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HM 1250
Doosan HM 1250 Manuals
Manuals and User Guides for Doosan HM 1250. We have
2
Doosan HM 1250 manuals available for free PDF download: Maintenance Manual, Installation Manual
Doosan HM 1250 Maintenance Manual (166 pages)
Brand:
Doosan
| Category:
Industrial Equipment
| Size: 8 MB
Table of Contents
Table of Contents
3
Assembling/Disassembling the Spindle Cartridge
5
Disassembling the Tool Unclamp Cylinder
13
Disassembling the Spindle Cartridge
18
Installing the Spindle Cartridge
21
Assembling the Tool Unclamp Cylinder
23
Running-In the Main Spindle Bearing
30
Assembling/Disassembling the Table
32
Disassembling the Table
37
Disassembling the Piston Shaft (Designed for Pallet Clamping/Unclamping)
40
Disassembling the Piston (Designed for Table Clamping/Unclamping)
41
Removing the Worm Shaft and Worm Wheel
42
Installing the Worm Shaft and Worm Wheel
45
Assembling the Piston (Designed for Table Clamping/Unclamping)
49
Installing the Piston Shaft (Designed for Pallet Clamping/Unclamping)
51
Assembling the Table (Pallet Base)
52
Resetting the Reference Point for the B Axis
54
Adjusting and Repairing ATC
56
Resetting the Reference Point for ATC Servo Magazine
56
Adjusting the Position of ATC Sub Changer
60
Alignment between ATC and Spindle
62
ATC Hydraulic Circuit Line
64
Learning about ATC Magazine Touch Panel
65
Tool Search Sequence Chart
77
Tool Changing (M06) Sequence Chart
79
Tool Re-Charge Sequence Chart
82
APC Sequence Chart
84
Assembling & Disassembling the Ball Screw
90
Disassembling the Ball Screw on the X Axis
90
Installing the Ball Screw on the X Axis
95
Disassembling the Ball Screw on the y Axis
101
Installing the Ball Screw on the y Axis
107
Disassembling the Ball Screw on the Z Axis
114
Installing the Ball Screw on the Z Axis
119
Machine Precision
125
Straightness of Z Axis
127
Straightness of X Axis
128
Straightness of y Axis
130
Straightness of Pallet Deck
131
Squareness between Coordinate Axes
132
Parallelism between Pallet Deck and X/Z Axis
136
Squareness in Division of Index Table
138
Parallelism between Edge Locator and X Axis
138
Distance between Base Section of Edge Locator and Swiveling Center of Table
149
Difference in Y-Axis Height When in Changing the Pallet
150
Parallelism between Center Line of Spindle and Movement of Z-Axis
150
Runout on the Spindle
152
Movement of Spindle in the Z-Axis Direction
152
Regular Checkpoints
157
Auto Tool Changer (ATC)
157
APC (Auto Pallet Changer)
158
Axes System
158
Spindle Head
159
Table
159
Air Service Unit
160
Lubrication Unit
160
Hydraulic Unit
161
Oil Cooler
161
Splash Guard
162
Labels
162
Coolant & Chip Devices
162
Electric Devices
163
Check Oil Supply
164
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Doosan HM 1250 Installation Manual (107 pages)
Brand:
Doosan
| Category:
Industrial Equipment
| Size: 10 MB
Table of Contents
Table of Contents
3
Preparations before Shipment
5
Installation Site
5
Foundation Work
8
Transportation
11
What's Included
13
Column & Column Bed Assembly
13
APC Assembly
14
Splash Guard Assembly
16
Tool Magazine & ATC Assembly
18
Coolant Tank Assembly & Option
19
Installing the Machine Temporarily
20
Temporary Installation of the Column Bed (Z-Axis Bed) Assembly
20
Temporary Installation of the Table Bed (X-Axis Bed) Assembly
22
Temporary Installation of ATC Base
23
Temporary Installation of APC
24
Second Round of Mortar Injection (Grouting)
25
Inspecting the Foundation Holes
25
Selection of Secondary Grouting Material
25
Mixing Grout
25
Injecting Grout
26
Curing the Surface of Mortar
27
Assembling the Main Unit
28
Installing the Duct
28
Connecting Wires and Hydraulic Hoses
28
Removing the Transit Clamps
32
Connecting the Main Power and Main Air Sources
33
Checking and Fueling the Oil Tanks
33
Power on
35
Main Power Supply
35
Checking the Pressure on each Unit
36
Installing the Coupling between Y-Axis Motor and Ball Screw
37
Keep Relay Settings
37
Machine Leveling
38
Preparations for the Leveling
38
Leveling on the X-Axis Bed (Table Bed)
39
Leveling on the Z-Axis Bed (Column Bed)
41
Finishing the Leveling
42
Resetting the Reference Point for each Axis
44
Resetting the Reference Point for the X Axis (X-Axis Stroke: 2100Mm)
44
Resetting the Reference Point for the Z Axis (Z-Axis Stroke: 1250Mm)
45
Resetting the Reference Point for the y Axis (Y-Axis Stroke: 1250Mm)
46
Precision Accuracy & Correction
47
Straightness of Z Axis
49
Straightness of X Axis
50
Straightness of y Axis
52
Straightness of Pallet Deck
54
Squareness between Coordinate Axes
55
Parallelism between Pallet Deck and X/Z Axis
58
Squareness in Division of Index Table
60
Parallelism between Edge Locator and X Axis
61
Distance between Base Section of Edge Locator and Swiveling Center of Table
72
Positioning Precision and Difference in Changing the Pallet
73
Parallelism between Center Line of Spindle and Movement of Z-Axis
74
Runout on the Spindle
75
Movement of Spindle in the Z-Axis Direction
75
Installing ATC & Alignment
76
Installing ATC
76
ATC Alignment
78
ATC Alignment
85
Adjusting APC
85
Fixing APC
87
Installing the Covers
88
Installing the Chip Cover (Sliding Cover) on the Bed
88
Installing the Splash Guard
90
Installing the Front Cover of the y Axis
97
Installing the Footstep and Guard of APC
97
Installing ATC Chip Pan and Guards
101
Installing the Coolant Tank & Chip Conveyor
104
Installing the Coolant Tank
104
Connecting the Coolant Pump Components
105
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