Summary of Contents for YASKAWA MOTOMAN-HP6 YR-HP6-A00
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YASKAWA MOTOMAN-HP6 INSTRUCTIONS TYPE: YR-HP6-A00 (STANDARD SPECIFICATION) YR-HP6-A01 (WITH LIMIT SWITCHES FOR S-, L-, U-AXES) Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. MOTOMAN INSTRUCTIONS MOTOMAN-HP6 INSTRUCTIONS NX100 INSTRUCTIONS NX100 OPERATOR’S MANUAL...
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If such modification is made, the manual number will also be revised. • If your copy of the manual is damaged or lost, contact a YASKAWA rep- resentative to order a new copy. The representatives are listed on the back cover.
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HW0481893 Notes for Safe Operation Read this manual carefully before installation, operation, maintenance, or inspection of the NX100. In this manual, the Notes for Safe Operation are classified as “WARNING”, “CAUTION”, “MANDATORY”, or “PROHIBITED”. Indicates a potentially hazardous situation which, if not avoided, WARNING could result in death or serious injury to personnel.
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HW0481893 WARNING • Before operating the manipulator, check that servo power is turned off when the emergency stop buttons on the front door of the NX100 and programing pendant are pressed. When the servo power is turned off, the SERVO ON LED on the program- ing pendant is turned off.
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• Read and understand the Explanation of the Warning Labels in the NX100 instructions before operating the manipulator. Definition of Terms Used Often in This Manual The MOTOMAN manipulator is the YASKAWA industrial robot product. The manipulator usually consists of the controller, the programing pendant, and manipulator cables.
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Prior to operating the manipulator, confirm the contents. WARNING label A WARNING label B Nameplate Nameplate: WARNING label A: WARNING MOTOMAN TYPE Moving parts MASS PAYLOAD may cause ORDER NO. DATE injury SERIAL NO. YASKAWA ELECTRIC CORPORATION JAPAN WARNING label B: WARNING Do not enter robot work area.
HW0481893 1.1 Contents Confirmation 1 Product Confirmation CAUTION • Confirm that the manipulator and the NX100 have the same order num- ber. Special care must be taken when more than one manipulator is to be installed. If the numbers do not match, manipulators may not perform as expected and cause injury or damage.
HW0481893 1.2 Order Number Confirmation Order Number Confirmation Check that the order number of the manipulator corresponds to the NX100. The order number is located on a label as shown below. Label(Enlarged view) THE MANIPULATOR AND THE CONTROLLER Check that the manipulator SHOULD HAVE SAME ORDER NUMBER.
HW0481893 2.1 Transporting Method 2 Transporting CAUTION • Sling applications and crane or forklift operations must be performed by authorized personnel only. Failure to observe this caution may result in injury or damage. • Avoid excessive vibration or shock during transporting. Failure to observe this caution may adversely affect the performance as the system con- sists of precision components.
HW0481893 2.1 Transporting Method 2.1.1 Using a Crane As a rule, when removing the manipulator from the package and moving it, a crane should be used. The manipulator should be lifted using wire rope. Be sure the manipulator is fixed with the shipping bolts and brackets before transporting, and lift it in the posture as shown in "...
HW0481893 2.2 Shipping Bolts and Brackets 2.1.2 Using a Forklift When using a forklift, the manipulator should be fixed on a pallet with shipping bolts and brackets as shown in " Fig. 3 Using a Forklift ". Insert claws under the pallet and lift it. The pallet must be strong enough to support the manipulator.
HW0481893 3 Installation WARNING • Install the safeguarding. Failure to observe this warning may result in injury or damage. • Install the manipulator in a location where the manipulator’s tool or the workpiece held by the manipulator will not reach the wall, safeguarding, or NX100 when the arm is fully extended.
HW0481893 3.1 Installation of the Safeguarding Installation of the Safeguarding To insure safety, be sure to install safeguarding. They prevent unforeseen accidents with personnel and damage to equipment. The following is quoted for your information and guidance. Responsibility for Safeguarding (ISO10218) The user of a manipulator or robot system shall ensure that safeguarding is provided and used in accordance with Sections 6, 7, and 8 of this standard.
HW0481893 3.2 Mounting Procedures for Manipulator Base 3.2.1 Mounting Example Fix the baseplate onto the floor. The baseplate should be rugged and durable to prevent shifting of the manipulator or the mounting fixture. The thickness of the baseplate is 40mm or more, and an M16 size or larger anchor bolt is recommended.
Refer to "Fig. 5 When Using Ceiling- and Wall-Mounted Types" for details. Support Hexagon socket head cap screw M16 Manipulator base (4 screws) (Tensile strength: 1200N/mm or above) Fig. 6 When Using Ceiling- and Wall-Mounted Types NOTE When using wall-mounted or ceiling-mounted types, contact your Yaskawa representative.
HW0481893 3.4 Location Location When installing the manipulator, it is necessary to satisfy the undermentioned environmental conditions: • Ambient Temperature: 0° to +45°C • Humidity: 20 to 80%RH (non-condensing) • Free from dust, soot, or water • Free from corrosive gas or liquid, or explosive gas •...
HW0481893 4 Wiring WARNING • Ground resistance must be 100 Ω or less. Failure to observe this warning may result in fire or electric shock. • Before wiring, make sure to turn the primary power supply off, and put up a warning sign. (ex. DO NOT TURN THE POWER ON.) Failure to observe this warning may result in fire or electric shock.
HW0481893 4.1 Grounding Grounding Follow the local regulations and electrical installation standards for grounding. The recom- mended grounding wire size is 5.5mm at minimum. For grounding, connect the ground wire directly to the manipulator as in "Fig. 6 Grounding Method". •...
HW0481893 4.2 Cable Connection Cable Connection Two manipulator cables are provided; a signal cable (1BC) and a power cable (2BC). Connect these cables to the manipulator base connectors and to the NX100. Refer to “Fig.8 (a) Cable Connection to the Manipulator” and “Fig.8 (b) Cable Connection to the NX100”. 4.2.1 Connection to the Manipulator Before connecting the manipulator cables to the manipulator, verify the numbers: 1BC and...
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HW0481893 4.2 Cable Connection Connector details Manipulator side Fig. 9 (a) Details of the Manipulator Cable Connectors (Manipulator Side) Fig. 9 (b) Manipulator Cable Connections to the NX100...
HW0481893 5.4 Dimensions and P-Point Maximum Envelope Dimensions and P-Point Maximum Envelope 1678 P-point maximum envelope P-point Units: mm View A Fig. 12 Dimensions and Operating Range...
Alterable Operating Range The operating range of the S-Axis can be altered as in "Table. 4 S-Axis Operating Range" in accordance with the operating conditions. If alteration is necessary, contact your Yaskawa representative in advance. Table. 4 S-Axis Operating Range...
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The allowable total inertia is calculated when the moment is at the maximum. Contact your Yaskawa representative when only inertia moment, or load moment is small and inertia moment is large. Also, when the load mass is combined with an outside force, contact your Yaskawa representative in advance.
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HW0481893 6.1 Allowable Wrist Load 11.8 0.24 0.483 /4 (Kg m Fig. 14 The Diagram Moment/Inertia for R-Axis 0.17 0.37 /4 (Kg m Fig. 15 The Diagram Moment/Inertia for B-Axis 0.06 0.14 0.05 0.15 /4 (Kg m The Diagram Moment/Inertia for T-Axis Fig. 16...
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HW0481893 6.2 Wrist Flange Wrist Flange The wrist flange dimensions are shown in " Fig. 17 Wrist Flange ". In order to see the align- ment marks, it is recommended that the attachment be mounted inside the fitting. Fitting depth of inside and outside fittings must be 5mm or less. Tapped holes M6 ...
HW0481893 7.1 Mounting Equipment 7 System Application Mounting Equipment The peripheral equipment mounts are provided on the U-Axis (upper arm) and S-Axis (rotary head) as shown in " Fig. 18 Installing Peripheral Equipment " for easier installation of the users’ system applications. The following conditions should be observed to attach or install peripheral equipments.
HW0481893 7.1 Mounting Equipment 7.1.2 Installation Position There is a limitation also on the installation position. " Fig. 19 Allowable Load on U-Axis " shows the distance between the U-Axis rotation center and the load gravity. View A Upper arm Z-direction X-direction U-axis Tapped holes M6 rotation center...
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HW0481893 7.2 Internal User I/O Wiring Harness and Air Lines Internal User I/O Wiring Harness and Air Lines Wires and an air line are incorporated into the manipulator for user application. An internal user I/O wiring harness (0.2mm x 8, 1.25mm x 6) and an air line are used in the manipulator for the drives of the peripheral devices.
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HW0481893 7.2 Internal User I/O Wiring Harness and Air Lines • For the standard specification, the pins No.7 and No.8 of 3BC connector on the U-Arm NOTE are respectively connected with the shock sensor power supply and shock sensor signal input port of the NX100 controller.
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HW0481893 8.1 Position of S-Axis Limit Switch 8 Motoman Construction Position of S-Axis Limit Switch The limit switches are optional and are located as shown in " Fig. 22 Location of Limit Switches ". The overrun limit switches for the the S-Axis and L-Axis, and LU-Axes interfer- ence limit switch are applied to the robot type: YR-HP6-A01.
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HW0481893 8.2 Internal Connections Internal Connections High reliability connectors which can be easily put on and removed are used with each connector part. For the numbers, types, and locations of connectors, see "Fig. 22 Location and Numbers of Connectors". 3BC (for internal user I/O wiring harness) 3BC (for internal user I/O wiring harness)
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POWER CABLE INTERNAL CABLE IN S-AXIS INTERNAL CABLE IN L-AXIS INTERNAL CABLE IN BT-AXIS ENCODER POWER SUPPLY BOARD 0BAT11 0BAT1 BAT11 BAT1 0BAT12 0BAT2 BAT12 BAT2 0BAT3 BAT3 0BAT21 0BAT4 BAT21 BAT4 0BAT22 Applicable Serial Number: Before RH9520-4097 BAT22 The products which were manufactured by August, 2004 PG0V1 PG5V1...
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B should be changed as shown in CN1-7 CN1-7 SPG-2 DATA-2 section C below. L-AXIS (Contact your Yaskawa representative in case of modifying the wiring before use.) CN1-8 CN1-8 No.22CN CN2-1 CN2-1 SPG+3...
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For any different or special applications, the inspection process should be developed on an case-by-case basis. For axes which are used very frequently (in handling applications, etc.), it is recom- mended that inspections be conducted at shorter Intervals. Contact your Yaskawa repre- sentative.
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HW0481893 9.1 Inspection Schedule Table. 7 Inspection Items Schedule Inspection Charge Operation Items Method 1000 6000 12000 24000 36000 Specified Service Daily Licensee Person Company Cycle Cycle Cycle Check tram mark Alignment accordance and Visual mark damage at the home position.
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HW0481893 9.1 Inspection Schedule Table. 7 Inspection Items Schedule Inspection Charge Operation Items Method 1000 6000 12000 24000 36000 Specified Service Daily Licensee Person Company Cycle Cycle Cycle Check for malfunc- tion. (Replace if nec- essary.) Supply grease (6000H cycle). See Par. "...
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Inspection No. correspond to the numbers in " Fig. 25 Inspection Parts and Inspection Numbers ". The occurrence of a grease leakage indicates the possibility that grease has seeped into the motor. This can cause a motor breakdown. Contact your Yaskawa representative. Table. 8 Inspection Parts and Grease Used...
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HW0481893 9.1 Inspection Schedule Note: The home position of the manipulator takes the B-axis folded to a 90 degree downward position to the manipulators illustrated in "Fig. 25 Inspection Parts and Inspection Numbers". The manipulator illustrated in "Fig. 25" is not in a complete home position since the B-axis is extended horizontal to the ground. B-axis B-axis T-axis R-axis Fig. 25 Inspection Parts and Inspection Numbers (Manipulator in Home Position: Except for B-axis)
HW0481893 9.2 Notes on Maintenance Procedures Notes on Maintenance Procedures 9.2.1 battery pack Replacement If the battery alarm occurs in the NX100, replace the battery in accordance with the following procedure: Battery pack Connector base Support Plate fastening bolt Fig. 26 Battery Location Battery pack before replacement See procedure 5 Connector Board...
HW0481893 9.2 Notes on Maintenance Procedures NOTE Remove the old battery pack after connecting the new one so that the encoder absolute data does not disappear. 6. Mount the new battery pack on the battery holder. 7. Reinstall the plate. NOTE Do not pinch the cable when the plate is installed.
HW0481893 9.2 Notes on Maintenance Procedures Grease Replenishment (Refer to " Fig. 28 S-Axis Speed Reducer Diagram ".) Replenish the grease in accordance with the following procedure: 1. Remove plugs from the grease exhaust port and grease inlet NOTE If grease is injected with the plugs on, the grease will go inside the motor and may damage it.
HW0481893 9.2 Notes on Maintenance Procedures 9.2.3 Grease Replenishment/Exchange for L-Axis Speed Reducer L-arm Grease exhaust port Hexagon socket head plug PT1/8 L-axis speed reducer Grease inlet Hexagon socket head cap screw M6 Fig. 29 L-Axis Speed Reducer Diagram For ceiling mounted manipulators, the grease exhaust port and the grease inlet are NOTE inverted.
HW0481893 9.2 Notes on Maintenance Procedures Grease Exchange (Refer to " Fig. 29 L-Axis Speed Reducer Dia- gram ".) 1. Make the L-arm vertical to ground. 2. Remove a plug from the grease exhaust port. 3. Remove bolts from the grease inlet. NOTE If grease is injected with the plug on, the grease will go inside the motor and may damage it.
HW0481893 9.2 Notes on Maintenance Procedures 9.2.4 Grease Replenishment/Exchange for U-Axis Speed Reducer U-arm Grease exhaust port Hexagon socket head cap screw M6 Grease inlet Hexagon socket head plug PT1/8 U-axis speed reducer U-axis speed reducer U-axis speed reducer Fig. 30 U-Axis Speed Reducer Diagram NOTE For ceiling mounted manipulators, the exhaust port and the grease inlet are inverted. Grease Replenishment (Refer to "...
HW0481893 9.2 Notes on Maintenance Procedures Grease Exchange (Refer to " Fig. 30 U-Axis Speed Reducer Dia- gram ".) 1. Make the U-arm horizontal to ground. 2. Remove bolts from the grease exhaust port. 3. Remove a plug from the grease inlet. NOTE If grease is injected with the bolts on, the grease will go inside the motor and may damage it.
HW0481893 9.2 Notes on Maintenance Procedures 9.2.5 Grease Replenishment for R-Axis Speed Reducer Note that the grease replenishment procedure is different by serial number of the subject manipulator. The serial number is indicated on a nameplate. (Refer to " Explanation of Warning Labels " on page 6(vi).) For Application of Serial Numbers S3W120-5 to S3W120-6 Exhaust port...
HW0481893 9.2 Notes on Maintenance Procedures For Application of Serial Numbers S3W120-7 to RH9520-3112 Grease inlet Cover plug Grease zerk A-MT6X1 Exhaust port (Hexagon socket head plug PT1/8) Fig. 31 (b) R-Axis Speed Reducer Diagram (For Serial Numbers S3W120-7 to RH9520-3112) 1. Remove a plug from the exhaust port. 2.
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HW0481893 9.2 Notes on Maintenance Procedures For Application of Serial Numbers RH9520-3121 and Over Grease inlet Cover plug Exhaust port Grease zerk A-MT6X1 (Plug LP-M5) Fig. 31 (c) R-Axis Speed Reducer Diagram (For Serial Numbers RH9520-3121 and Over) 1. Remove a plug from the exhaust port. 2.
HW0481893 9.2 Notes on Maintenance Procedures 9.2.6 Grease Replenishment for B- and T-Axes Speed Reducers T-axis speed reducer Exhaust port (T-axis) Plug LP-M5 Exhaust port (B-axis) Plug LP-M5 B-axis speed reducer Grease inlet (T-axis) Grease inlet (B-axis) Hexagon socket head Hexagon socket head cap screw M6 cap screw M6 Fig. 32 B- and T-Axes Speed Reducers Diagram 1. Remove plugs from the exhaust port NOTE Remove the U-arm cover side of the B-axis speed reducer.
HW0481893 9.2 Notes on Maintenance Procedures 9.2.7 Grease Replenishment for T-Axis Gear Exhaust port Plug LP-M5 Grease inlet Hexagon socket head cap screw M6 Fig. 33 T-Axis Gear Diagram 1. Remove a plug from the grease exhaust port. 2. Remove bolts from the grease inlet, then install the grease zerk A-MT6 x 1. The grease zerk is provided at factory.
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HW0481893 9.2 Notes on Maintenance Procedures 9.2.8 Grease Replenishment for R-Axis Cross Roller Bearing R-axis cross roller bearing Exhaust port Hexagon socket head cap screw M6 (6 screws) Grease inlet Hexagon socket head cap screw M6 (6 screws) Fig. 34 R-Axis Cross Roller Bearing Diagram 1. Remove bolts of the exhaust port. 2. Remove bolts of the grease inlet, then install the grease zerk A-MT6 x 1. The grease zerk is provided at factory.
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HW0481893 9.2 Notes on Maintenance Procedures 9.2.9 Notes for Maintenance Wrist Axes The motor and encoder units are provided with the wrist unit. To prevent fumes from penetrating into the wrist unit, the matched parts are sealed with sealing bond. Therefore, if the wrist cover is disassembled, reseal with sealing bond (Three Bond 1206C, refer to "...
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HW0481893 9.2 Notes on Maintenance Procedures Encoder Motor Motor cable etc. Power connector Internal wire Connect 0BT4 BAT4 Encoder connector Battery pack CAUTION label 0BT4 BAT4 CAUTION label (Enlarged view) CAUTION a: insertion-type pin terminal (Socket) b: insertion-type pin terminal (Pin) Connect battery to encoder to save the data before removing connector. Fig. 37 Battery Pack Connector Diagram for RBT-Axes 9-20...
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• Rank B: Parts for which replacement may be necessary as a result of frequent operation • Rank C: Drive unit NOTE For replacing parts in Rank B or Rank C, contact your Yaskawa representative. Table. 9 Spare Parts for YR-HP6-A00 and YR-HP6-A01 Parts...
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HW0481893 Table. 9 Spare Parts for YR-HP6-A00 and YR-HP6-A01 Parts Rank Name Type Manufacturer Remarks Unit U-Axis HW9280738-B Yaskawa Electric Speed Reducer Corporation U-Axis Input Gear HW0303277-1 Yaskawa Electric Corporation R-Axis HW0382277-A Yaskawa Electric Speed Reducer Corporation B-Axis HW0381646-A Yaskawa Electric...
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HW0481893 11.4 R-Axis Unit DWG No. Name DWG No. Name 4001 SGMPH-01A2A-YR1* Motor 4050 Plug PT1/8: Serial No RH9520-3112 4002 M5X12 Socket screw 4051 Tube TU0640C-0.1: Serial No 2H-5 Spring washer RH9520-3112 4003 HW0382277-A Speed reducer 4054 T50R Cable tie 4004 M5X16 Socket screw...
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HW0481893 11.5 Wrist Unit DWG No. Name DWG No. Name 5001 HW0381646-A Speed reducer 5051 M4X12 Socket screw 5002 HW0381831-A Speed reducer 2H-4 Spring washer For serial No: 5053 M4X12 Socket screw before RH9520-4118 2H-4 Spring washer HW0382917-A Speed reducer For serial No: For serial No: before RH9520-4118...
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49-8166-90103 YASKAWA ELECTRIC KOREA CORPORATION 1F Samyang Bldg. 89-1, Shinchun-dong, Donk-Ku, Daegu, Korea Phone 82-53-745-7844 82-2-784-8495 YASKAWA ELECTRIC (SINGAPORE) PTE. LTD. 151 Lorong Chuan, #04-01, New Tech Park, Singapore 556741, Singapore Phone 65-6282-3003 65-6289-3003 YASKAWA ELECTRIC (MALAYSIA) SDN. BHD. No.71, Jalan Bandar Rawang 2, 48000 Rawang, Selangor D.E., Malaysia...