000(F30i Series) HM1000ALE2A Device Connector Numbe Signal Address Symbol (Pin) ring Pallet Changer Arm X14.0 -SL71 Input Module : Slot 8,10 XJ414 (16) SL71 1 Advance (AADV.M) Pallet Changer Arm1 X14.1 -SL72 Input Module : Slot 8,10 XJ414 (32)
Page 300 HM 1000(F30i Series) HM1000ALE2A APC Initial Position Alarm APC Arm Interlock APC arm Return Confirm Address Symbol Coil Comment R769.7 APCINT APC Arm Interlock R757.5 APCCHG Pallet Change Command R759.0 APCMST APC Macro Start K0.6 KHM1000 If HM1000, Set To 1 R607.2...
Page 301 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R635.7 Auto Mode X18.5 P18F.M APC 180 CW Position X18.6 P18R.M APC 180 CCW Position X18.1 APOP.M APC Pos.0/Arm Open X18.3 APCL.M APC Pos.90/Arm Close R772.5 APRETC APC ARM Return Confirm Y8.4 CADV.R...
Page 302: 2322 Apc Set-Up Station Door Open
HM 1000(F30i Series) HM1000ALE2A 2322 APC Set-Up Station Door Open 1) Description The beam sensor that detects any entrance into the APC was tripped. 2) Cause of problem ① An operator entered the APC. ② An error in the APC beam sensor, the wiring, or any of its component parts 3) Action ①...
Page 303 HM 1000(F30i Series) HM1000ALE2A APC Set-Up Station Door Open HM10 APC Set-Up Station Door Open Address Symbol Coil Comment R762.0 2322A1 HM10 APC Set-Up Station Door Open X14.7 SUIT1.M Setup Door Interlock A40.1 2322 APC Set-UP Station Door Open R652.7...
Page 304 HM 1000(F30i Series) HM1000ALE2A 2323 4-Th Clamp/Unclamp Alarm 1) Description It has passed 15 seconds since the position signal of the pallet or the table clamp/unclamp operation did not match the corresponding instruction signal. 2) Cause of problem ① An error in adjusting the position switch that checks the position of the pallet or table Clamp/Unclamp operation ②...
Page 305: 2323 4-Th Clamp/Unclamp Alarm
HM 1000(F30i Series) HM1000ALE2A 4-Th Clamp/ Unclamp Alarm...
Page 306 HM 1000(F30i Series) HM1000ALE2A B-Axis(Table) Clamp/ Unclamp Check Time...
Page 307 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R626.4 TMB29 B-Axis(Table) Cl/Uncl Check Time F0.6 Servo Ready K8.5 KROTAR Rotary Table Used X7.2 BCLP.M Table Clamp K0.0 KHM63 Ace-HM63 Machine X7.1 PTCL.M Pallet Clamp K0.1 KHM80 Ace-HM80 Machine R457.0 TMB228 B-Axis(Table) Cl/Uncl Check Time R841.5...
Page 308 HM 1000(F30i Series) HM1000ALE2A -SX61 -SX61 Rotary Table...
Page 309: 2324 Table Or Pallet Clamp Alarm
HM 1000(F30i Series) HM1000ALE2A 2324 Table or Pallet Clamp Alarm 1) Description The pallet or the table is not in the state of being clamped. 2) Cause of problem ① An error in adjusting the position switch that checks the position of the pallet or table Clamp/Unclamp operation ②...
Page 310 HM 1000(F30i Series) HM1000ALE2A Table or Pallet Clamp Alarm Table(B-Axis) Clamp Alarm D-Time...
Page 311 HM 1000(F30i Series) HM1000ALE2A B-Axis or Pallet Unclamp Interlock Table/Pallet Unclamp Interlock B-Axis(Table) Servo Off D-Time...
Page 312 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R628.3 TMB44 Table(B-Axis) Clamp Alarm D-Time R759.0 APCMST APC Macro Start R637.0 Jog X-Axis Select R637.1 Jog Y-Axis Select R637.2 Jog Z-Axis Select X34.6 NJF.M Jog Feed -Direction X34.5 PJF.M Jog Feed +Direction R634.6...
Page 313 HM 1000(F30i Series) HM1000ALE2A Y13.6 P8FR.R APC Rotation 180 CW Stopper Out Y13.7 P8RR.R APC Rotation 180 CCW Stopper Out R1420.7 PMGSEL PMG Operation Selected R767.6 PLTCL Pallet(Table) Clamp Command R765.3 4PLTCL Pallet Clamp Command R767.7 PLTUNC Pallet(Table) Unclamp Command R4030.5...
Page 314: 2325 Apc Set-Up Switch Unpush
HM 1000(F30i Series) HM1000ALE2A 2325 APC Set-Up Switch Unpush 1) Description When the M60 (Pallet Change), M61 (APC 1 Load), M62(APC 2 Load) command was instructed, the operator did not press the Set-Up switch on the APC manual OP. 2) Cause of problem ①...
Page 315 HM 1000(F30i Series) HM1000ALE2A SET UP Address Symbol Coil Comment R759.0 APCMST APC Macro Start R757.5 APCCHG Pallet Change Command R755.7 SETUP Set Up R761.7 M62MEN APC 1 Load(M62) M Function End R771.7 M64MEN APC 2 Load(M64) M Function End R1420.1...
Page 316 HM 1000(F30i Series) HM1000ALE2A...
Page 317: 2326 Apc Op Manual Mode
HM 1000(F30i Series) HM1000ALE2A 2326 APC OP Manual Mode 1) Description With the mode toggle switch on the APC manual OP being set to Manual, the mode switch on the main OP was set to one of Edit, Memory, Tape or MDI mode.
Page 318: 2329 Apc Arm Adv./Ret. Alarm
HM 1000(F30i Series) HM1000ALE2A 2329 APC Arm Adv./Ret. Alarm 1) Description It has passed 30 seconds since the Advance or Return operation signal of the APC Changer Arm 1 or 2 did not match the corresponding position signal. 2) Cause of problem ①...
Page 319 HM 1000(F30i Series) HM1000ALE2A Device Connector Signal Address Numbering Symbol (Pin) Pallet Stay On For X15.5 -SL86 Input Module : Slot 10 XJ414 (43) SL86 Right Side (PSTR.M) APC Arm Adv./Ret. Alarm APC Arm Adv./Ret. Check Time Address Symbol Coil Comment R627.7...
Page 320 HM 1000(F30i Series) HM1000ALE2A Address Symbol Coil Comment R767.0 ARM1AD APC Arm 1 Advance Command X15.0 AAF2.M Pallet Changer Arm 2 Advance X15.2 AFB2.M Pallet Changer Arm 2 Forward Slowdown X14.4 PMPS.M Pallet Changer Arm 1 Middle Position Y8.4 CADV.R Pallet Changer Arm Advance X14.1...
Page 321 HM 1000(F30i Series) HM1000ALE2A ※ Position of APC 1, 2 APC 1 APC 2 ※ Position of Switch for APC 1, 2 APC 1 APC 2...
Page 322: 2331 Splash Guard Door Open/Close Alarm
HM 1000(F30i Series) HM1000ALE2A 2331 Splash Guard Door Open/Close Alarm 1) Description The position signal of the Splash Guard Door Open or Close operation did not match the corresponding instruction signal. 2) Cause of problem ① An error in adjusting the switch that checks the position of the Splash Guard Door Open or Close operation ②...
Page 323 HM 1000(F30i Series) HM1000ALE2A ※ Position of Splash Guard Door 1, 2 Splash Guard Splash Guard Door 1 Door 2 ※ Position of Switch for APC 1, 2 Splash Guard Door Open/Close Alarm...
Page 324 HM 1000(F30i Series) HM1000ALE2A APC Door Open/Close Check Time Address Symbol Coil Comment R628.0 TMB40 APC Arm Adv./Ret. Check Time X16.0 SG1O.M Splash Guard 1 Open X16.1 SG1C.M Splash Guard 1 Close X16.2 SG2O.M Splash Guard 2 Open X16.3 SG2C.M Splash Guard 2 Close K10.4...
Page 325 HM 1000(F30i Series) HM1000ALE2A...
Page 326: 2333 Apc Not Use (K7.7 Set)
HM 1000(F30i Series) HM1000ALE2A 2333 APC Not Use (K7.7 Set) 1) Description With "K7.7" (disable APC) being set, a pallet change command (M60;, M61;, M62;) was instructed. 2) Cause of problem The Keep Relay settings were incorrect. 3) Action If APC has no error, set "Keep Relay K7.7" from 1 0 and perform the pallet change operation.
Page 327: 2351 Fixture Clamp/Unclamp Alarm
HM 1000(F30i Series) HM1000ALE2A 2351 6.10 Fixture Clamp/Unclamp Alarm 1) Description It has passed 10 seconds since the signal from the clamp/unclamp pressure switch did not comply with the instruction signal. 2) Cause of problem ① An error in adjusting the clamp/unclamp pressure switch of the hydraulic fixture ②...
Page 328 HM 1000(F30i Series) HM1000ALE2A Fixture Cl/Uncl Check Time APC1 Fixture Clamp Pressure S/W Address Symbol Coil Comment R450.7 TMB184 Fixture Cl/Uncl Check Time A43.6 2351 Fixture Clamp/Unclamp Alarm R652.7 ARST Alarm Reset Y41.1 FXC1.V APC1 Fixture Clamp R1709.0 FXC1M APC1 Fixture Clamp Pressure S/W Y41.0...
Page 329 HM 1000(F30i Series) HM1000ALE2A Revision History HMC Maintenance HM 1000/1250 Version Year/Month Revision history Created by Jung, Sam 2012. 10 Created a draft (HM1000ALE2A) Young...

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