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HM 1000
Doosan HM 1000 Manuals
Manuals and User Guides for Doosan HM 1000. We have
3
Doosan HM 1000 manuals available for free PDF download: Maintenance Manual, Installation Manual
Doosan HM 1000 Maintenance Manual (329 pages)
Brand:
Doosan
| Category:
Industrial Equipment
| Size: 8 MB
Table of Contents
Table of Contents
3
Emergency Alarm
7
2001 Emg. Button or Axes Emergency
7
2003 Circuit Protect Trip
17
2004 Hyd. Pump Motor Overload
19
2005 Hyd. Pressure down Alarm
21
2006 Spindle Gear Shift Check Switch Alarm
24
2007 Main Power Phase & ATC SW Error
30
2008 PSM Power Run Alarm
32
2011 Hyd. Pump Motor Not Run
35
2013 Spindle Stop Signal Alarm
36
2014 Invert Fault Alarm
37
2015 Spindle Tool Unclamp Alarm
38
2017 Spindle Head Oil Overflow
41
2019 Machine Model Select Keep Relay Not Set
43
Cycle Alarm
44
2031 Must be Returned to Ref. Point
44
2034 Coolant & Lub. Pump Overload
48
2035 External Coolant Unit Alarm
51
2037 Power Back up Module Error
55
2040 Operator's Door Open Alarm
57
2049 Spindle Speed Arrival Alarm
59
2050 Spindle Rotation Malfunction
66
2051 Spindle Orientation Overtime
69
2055 Spindle Tool CL/UNCL Overtime Alarm
72
2056 Gear Shifting Overtime
74
2058 Tool No. Select Keep Relay Not Set
78
2059 T-Code Command Illegal Position
82
2060 M06 Command Illegal Position
91
2061 T-Code Command over Alarm
102
2062 M06 Command Overtime Alarm
103
2063 ATC Servo Unit Alarm
119
2064 ATC Door Open
131
2066 Splash Guard (APC) Door Open
133
2067 APC Overtime Alarm
136
2068 Pallet Change Illegal Position
143
2071 HM10 Z-Axis Interlock Alarm
150
2082 APC Pallet Stay on Check Alarm
151
2091 B-Axis Command Error(Inc. Dec. Point)
155
2139 TSC W/Tank Motor Overload
157
2142 Please Turn off and on NC Power
158
Single Block Alarm
159
2160 Lub. Level Low
159
2161 Lub. Pressure Alarm
161
2162 Parts Count End Alarm
163
2164 Oil Cooling Unit Alarm
164
2166 Filter Changer of TSC. Alarm
175
2167 High TSC Flow down Alarm
177
2168 Coolant Pressure down Alarm
179
2170 Tool Life Count End Alarm
180
2171 RST Command Alarm on STL
182
2172 Tool Length Sensor up Status
183
2173 Wait. & Mag. Pot Tool Detect
185
2175 Hyd. Unit Oil Temperature Alarm
188
Massage Alarm 1 (General)
190
2191 Coolant Chiller Unit Alarm
190
2193 Safety Switch Locking Alarm
191
2194 Man Axis Moving Interlock
193
2195 OP- Door Close, Must be Door Open
201
2196 Screw Conveyor Overload
204
2197 Chip Conveyor Alarm or off Mode Alarm
206
2198 Auto Power off Ready
207
2202 Machine Lock
208
2203 Screw Conveyor CCW Manual Mode
210
2204 Feedrate Override 0
212
2205 Measurement Device Low Battery
214
2206 Measurement Device Alarm
215
2207 Machine Interference Zone Error
216
2208 Machine in Service Mode
221
2215 Tool Length Sensor Up/Down Alarm
222
2218 First, There Must be Z-Ref. Return
224
2221 5-Th Clamp/Unclamp Alarm
225
2222 Program Start Check Alarm
227
2223 B-Axis Moving Interlock Alarm
229
2234 Gear Shift Lost
230
Massage Alarm 2 (ATC Alarm)
235
2240 ATC Not Use (K7.6 Set)
235
2241 Wait. Pot or Spindle Tool Data Zero
236
2245 ATC Door Open Close Alarm
238
2247 T-Code or M06 Commanded States
241
2250 ATC OP Manual Mode
242
2251 ATC Overtime Alarm
243
2252 ATC Initial Position Alarm
248
2254 ATC Changer Left/Right Alarm
254
5.9 2255 ATC Arm 180CW/180CCW Alarm
256
2256 ATC Waiting Pot Back/Forward Alarm
258
2257 Waiting Pot Tool Detect Check Alarm
259
2258 Pin Locking/Unlocking Alarm
263
2259 Wait Pot No. = Spindle Pot no
265
2260 Tool Mag. Rotation over Time
267
2262 ATC Magazine Guard Door Open
269
2264 Tool Magazine Servo Battery Alarm
273
2265 VPF off of Tool Magazine Alarm
284
2266 Servo Mag. Tool Number Error
286
2270 ATC Mag. Pot Tool out SW. Alarm
287
2272 ATC Sub Changer Position Check Alarm
289
2273 ATC Sub Tool Arm In/Out Alarm
292
2274 Tool Changer Spindle/Magazine Side Alarm
295
Massage Alarm 3 (APC Alarm)
297
2321 APC Initial Position Alarm
297
2322 APC Set-Up Station Door Open
302
2323 4-Th Clamp/Unclamp Alarm
305
2324 Table or Pallet Clamp Alarm
309
2325 APC Set-Up Switch Unpush
314
2326 APC OP Manual Mode
317
2329 APC Arm Adv./Ret. Alarm
318
2331 Splash Guard Door Open/Close Alarm
322
2333 APC Not Use (K7.7 Set)
326
2351 Fixture Clamp/Unclamp Alarm
327
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Doosan HM 1000 Maintenance Manual (166 pages)
Brand:
Doosan
| Category:
Industrial Equipment
| Size: 8 MB
Table of Contents
Table of Contents
3
Assembling/Disassembling the Spindle Cartridge
5
Disassembling the Tool Unclamp Cylinder
13
Disassembling the Spindle Cartridge
18
Installing the Spindle Cartridge
21
Assembling the Tool Unclamp Cylinder
23
Running-In the Main Spindle Bearing
30
Assembling/Disassembling the Table
32
Disassembling the Table
37
Disassembling the Piston Shaft (Designed for Pallet Clamping/Unclamping)
40
Disassembling the Piston (Designed for Table Clamping/Unclamping)
41
Removing the Worm Shaft and Worm Wheel
42
Installing the Worm Shaft and Worm Wheel
45
Assembling the Piston (Designed for Table Clamping/Unclamping)
49
Installing the Piston Shaft (Designed for Pallet Clamping/Unclamping)
51
Assembling the Table (Pallet Base)
52
Resetting the Reference Point for the B Axis
54
Adjusting and Repairing ATC
56
Resetting the Reference Point for ATC Servo Magazine
56
Adjusting the Position of ATC Sub Changer
60
Alignment between ATC and Spindle
62
ATC Hydraulic Circuit Line
64
Learning about ATC Magazine Touch Panel
65
Tool Search Sequence Chart
77
Tool Changing (M06) Sequence Chart
79
Tool Re-Charge Sequence Chart
82
APC Sequence Chart
84
Assembling & Disassembling the Ball Screw
90
Disassembling the Ball Screw on the X Axis
90
Installing the Ball Screw on the X Axis
95
Disassembling the Ball Screw on the y Axis
101
Installing the Ball Screw on the y Axis
107
Disassembling the Ball Screw on the Z Axis
114
Installing the Ball Screw on the Z Axis
119
Machine Precision
125
Straightness of Z Axis
127
Straightness of X Axis
128
Straightness of y Axis
130
Straightness of Pallet Deck
131
Squareness between Coordinate Axes
132
Parallelism between Pallet Deck and X/Z Axis
136
Squareness in Division of Index Table
138
Parallelism between Edge Locator and X Axis
138
Distance between Base Section of Edge Locator and Swiveling Center of Table
149
Difference in Y-Axis Height When in Changing the Pallet
150
Parallelism between Center Line of Spindle and Movement of Z-Axis
150
Runout on the Spindle
152
Movement of Spindle in the Z-Axis Direction
152
Regular Checkpoints
157
Auto Tool Changer (ATC)
157
APC (Auto Pallet Changer)
158
Axes System
158
Spindle Head
159
Table
159
Air Service Unit
160
Lubrication Unit
160
Hydraulic Unit
161
Oil Cooler
161
Splash Guard
162
Labels
162
Coolant & Chip Devices
162
Electric Devices
163
Check Oil Supply
164
Doosan HM 1000 Installation Manual (107 pages)
Brand:
Doosan
| Category:
Industrial Equipment
| Size: 10 MB
Table of Contents
Table of Contents
3
Preparations before Shipment
5
Installation Site
5
Foundation Work
8
Transportation
11
What's Included
13
Column & Column Bed Assembly
13
APC Assembly
14
Splash Guard Assembly
16
Tool Magazine & ATC Assembly
18
Coolant Tank Assembly & Option
19
Installing the Machine Temporarily
20
Temporary Installation of the Column Bed (Z-Axis Bed) Assembly
20
Temporary Installation of the Table Bed (X-Axis Bed) Assembly
22
Temporary Installation of ATC Base
23
Temporary Installation of APC
24
Second Round of Mortar Injection (Grouting)
25
Inspecting the Foundation Holes
25
Selection of Secondary Grouting Material
25
Mixing Grout
25
Injecting Grout
26
Curing the Surface of Mortar
27
Assembling the Main Unit
28
Installing the Duct
28
Connecting Wires and Hydraulic Hoses
28
Removing the Transit Clamps
32
Connecting the Main Power and Main Air Sources
33
Checking and Fueling the Oil Tanks
33
Power on
35
Main Power Supply
35
Checking the Pressure on each Unit
36
Installing the Coupling between Y-Axis Motor and Ball Screw
37
Keep Relay Settings
37
Machine Leveling
38
Preparations for the Leveling
38
Leveling on the X-Axis Bed (Table Bed)
39
Leveling on the Z-Axis Bed (Column Bed)
41
Finishing the Leveling
42
Resetting the Reference Point for each Axis
44
Resetting the Reference Point for the X Axis (X-Axis Stroke: 2100Mm)
44
Resetting the Reference Point for the Z Axis (Z-Axis Stroke: 1250Mm)
45
Resetting the Reference Point for the y Axis (Y-Axis Stroke: 1250Mm)
46
Precision Accuracy & Correction
47
Straightness of Z Axis
49
Straightness of X Axis
50
Straightness of y Axis
52
Straightness of Pallet Deck
54
Squareness between Coordinate Axes
55
Parallelism between Pallet Deck and X/Z Axis
58
Squareness in Division of Index Table
60
Parallelism between Edge Locator and X Axis
61
Distance between Base Section of Edge Locator and Swiveling Center of Table
72
Positioning Precision and Difference in Changing the Pallet
73
Parallelism between Center Line of Spindle and Movement of Z-Axis
74
Runout on the Spindle
75
Movement of Spindle in the Z-Axis Direction
75
Installing ATC & Alignment
76
Installing ATC
76
ATC Alignment
78
ATC Alignment
85
Adjusting APC
85
Fixing APC
87
Installing the Covers
88
Installing the Chip Cover (Sliding Cover) on the Bed
88
Installing the Splash Guard
90
Installing the Front Cover of the y Axis
97
Installing the Footstep and Guard of APC
97
Installing ATC Chip Pan and Guards
101
Installing the Coolant Tank & Chip Conveyor
104
Installing the Coolant Tank
104
Connecting the Coolant Pump Components
105
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