Sony PDW-HD1550 Service Manual
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Sony PDW-HD1550 Service Manual

Professional disc recorder
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PROFESSIONAL DISC RECORDER
PDW-HD1550
SERVICE MANUAL
1st Edition (Revised 2)

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Summary of Contents for Sony PDW-HD1550

  • Page 1 PROFESSIONAL DISC RECORDER PDW-HD1550 SERVICE MANUAL 1st Edition (Revised 2)
  • Page 2 For safety, do not connect the connector for peripheral device wiring that might have excessive voltage to the following port(s). : LAN connector Follow the instructions for the ports(s). For kundene i Norge Dette utstyret kan kobles til et IT-strømfordelingssystem. PDW-HD1550...
  • Page 3 Batterien nur durch den vom Hersteller empfohlenen Kasser batteriet i henhold til gjeldende avfallsregler. oder einen gleichwertigen Typ ersetzen. Wenn Sie die Batterie entsorgen, müssen Sie die Gesetze der jeweiligen Region und des jeweiligen Landes befolgen. PDW-HD1550...
  • Page 4 Leaving 40 cm or more of space above the unit is increase eye hazard. recommended for service operation. The PDW-HD1550 is classified as a CLASS 1 LASER PRODUCT. This label is located on the top cover of the drive unit.

  • Page 5: Table Of Contents

    Disconnecting/Connecting Flexible Card Wire............... 1-38 PDW-HD1550...
  • Page 6 Exiting Maintenance Mode................... . . 4-2 PDW-HD1550...
  • Page 7 FAN MOTOR......................4-33 PDW-HD1550...
  • Page 8 Optical Drive (XDD-P210)................... 6-17 PDW-HD1550...
  • Page 9 Video System Adjustment/VPR-118 Board ................. . 8-7 PDW-HD1550...
  • Page 10 Frame Wiring......................... .10-4 PDW-HD1550...

  • Page 11: Manual Structure

    Manual Structure Purpose of this manual This manual is the service manual for Professional Disc Recorder PDW-HD1550. This manual describes the information items that premise the service based on the block-level such as service overview, error messages, periodic maintenance and inspection, replacement of main parts, etc. assuming use of system and service engineers.

  • Page 13: Service Overview

    - DC: 7.5 A 1-1-1. Power Cord To get a power cord, please contact your local Sony Sales Office/Service Center. WARNING • Use the approved Power Cord (3-core mains lead)/Appliance Connector/Plug with earthing-contacts that conforms to the safety regulations of each country if applicable.

  • Page 14: Installation Space

    When the unit is installed on flat surface like a desk, provide 2 cm or more space to both right and left sides of the unit. Providing 40 cm or more space above the unit is recommended considering service operations. PDW-HD1550...

  • Page 15: To Mount The Unit In A Rack

    • Use adequately long cables for connection of the connector panel, considering that the unit is pulled out from the rack. Note After rack mounting, check that the temperature inside the rack is within the range of 5 ℃ through 35 ℃. PDW-HD1550...

  • Page 16: Location Of Printed Circuit Boards And Circuit Function

    Network and I/O SY-438 Network, TC, USB, REMOTE, I/O CPU Power supply PS-885 AC/DC, DC IN AC/DC select, Primary power source RE-327 DC-DC out, Secondary power source Other DIO-100 Extensible host controller interface, USB3.0 controller MEM-138 mSATA SSD CN-3594 Connection board PDW-HD1550...
  • Page 17 LDR-36 KY-666 SE-1005 BD-42 System Board name Circuit function Drive unit/Sensor BD-42 Drive main KY-666 Front panel LDR-35 Cartridge sensor LDR-36 Loading position sensor SE-1004 Angular velocity sensor Cartridge sensor SE-1005 OP position sensor Cartridge sensor SY-400 CN-BD connection PDW-HD1550...

  • Page 18: Function And Location Of Sensors

    Detects status of the recording prohibition tab of the car- tridge. Cartridge Down sensor Detects down position of the cartridge. Cartridge IN sensor Detects insertion of the cartridge. Cartridge type sensor Detects type of the inserted cartridge (single-layer disc to quad-layer disc). Continued PDW-HD1550...
  • Page 19 Location No. Part name Function Angular speed sensor Detects angular speed applied to the optical block assem- bly. PDW-HD1550...

  • Page 20: Connectors And Cables

    BNC type Signal Specifications 2 (SUPER): Character superimpose enabled AUDIO IN (G) — +4 dBu, 0 dBu, -3 dBu, Component digital (270 Mbits/s SMPTE 259M/ITU-R BT. -6 dBu selectable, high AUDIO IN (X) 656) impedance, balanced AUDIO IN (Y) PDW-HD1550...
  • Page 21 13. DIGITAL AUDIO OUTPUT (AES/EBU) TA2+ (TMDS ch2 Data) BNC ×2 (1set: CH1/2, CH3/4) TMDS DATA2 — Digital audio AES/EBU format, AES-3id-1995 compliant SHIELD TMDS DATA2- TMDS DA- Differential pair TA1+ (TMDS ch1 Data) TMDS DATA1 — SHIELD TMDS DATA1- Continued PDW-HD1550...
  • Page 22 Transmitted/Received Data 3 (+) IN/OUT Communication differ- ential signal (-), 0.5 TRP3- IN/OUT Transmitted/Received Mbps Data 3 (–) IN/OUT Communication differ- TRP4+ IN/OUT Transmitted/Received ential signal (+), 0.5 Data 4 (+) Mbps TRP4- IN/OUT Transmitted/Received — Data (–) 1-10 PDW-HD1550...

  • Page 23: Connection Connectors/Cables

    20. Super Speed USB Connector Matching con- Matching cable (Sony P/ Name nector (Sony USB3.0 (Type A), P/N) SuperSpeed AES/EBU IN- Plug, BNC, 75 Ω BELDEN 8281 cable or equivalent AES/EBU OUTPUT - External View - ANALOG AU- XLR 3P, MALE —...

  • Page 24: Functions Of Onboard Parts

    — Green — D1003 — Green PHOT — D2103 ST LED0 Blue For DEBUG (KMBC) Blinks D2307 PLD1 DEBUG LED0 Blue For DEBUG (PRAC) D2509 POWER LED Blue Lights while the ISPPAC detection Lights voltage is normal. Continued 1-12 PDW-HD1550...
  • Page 25 Ref. No. Name Color Description Normal state D102 +3.3V Blue Lights while +3.3 V power is turned Lights D103 ACTIVE Blue Lights when mSATA is accessed. Blinks D104 LINK Blue Lights when mSATA link has been es- Lights tablished. 1-13 PDW-HD1550...

  • Page 26: Functions Of Onboard Switches

    D609 USB PORT2 Green Lights while USB PORT2 is in use. D610 USB PORT2 Lights when USB PORT2 is abnormal. 1-6-2. Functions of Onboard Switches AU-366 Board 600Ω :Knob position S200 S100 S1200 S1100 AU-366 board (side A) 1-14 PDW-HD1550...
  • Page 27 Turns ON/OFF the 600 Ω terminal for the Ch4 analog input FP-209 Board S301 FP-209 board (side A) Note Never change the setting of the factory use switches. Ref. No. Name Description Factory setting S301 FPGA (IC300) — Factory use — MANUAL RE- CONFIG 1-15 PDW-HD1550...
  • Page 28 — COMe CMOS Clear — ON: CMOS Clear OFF: Normal operation S2501 BATTERY — Coin battery ON/OFF ON: Normal operation OFF: Storage SY-438 Board S400 (Side A) S500 S502 S101 S203 S201 S501 S202 SY-438 board (side B) 1-16 PDW-HD1550...
  • Page 29 Connected to S202-4 Factory use Not used S500 MODEL SEL 1 -4 Reserved for extension (model select) S501 DEBUG Factory use — Factory use — Factory use — Factory use — S502 MDSC RECON- — Factory use — 1-17 PDW-HD1550...

  • Page 30: Circuit Protection Parts

    Side A 1-811-201-11 TH293 Side A 1-533-817-21 TH294 Side A 1-802-264-11 MEM-138 THP100 Side B 1-533-817-21 SY-438 TH600 Side A 1-533-817-21 TH601 Side A 1-533-817-21 TH602 Side A 1-533-817-21 TH700 Side A 1-533-817-21 VPR-118 THP100 Side A 1-802-264-11 1-18 PDW-HD1550...

  • Page 31: Fixtures

    Tightening screws for M3 (+) J-6252-530-A Torque screwdriver 26KG (2.6 N•m) Tightening screws for M4 (+) A-1937-666-A EXT board assembly (rear) Extension board for AU-366/ VPR-118/SY-438 7-432-114-11 Locking compound 200 g Inhibits loosening of screws J-6570-130-A Alignment disk (PFD23A-RS) Skew adjustment 1-19 PDW-HD1550...

  • Page 32: Service Action After Replacing Or Repairing The Block And Board

    Skew adjustment (Refer to Section 7-4.) 1-9-4. BD-42 Board The BD-42 board contains an EEPROM (IC709) in which error logger data and other data are stored. To retain the EEPROM data, replace IC709 after this board has been replaced. 1-20 PDW-HD1550...

  • Page 33: Se-1004 Board

    After the SE-1004 board has been replaced or repaired, perform the Drive Maintenance menu in the following procedure. LD IL adjustment (Refer to Section 7-2.) TRK/TLT driver offset adjustment (Refer to Section 7-3.) Skew adjustment (Refer to Section 7-4.) 1-21 PDW-HD1550...

  • Page 34: Replacing Eeproms

    Install the SY-438 board, and then turn on the power of the unit. Set the data recorded in step 1 again by the Setup menu. (Refer to the Operation Manual) 1-10-3. Replacing EEPROM (IC1100/HPR-55 Board) After the IC1100 on the HPR-55 board has been replaced, make the following adjustments. 1-22 PDW-HD1550...

  • Page 35: Replacing Eeprom (Ic806/Au-366 Board)

    Turn off the power of the unit, and then remove the VPR-118 board. (Refer to “6-11. ADI-11 Board/VPR-118 Board”) Replace IC502 (Side A). Install the VPR-118 board, and then turn on the power of the unit. Adjust the video system. (Refer to “8-4. Video System Adjustment/VPR-118 Board”) 1-23 PDW-HD1550...

  • Page 36: Backup Battery

    A backup battery is mounted on the HPR-55 board. The backup battery retains date/time information. This information is retained when the battery is replaced within about one minute. If the date/time information is lost, perform the “4-5-18. DATE/TIME PRESET (M3D)”of the maintenance menu to set it. 1-24 PDW-HD1550...

  • Page 37: Updating The Firmware

    Up to six files for update can be included in the root directory. Note To obtain the files for update, contact your local Sony Sales Office/Service Center. Procedure Insert the USB memory that contains the files for the update into the USB connector on the front panel.
  • Page 38 M3E3:PACKAGE UPDATE pkg-2.000-normal-12a.pkg pkg-2.100-normal-12a.pkg pkg-2.200-normal-12a.pkg pkg-2.300-normal-12a.pkg pkg-Winkle1.530-12a.pkg pkg-Winkle1.540-12a.pkg CANCEL :F1(RETURN) SELECT :F5(SET) Information about the file for the update is displayed. M3E:USB MEMORY UTIL M3E3:PACKAGE UPDATE CURRENT VERSION VERSION 0.00 --> 2.30 UPDATE OK? CANCEL :F1(RETURN) EXECUTE :F5(SET) 1-26 PDW-HD1550...
  • Page 39 Update was failed. Update was successfully completed. OK:it,sys,pddrive,pkglist NG:fp Case of success Case of failure Press the [PUSH SET] knob to close the displayed screen. Execute RESET ALL SETUP in the MAINTENANCE MENU. (Refer to“4-6-3. RESET ALL SETUP (M49)”) 1-27 PDW-HD1550...

  • Page 40: Circuit Description

    ENC-158 board for the record signal process system and the one that is returned to VAX again as the HD video output system of the E-E image. The record signal is encoded and compressed by the MPEG HD codec NATH (IC500) via the NECO (IC200). 1-28 PDW-HD1550...
  • Page 41 At the same time, the CPU board DMA-transfers the data saved in the DDR memory to the PCIe / SATA Bridge IC (IC2701) on the HPR-55 board with the PCIe interface and then converts the data to the SATA signal data. Then the SATA signal data is sent through the CN-3594 board to the IF-1240 board. 1-29 PDW-HD1550...
  • Page 42 SD playback video signal undergoes serial/parallel conversion and output to the outside from the SDSDI OUTPUT connector (CN2). The SD playback video signal that is sent from ROVO to the video encoder (IC501) is encoded into the composite video signal and output to the outside from the COMPOSITE OUTPUT connector (CN4). 1-30 PDW-HD1550...

  • Page 43: Audio Signal Processing System

    The proxy audio data for recording is compressed in the PROXY AUDIO DSP (IC1600, IC1601) based on the digital audio signal for recording of the PIERe SDRAM to be written into the PIERe SDRAM as the proxy audio data for recording. 4-channel input 1-31 PDW-HD1550...
  • Page 44 SDI OUT, MONITOR SD-SDI OUT, MONITOR ANALOG AUDIO OUT, and HEADPHONES OUT. The playback proxy audio data stored in the PIERe SDRAM is sent to DEC PROXY AUDIO DSP (IC1903, IC1904) where expansion processing is added (opposite to recording). Then the expanded data is sent to APROC. Furthermore, 1-32 PDW-HD1550...
  • Page 45 (CN600). HDMI output The same signal as the MONITOR output signal is sent from ROVO to the HDMI TRANSMITTER (IC603) on the VPR-118 board through the VSW (IC801) on the VPR-118 board. 1-33 PDW-HD1550...

  • Page 46: Synchronization Signal Processing System

    • D/A converter (IC502/VPR-118 board) for saving composite video level data and adjusting SYSTEM SC • Character generator (IC105, IC106/VPR-118 board) • FPAC (IC401/FP-209 board ) This CPU is also connected to the CPU board through the PCI-PCI Bridge in PHOT to transfer data between the IT system and the IO system. 1-34 PDW-HD1550...

  • Page 47: It System Control System

    The CPU board is connected to disc and external USB device with the USB2.0 interface to control them and for mutual data transfer. • Disc (Optical drive ←→ IC700/IF-1240 board ←→ CN-3594 board ←→ CPU board/HPR-55 board) • external USB device (CN601, IC606/SY-438 board ←→ CN-3594 board ←→ CPU board/HPR-55 board) 1-35 PDW-HD1550...

  • Page 48: I/O Interface System

    (IC701, IC702) on the SY-438 board. Ethernet Ethernet data, which is connected from the Ethernet 8-pin RJ45 connector CN600 on the SY-438 board to the Ethernet interface IC (IC600), is converted to the PCI-Express (PCIe) signal. 1-36 PDW-HD1550...

  • Page 49: Control Panel (Lcd/Sw/Jog/Shuttle)

    LCD, reads button and switch data, and controls LEDs on the front panel through the FPAC (IC401) on the FP-209 board. • Lighting the LEDs is controlled by the PWM system to reduce power consumption. 1-37 PDW-HD1550...

  • Page 50: Flexible Card Wire

    Slide or lift up the portion A in the direction of the arrow and securely insert the flexible card wire into the deep end of the connector. Return the portion A to its original position and lock the connector. 1-38 PDW-HD1550...

  • Page 51: Cautions On Handling The Optical Block Assembly

    Do not bring a magnetic substance close to the optical block assembly. • Be careful so that any foreign matter does not enter the clearance of the actuator cover. 1-39 PDW-HD1550...
  • Page 52 Keep away a screwdriver Objective lens Actuator Hold the shaded portions. 1-40 PDW-HD1550...

  • Page 53: Lead-Free Solder

    • The ordinary soldering iron can be used but the iron tip has to be applied to the solder joint for a slightly longer time. The printed pattern (copper foil) may peel away if the heated tip is applied for too long, so be careful. 1-41 PDW-HD1550...

  • Page 55: Error Messages

    • “○”: Error is recorded in the maintenance logger and drive logger. • “×”: Error is not recorded in the maintenance logger and drive logger. ERROR AN ERROR HAS BEEN DETECTED. INFORM SERVICE OF FOLLOWING CODE : XX-XXX Fig. 2-1. Example error in video monitor screen PDW-HD1550...

  • Page 56: Error Code List

    Laser output adjustment could not be made in optical block assembly Ch-A. ○ ○ Laser drive overcurrent was detected in optical block assembly Ch-A. ○ ○ It was decided that no cartridge is present in optical block assembly Ch-A and laser output was stopped. Continued PDW-HD1550...
  • Page 57 The SA actuator of optical block assembly Ch-B cannot move the tar- get position. ○ ○ The SA actuator of optical block assembly Ch-A cannot detect to the reference position. ○ ○ The SA actuator of optical block assembly Ch-B cannot detect to the reference position. Continued PDW-HD1550...

  • Page 58: Error 20

    Ch-A detected error of the loader position sensor (LDR-36 board). ○ ○ Ch-A detected error of the sensor hole (SE-1004 board, SE-1005 board). ○ ○ Ch-B detected error of the loader position sensor (LDR-36 board). Continued Vertical movement of loading/unloading is also performed by executing STBY ON/OFF. PDW-HD1550...

  • Page 59: Error 5X

    ○ Startup adjustment or OPC cannot be finished in optical block assembly Ch-B. × ○ Adjustment failed in starting optical block assembly Ch-B. For discs that can be read and written in this unit, refer to the Operation Manual. PDW-HD1550...

  • Page 60: Error 71

    Ch-B during startup. ○ ○ Failure in Disc Drive LSI (IC200: BD-42 board) firmware upgrade was detected in optical block assembly Ch-B during startup. 2-2-8. Error 92 When synchronization system errors are detected, the following error codes are displayed. PDW-HD1550...

  • Page 61: Error 95

    IO CPU detected a AES/EBU in CH1/2 (IC010/ADI-11 board) error. ○ × IO CPU detected a AES/EBU in CH3/4 (IC011/ADI-11 board) error. ○ × IO CPU detected a AES/EBU out CH1/2 (IC012/ADI-11 board) error. ○ × IO CPU detected a AES/EBU out CH3/4 (IC013/ADI-11 board) error. Continued PDW-HD1550...
  • Page 62 No data can be written to the EEPROM in optical block assembly Ch- ○ ○ Ch-B Disc Drive LSI (IC200: BD-42 board) cannot write data to the SE EEPROM (IC3: SE-1004 board). ○ ○ A system error was detected in Ch-B Disc Drive LSI (IC200: BD-42 board). PDW-HD1550...

  • Page 63: Alarms (Warning)

    A clip longer than the specified time is recorded in IN DISC. the UserData > XDROOT folder. W40-024 Over DUR! EXCESSIVE DURATION IS A clip longer than the specified time is recorded in IN DISC. the UserData > BPAV folder. Continued PDW-HD1550...
  • Page 64 Once eject the disc and then insert it again or insert another disc. W52-08B Read err CANNOT READ DISC DATA. Failed to read addresses from the disc in ChB. PLEASE EJECT DISC. Eject the disc and insert it again or insert another disc. Continued 2-10 PDW-HD1550...

  • Page 65: After A Memory Card Is Inserted

    MEDIA(A) CANNOT BE RE- An error occurred in the memory card and it must STORED. be repaired. PLEASE RESTORE IT USING Restore the memory card using the equipment that THE RECORDED EQUIP- recorded the memory card. MENT. Continued 2-11 PDW-HD1550...

  • Page 66: After A Folder In The External Storage Is Mounted

    To move to another clip, press the PREV, NEXT, SHIFT + PREV, or SHIFT + NEXT button, or per- form a thumbnail search. Continued 2-12 PDW-HD1550...
  • Page 67 Delete unneeded shot marks 0 to 9 in the chapter thumbnail screen. — Illegal Operation! — This appears when an attempt is made to carry out an invalid operation. — Media is not Ready. — Mounting the media is in progress. 2-13 PDW-HD1550...

  • Page 68: During Recording Operations

    DISC CANNOT BE RECOR- Depletion of quad-layer disc OPC area was detec- DED TO. ted. USE ANOTHER DISC FOR Use another disc. RECORDING. — Disc Busy! — A copy operation is being performed, so simulta- neous recording is impossible at present. 2-14 PDW-HD1550...

  • Page 69: During Playback Operations

    The settings of IN and OUT points for partial copy IN/OUT Points. operation are not proper. Check the IN and OUT point settings. — No Clip! — The clip selected for expansion or chapter display has been deleted. Alternatively, the memory card has been ejected. Continued 2-15 PDW-HD1550...
  • Page 70 This clip cannot be copied to the currently loaded to DISC is not Permit- Professional Disc because of its format. ted. — Out of Remain Space! — The remaining capacity of the copy destination media is not sufficient. 2-16 PDW-HD1550...

  • Page 71: Alarms Relating To Audio And Video Signals

    Rotating speed of DC fan (40 square)/AU-366 board error has been detected. Note The unit will work, but if you continue to use it in this state, temperatures inside the unit will rise, possibly resulting in failure or fire. Continued 2-17 PDW-HD1550...

  • Page 72: Other Alarms

    The setting change of the item in which modifica- CHANGED. tion is to be reflected after restart was stored. PLEASE TURN OFF/ON Restart the unit. POWER. W90-002 Turn off/on POWER!! SYSTEM CONFIGURATION System frequency was changed. Restart the unit. WAS CHANGED. PLEASE TURN OFF/ON POWER. 2-18 PDW-HD1550...

  • Page 73: Xdcam Web Site

    User name • “admin” Password • “pdw-hd1550” User name and user password can be changed on the Account page. Top page of the XDCAM web site is displayed. Click a menu you want to browse on the left frame. PDW-HD1550...

  • Page 74: Status Menu

    This function is the same as the SOFTWARE VERSION menu in OTHERS of the Maintenance menu of the unit. (Displays all software versions) XDCAM SONY Status Product Information Model Name PDW-HD1550 Software Version Serial No. 10001 Drive Serial No. 0000001 Maintenance...
  • Page 75 HPR-55 board. Fraction part: Version of the mSATA for the CPU board (COM Express module). BIOS Display only Shows the firmware version of CPU board (COM Express module) on the HPR-55 board. RECOV- Display only Shows the recovery firmware version. PDW-HD1550...

  • Page 76: Maintenance Menu

    • Change the DHCP settings with the Maintenance menu (M50: DHCP) of the set side. • When the DHCP is “enable”, the IP address, subnet mask, and default gateway settings can not be changed. Only the work group and host name setting can be changed. PDW-HD1550...

  • Page 77: Snmp

    Top page of the XDCAM web site is displayed and the network settings have been completed. 3-3-2. SNMP You can configure the settings related to SNMP Agent of the SNMP function on this page. Also, you can perform the setting of system information MIB-2. PDW-HD1550...
  • Page 78 • specific: Specifies the SNMP manager to which to send the trap Note When using SONY-PRO-MIB, select “specific” and specify the IP address of the SNMP manager IP Address — Specifies the IP address of the SNMP manager to which to send 1/2/3 the trap when “specific”...
  • Page 79 Set the target hosts for the communication (Communication Hosts). Set the target hosts to which to send the trap (Trap Hosts). Note When you use SONY-PRO-MIB, select “specific” and then specify SNMP manager's IP address. Set the Authentication Trap. Save the setting by pressing “Execute”.
  • Page 80 The settings are used for system control, and will not affect the operations of XDCAM. When monitoring the network consisting of multiple units of XDCAM or multiple devices with MIB-2 installed, individual devices can be identified based on this information. SNMP MIB-2 Variables sysDescr PDW-HD1550 sysObject .1.3.6.1.4.1.122.8501 sysContact sysName...

  • Page 81: Account

    Enter the new password in the Password box and Verify Password box. Clicking “Reset” clears the Input window. Click “Execute” to change the password. 3-3-4. Setup Menu The setup menu of the unit can be uploaded or downloaded on this page. Case-sensitive PDW-HD1550...

  • Page 82: Software Update

    Note The figures shown in this section are sample of screens. Actual screens may differ from the sample screens due to the specification change. Tools/Equipment Required • Personal computer (referred to as PC hereafter) • Firmware package file 3-10 PDW-HD1550...
  • Page 83 • Network cable (crossover or straight-through) For obtaining the firmware package file, contact your local Sony Sales Office/Service Center. Preparation Remove the headphones and the audio cable. Restart the unit. Connect the unit to the PC using one of the following ways. (Refer to the Operation Manual.) •...
  • Page 84 Enter the user name and the password, then click “OK”. User name • “admin” Password • “pdw-hd1550” Top page of the XDCAM web site is displayed. Click “Software Update” in the left frame. Click “Browse” and select the firmware package file copied in step 4 of “Preparation”.
  • Page 85 When cancel the update, click the [Quit] button. XDCAM SONY Status Update Version Software Version Current version V1.00 New version V1.01 Maintenance Network Next Quit Click the “Next” button to proceed. SNMP Account Setup Menu Software Update Warning 3-13 PDW-HD1550...
  • Page 86 XDCAM SONY Status Software Update Execution Software Version Status:finished it-sy2u Maintenance sy1-ftbl sy1-sy1 Network sy1-pier SNMP sy1-rovo sy1-phot Account sy1-vax sy1-nsys Setup Menu sy1-nsub sy1-dsp0 Software Update sy1-dsp1 sy1-dsp2 sy1-dsp3 sy1-lvis Warning sy1-neco sy1-kmbc sy1-vsw pddrive pkglist Next 3-14 PDW-HD1550...

  • Page 87: Log

    13. Confirm that PACKAGE has been updated on the Software Version page. (Refer to 3-2-1.) 3-3-6. Log data of the unit can be acquired on this page. Procedure Click “Execute” in the Upload field. XDCAM SONY Status Upload Execute XDCAM Software Version Maintenance Network SNMP Account Setup Menu Software Update Warning 3-15 PDW-HD1550...

  • Page 88: Warning

    Each time an item is clicked, indication of a check mark is toggled (on/off). Click [Execute] to store the settings. Check that “Success” is shown in the Status column. • Clicking [Reset] clears the checkboxes of all items. 3-16 PDW-HD1550...
  • Page 89 • Clicking [Preset] selects the checkboxes of the following items. - Read err - R/W Limit(A) - ILL. REC! - MEM. Full! - Verify ERR! - Disc Damage - ILL. PLAY! - MEM. Empty! - Backup Disc - Media Data Error! - LASER 0 Lifetime 3-17 PDW-HD1550...

  • Page 91: Maintenance Mode

    Used for the maintenance of the optical drive and the internal storage device. (Refer to 4-8.) As for the details of the internal storage device, refer to the Operation Manual. 4-1-1. Operation Keys The following are descriptions of knob and buttons used in maintenance mode. PDW-HD1550...

  • Page 92: Activating The Maintenance Mode

    Press the [MENU] button several times until the menu disappears. 4-1-4. Maintenance Mode Access Prohibiting Switch While this switch is turned on, the Maintenance mode is not activated even by operating the control panel. Note • The factory default setting of this unit is OFF. PDW-HD1550...
  • Page 93 • When operating the switches on the HPR-55 board, remove the bottom plate assembly by referring to “6-4. Bottom Plate Assembly”. Change the DIP switch S1900 with the power switch turned off. HPR-55 board Switch S1900-1 to ON S1900 PDW-HD1550...

  • Page 94: Maintenance Menu List

    H14: SPDL HOURS ― ― H15: LOAD ― ― COUNT M37: AUDIO CON- M370: HEAD ― ― 4-5-5. ROOM M371: DATA LEN ― ― 4-5-6. M372: NON-AU- tr1/tr2 ― 4-5-7. DIO INPUT tr3/tr4 ― tr5/tr6 ― tr7/tr8 ― Continued PDW-HD1550...
  • Page 95 ― ― 4-7-1. M51: IP ADDRESS ― ― ― 4-7-2. M52: SUBNET ― ― ― 4-7-3. MASK M53: DEFAULT ― ― ― 4-7-4. GATEWAY M54: LINK SPEED ― ― ― 4-7-5. M56: JUMBO ― ― ― 4-7-6. FRAME Continued PDW-HD1550...
  • Page 96 Menu Item Sub Item 1 Sub Item 2 Sub Item 3 Refer- ence sec- tion M5A: NetBIOS ― ― ― 4-7-7. M5F: RESET NET ― ― ― 4-7-8. CONFIG M6: DRIVE D0: DRIVE MAIN- ― ― ― 4-8. TENANCE PDW-HD1550...

  • Page 97: Adjust (M1)

    SD27MHz VCO: Adjust the SD free-run frequency. (Refer to “8-3. SD Free-Running Frequency Adjustment”) Change the set value with the [PUSH SET] knob. MAINTENANCE MENU HD 74MHz VCO ADJUST (HEX) PRESET : 80 INC/DEC : CTRL.KNOB TO MENU : MENU KEY PDW-HD1550...

  • Page 98: Apr Vr (A27)

    [M1 : ADJUST] [A2 : AUDIO/VIDEO/BATTERY] [A27 : APR VR] [A272 : OUTPUT UNITY] [OUTPUT LEVEL CH1] [OUTPUT LEVEL CH2] [MONITOR LEVEL Lch] [MONITOR LEVEL Rch] Procedure Select OUTPUT LEVEL CH1, OUTPUT LEVEL CH2, MONITOR LEVEL Lch, or MONITOR LEVEL Rch. PDW-HD1550...

  • Page 99: Battery (A2E)

    [A2 : AUDIO/VIDEO/BATTERY] [A2F : NV-RAM CONTROL] Procedure Select NV-RAM CONTROL. Select SAVE ALL ADJUST DATA or ALL DATA PREVIOUS with the [PUSH SET] knob. Note SAVE ALL ADJUST DATA: Saves adjustment data. ALL DATA PREVIOUS: Restores pre-adjustment data PDW-HD1550...
  • Page 100 Press the [F5 (SAVE)] button. MAINTENANCE MENU NV-RAM CONTROL SAVE ALL ADJUST DATA ALL DATA PREVIOUS EXECUTE : SAVE KEY TO MENU : MENU KEY 4-10 PDW-HD1550...

  • Page 101: Service Support (M2)

    MAINTENANCE MENU CLEAR ERROR LOG ALL CLEAR OK ? CLEAR : SAVE KEY TO MENU : MENU KEY 4-4-3. OPTION KEY (M23) This menu is used to set option key. For details, refer to Operation Manual of option key. 4-11 PDW-HD1550...
  • Page 102 Menu hierarchy [M2 : SERVICE SUPPORT] [M23 : OPTION KEY] [STATUS] [INSTALL] [REMOVE] 4-12 PDW-HD1550...

  • Page 103: Others (M3)

    This menu shows the software version of this unit. Menu hierarchy [M3 : OTHERS] [M30 : SOFTWARE VERSION] Procedure Select SOFTWARE VERSION. The software version is displayed. SOFTWARE VERSION PDW-HD1550 X.XX :X.XX :X.XX :X.XX FPBL:X.XX DRV :X.XX TO MENU : MENU KEY 4-5-2.

  • Page 104: File I/F Config (M33)

    [H13 : SEEK HOURS0] [H14 : SPDL HOURS] [H15 : LOAD COUNT] Procedure Select “OPE HOURS” to display page H11. Press the [F5 (SAVE)] button. MAINTENANCE MENU (OPERATION HOURS) RESET OK? RESET : SAVE KEY TO MENU : MENU KEY 4-14 PDW-HD1550...

  • Page 105: Head Room (M370)

    NON-AUDIO INPUT (M372) This menu is used to select whether to handle digital audio signals as non-audio signals during recording. audio [audio]: The signal is handled as linear PCM audio signals. data [data]: The signal is handled as non-audio signals. 4-15 PDW-HD1550...

  • Page 106: In Level (M373)

    Select IN LEVEL. Select [ANALOG1], [ANALOG2], [ANALOG3] or [ANALOG4]. Modify set values with the [PUSH SET] knob. Press the [F5 (SAVE)] button to save the settings. MAINTENANCE MENU M3:OTHERS M37:AUDIO CONFIG M373:IN LEVEL CH1/3/5/7 : +4dB +4dB -3dB -6dB 4-16 PDW-HD1550...

  • Page 107: Analog I/O (M374)

    This menu is used to select whether to record the VITC in the input HDSDI signals in the LTC user bits area. DISABLE [dis]: It is not recorded. ENABLE [ena]: It is recorded. Menu hierarchy [M3 : OTHERS] [M39 : OTHER CONFIG] [M391 : VITC REC] 4-17 PDW-HD1550...

  • Page 108: Frmt Media (M395)

    This menu is used to set whether to perform verification when copying data to the USB drive. off: Verification is not performed. on: Verification is performed. Menu hierarchy [M3 : OTHERS] [M39 : OTHER CONFIG] [M399 : VERIFY USB] Procedure Select VERIFY USB. Modify set values with the [PUSH SET] knob. 4-18 PDW-HD1550...

  • Page 109: Copy To Usb (M39B)

    • When a UMID or essence mark line is selected with M3B1 or M3B2, UMID or essence mark output takes priority. To disable UMID or essence mark output, set setup menu item 651 or 657 to “off”. Menu hierarchy [M3 : OTHERS] [M3B : VANC RX PARAMETER] [M3B0 : VAVC RX PACKET] LINE SDID 4-19 PDW-HD1550...
  • Page 110 Press the [F5 (SAVE)] button to save the settings. MAINTENANCE MENU (HEX) PRESET : 00 INC/DEC : CTRL.KNOB TO MENU : MENU KEY SDID This menu is used to set the SDID of the VANC to receive. 00 to FF (hexadecimal number) 4-20 PDW-HD1550...

  • Page 111: Line1 Sel (M3B1)

    OFF, 9 LINE to 20 LINE (59.94i/50i/29.97P/25P/23.98P mode) OFF, 9 LINE to 25 LINE (59.94P/50P mode) Menu hierarchy [M3 : OTHERS] [M3B : VANC RX PARAMETER] [M3B2 :LINE2 SEL] Procedure Select LINE2 SEL. Modify set values with the [PUSH SET] knob. 4-21 PDW-HD1550...

  • Page 112: Date/Time Preset (M3D)

    Menu hierarchy [M3 : OTHERS] [M3E : USB MEMORY UTIL] [M3E0 : USB to ROM] [ D4 : SETUP DOWNLOAD] Procedure Insert the USB memory that contains the setting data into the USB connector on the front panel. 4-22 PDW-HD1550...

  • Page 113: Rom To Usb (M3E1)

    Insert the USB memory into the USB connector on the front panel. Select SETUP UPLOAD. MAINTENANCE MENU M3E1:ROM to USB U4:SETUP UPLOAD UPLOAD OK? All Setup Data will be Saved to USB Memory. CANCEL : F1(RETURN) EXECUTE : F5(SET) 4-23 PDW-HD1550...

  • Page 114: Format Usb (M3E2)

    Upon completion of formatting, a message "COMPLETED" appears. MAINTENANCE MENU M3E2:FORMAT USB MEM COMPLETED TO MENU : MENU KEY 4-5-22. PACKAGE UPDATE (M3E3) This menu is used to update the firmware. Menu hierarchy [M3 : OTHERS] [M3E : USB MEMORY UTIL] [M3E3 : PACKAGE UPDATE] 4-24 PDW-HD1550...

  • Page 115: Log Upload (M3E4)

    AUTO: Audio data is muted and the audio input indicator blinks in the case of an error. FORCED OFF: Audio data is not muted and the audio input indicator lights. Menu hierarchy [M3 : OTHERS] [M3F : FACTORY SETUP] [HD-SDI AUDIO IN MUTING] 4-25 PDW-HD1550...
  • Page 116 [RESET KEY PASSWORD] Procedure Select RESET KEY PASSWORD. Select the option key that initializes the password with the [PUSH SET] knob. Press the [F5 (SAVE)] button. MAINTENANCE MENU RESET KEY PASSWORD XDBK-106 CANCEL : F1(RETURN) TO MENU : F5(SET) 4-26 PDW-HD1550...

  • Page 117: Setup Maintenance (M4)

    [M4 : SETUP MAINTENANCE] [M48 : AUTO RECALL] Procedure Select AUTO RECALL. Modify set values with the [PUSH SET] knob. Press the [F5 (SAVE)] button to save the settings. MAINTENANCE MENU M4:SETUP MAINTENANCE M48:AUTO RECALL: from BANK1 from BANK2 from BANK3 4-27 PDW-HD1550...

  • Page 118: Reset All Setup (M49)

    [M4 : SETUP MAINTENANCE] [M49 : RESET ALL SETUP] Procedure Select RESET ALL SETUP. Press the [F5(SET)] button to execute the reset. MAINTENANCE MENU RESET ALL SETUP RESET OK? RESET : SAVE KEY TO MENU : MENU KEY 4-28 PDW-HD1550...

  • Page 119: Network (M5)

    Use the right arrow button and the left arrow button to move to the next input field. Press the [F5(SAVE)] button to save the settings. MAINTENANCE MENU IP ADDRESS PRESET 192.168.001.001 DHCP : disable SHIFT : (<)(>)KEY INC/DEC : CTRL.KNOB CLEAR : RESET KEY DATA SAVE : SAVE KEY TO MENU : MENU KEY 4-29 PDW-HD1550...

  • Page 120: Subnet Mask (M52)

    Use the right arrow button and the left arrow button to move to the next input field. Press the [F5(SAVE)] button to save the settings. MAINTENANCE MENU DEFAULT GATEWAY PRESET 000.000.000.000 DHCP : disable SHIFT : (<)(>)KEY INC/DEC : CTRL.KNOB CLEAR : RESET KEY DATA SAVE : SAVE KEY TO MENU : MENU KEY 4-30 PDW-HD1550...

  • Page 121: Link Speed (M54)

    LINK SPEED is set to “1Gbps FullDuplex”. For it to work, all other devices that handle packets on the network must also support jumbo frames.) Menu hierarchy [M5 : NETWORK] [M56 : JUMBO FRAME] Procedure Select JUMBO FRAME. Modify set values with the [PUSH SET] knob. 4-31 PDW-HD1550...

  • Page 122: Netbios (M5A)

    Menu hierarchy [M5 : NETWORK] [M5F : RESET NET CONFIG] Procedure Select RESET NET CONFIG. Press the [F5(SAVE)] button to reset the settings. MAINTENANCE MENU RESET NET CONFIG RESET OK? RESET : SAVE KEY TO MENU : MENU KEY 4-32 PDW-HD1550...

  • Page 123: Drive Maintenance (D0)

    OP-0B : 30.9[DEG] AGAIN: SET KEY EXIT: MENU KEY 4-8-2. FAN MOTOR This menu is used to check rotation of the fan motor installed in the optical drive. Menu hierarchy [M6: DRIVE] [D0: DRIVE MAINTENANCE] [CHECK] [DEVICE] [FAN MOTOR] 4-33 PDW-HD1550...

  • Page 124: Acceleration Sensor

    This menu is used to check the acceleration sensor and the angular acceleration sensor installed in the optical drive. Note When checking these sensors, place the unit horizontally. If these sensors are checked with the unit placed improperly, the sensor check may lead to an incorrect result. 4-34 PDW-HD1550...
  • Page 125 A confirmation window appears waiting for entry of the [PUSH SET] knob. STATIC CHECK START? SET KEY EXIT: MENU KEY Press the [PUSH SET] knob. A confirmation window appears. STATIC PLACE DRIVE HORIZONTALLY. ARE YOU SURE? SET KEY EXIT: MENU KEY 4-35 PDW-HD1550...

  • Page 126: Loader

    Cartridge (such as PFD23A and PFD50DLA): Commercially available Procedure Select the “LOADER.” A confirmation window appears waiting for insertion of a cartridge. LOADER INSERT DISC IN SW:OFF POSITION:EJECT REC INHI:INHI DOWN SENSOR:NOT DOWN SENSOR HOLE: EXIT: MENU KEY 4-36 PDW-HD1550...
  • Page 127 • When a 128GB QL disc such as PFD128QLW is inserted, “SENSOR HOLE 4” is displayed. If another message appears, the detection sensor may be out of order. Check the detection sensor. Detection sensor 2 (S2: SE-1004 board) Detection sensor 4 Detection sensor 3 (S4: SE-1005 board) (S3: SE-1005 board) 4-37 PDW-HD1550...
  • Page 128 The loader moves to the EJECT position and the cartridge is ejected. LOADER CHECKING...-->. EXIT: MENU KEY The unit enters the cartridge insertion standby state. LOADER INSERT DISC IN SW:OFF POSITION:EJECT REC INHI:INHI DOWN SENSOR:NOT DOWN SENSOR HOLE: EXIT: MENU KEY The following information is displayed for NG. 4-38 PDW-HD1550...
  • Page 129 The loader moves to the STBY position. LOADER MOVE TO EJECT POS CHECKING...-->. MOVE TO DOWN POS IN SW:ON POSITION:STBY REC INHI:INHI DOWN SENSOR:NOT DOWN SENSOR HOLE: EXIT: MENU KEY EXIT: MENU KEY The following information is displayed for NG. 4-39 PDW-HD1550...
  • Page 130 EXIT: MENU KEY Press the [PUSH SET] knob. The loader moves to the EJECT position and the cartridge is ejected. LOADER MOVE TO EJECT POS CHECK START? SET KEY EXIT: MENU KEY The following information is displayed for NG. 4-40 PDW-HD1550...
  • Page 131 Press the [PUSH SET] knob. The loader moves to the DOWN position. LOADER MOVE TO EJECT POS MOVE TO STBY POS IN SW:ON POSITION:DOWN REC INHI:NOT INHI DOWN SENSOR:DOWN SENSOR HOLE: EXIT: MENU KEY The following information is displayed for NG. 4-41 PDW-HD1550...

  • Page 132: Slider Auto Test

    A confirmation window appears waiting for entry of the [PUSH SET] knob. AUTO TEST CHECK START? SET KEY EXIT: MENU KEY Press the [PUSH SET] knob. The result is displayed. AUTO TEST CHECKING...OK EXIT: MENU KEY The following information is displayed for NG. 4-42 PDW-HD1550...

  • Page 133: Slider In-Lim Test

    Press the [PUSH SET] knob. The result is displayed. Note Confirm visually that the optical block assembly has moved to the innermost circumference of the disc. IN-LIM TEST CHECKING...OK EXIT: MENU KEY The following information is displayed for NG. 4-43 PDW-HD1550...

  • Page 134: Spindle Motor Auto Test

    A confirmation window appears waiting for entry of the [PUSH SET] knob. AUTO TEST CHECK START? SET KEY EXIT: MENU KEY Press the [PUSH SET] knob. A cartridge insertion confirmation window appears. AUTO TEST INSERT DISC EXIT: MENU KEY 4-44 PDW-HD1550...

  • Page 135: Sa Actuator

    [CHECK] [OPTICAL BLOCK] [SA ACTUATOR] Procedure A selection window opens. Select channel “OP-0A” with the [↑] and [↓] buttons and press the [→] button. DRIVE MAINTENANCE CHECK OPTICAL BLOCK SA ACTUATOR LASER LCD ATT SELECT OP OP-0A OP-0B 4-45 PDW-HD1550...

  • Page 136: Laser

    The following describes the laser checking procedure for channel A (OP-0A). To check the laser of channel B (OP-0B), select channel “OP-0B” in step 1 below. Menu hierarchy [M6: DRIVE] [D0: DRIVE MAINTENANCE] [CHECK] [OPTICAL BLOCK] [LASER] Tool Cartridge (such as PFD23A and PFD50DLA): Commercially available 4-46 PDW-HD1550...
  • Page 137 Press the [PUSH SET] knob. A cartridge insertion confirmation window appears. LASER OP-0A INSERT DISC EXIT: MENU KEY Insert the cartridge. The result is displayed. LASER OP-0A CHECKING...OK EXIT: MENU KEY The following information is displayed for NG. 4-47 PDW-HD1550...

  • Page 138: Lcd Att

    Abnormal irradiation of the laser during adjustment may damage the disc. Prepare a cartridge that causes no problem if damaged. Procedure A selection window opens. Select channel “OP-0A” with the [↑] and [↓] buttons and press the [→] button. DRIVE MAINTENANCE CHECK OPTICAL BLOCK SA ACTUATOR LASER LCD ATT SELECT OP OP-0A OP-0B 4-48 PDW-HD1550...

  • Page 139: Skew

    The following information is displayed for NG. LCD ATT OP-0A CHECKING...NG EXIT: MENU KEY A problem may exist in the following. • Harness connection • Optical block 4-8-11. SKEW This menu is used to check skew in the optical block assembly. 4-49 PDW-HD1550...
  • Page 140 • When checking skew, place the unit horizontally. If skew is checked with the PDWU2 placed improperly, the skew check may lead to an incorrect result. • Execute this menu for both channels (OP-0A and OP-0B) because the unit has a dual-channel head. Tool Alignment disc (PFD23A-RS): Sony part No. J-6570-130-A Menu hierarchy [M6: DRIVE] [D0: DRIVE MAINTENANCE]...
  • Page 141 The following information is displayed for NG. SKEW OP-0A ERROR EXIT: MENU KEY Check the posture of the unit and perform the menu check again or adjust the optical drive. (Refer to “7. Adjustment of Optical Drive System”.) 4-51 PDW-HD1550...

  • Page 142: Lens Cleaning

    FINISHED CLEANING EXIT: MENU KEY 4-8-13. LENS CLEANING JIG This menu is used to clean the lens in the optical block assembly using the dedicated fixture. Refer to “5-2-5. Cleaning the Lens in the Optical Block AssemblyRequired Equipment/Tools”. 4-52 PDW-HD1550...

  • Page 143: Ld Il Adjust

    “7. Adjustment of Optical Drive System”. Note When checking skew, place the unit horizontally. If skew is checked with the unit placed improperly, the skew check may lead to an incorrect result. Menu hierarchy [M6: DRIVE] [D0: DRIVE MAINTENANCE] [ADJUST] [SKEW] 4-53 PDW-HD1550...

  • Page 144: Error Logger

    14:01/01 00:00 20-217 15:01/01 00:00 20-F10 16:01/01 00:00 20-F10 CLEAR ERROR LOG 15:01/01 00:00 20-F10 16:01/01 00:00 20-F10 Press the [→] button. Detailed information of the error selected by the cursor is displayed. ERROR LOGGER 20XX/01/01 00:00:00 CP 20-217 4-54 PDW-HD1550...

  • Page 145: Version

    The following information is displayed for NG. CLEAR ERROR LOG EXECUTING...FAILURE EXIT: MENU KEY The EEPROM (IC709) on the BD-42 board may be defective. 4-8-18. VERSION This menu is used to display the version of the optical drive. 4-55 PDW-HD1550...

  • Page 146: Serial No

    EEPROM (IC3) on the SE-1004 board is replaced. Note • When replacing the SE-1004 board, remove the EEPROM (IC3) from the old board and mount it on the new board without executing this menu. Execute this menu only when the EEPROM (IC3) is independently replaced. 4-56 PDW-HD1550...

  • Page 147: Upload To Flash

    There may be a problem in connection between the SE-1004 board and the BD-42 board or the EEPROM (IC3) on the SE-1004 board may be defective. 4-8-21. UPLOAD TO FLASH This menu is used to update the EEPROM (IC3) data on the SE-1004 board to the FLASH ROM on the BD-42 board when the BD-42 board is replaced. 4-57 PDW-HD1550...
  • Page 148 SET KEY EXIT: MENU KEY Press the [PUSH SET] knob. The result is displayed. UPLOAD TO FLASH LOADING...COMPLETED SET KEY EXIT: MENU KEY The following information is displayed for NG. UPLOAD TO FLASH LOADING...FAILURE SET KEY EXIT: MENU KEY 4-58 PDW-HD1550...

  • Page 149: Periodic Maintenance And Inspection

    Total seek distance of the optical block assembly (unit: hour, resettable) SPINDLE RUNNING HOURS Total spindle motor rotating hours (unit: hour, resettable) LOADING COUNTER Total number of disc insertion times (resettable) Stepping of the counter depends on the recording/playback rate and operating environment. PDW-HD1550...

  • Page 150: Periodic Replacement Parts

    (2) Lithium battery This table does not describe the guarantee period of part. The replacement period of each part is changed according to the environment and condition. Loca- Part name Sony Part No. Hours Meter Check/replacement Refer- tion (Menu Item)
  • Page 151 (LOADING COUN- TER) Two types of optical block assembly: XDH-421(RP) (A-1837-582-A) and XDH-422(RP) (A-2218-177-A) are available. Check the package version of your PDW-HD1550 (referring to “3-2-1. Software Version”), and then select the replacement part. • For package version 1.63 or later: XDH-422 (RP) (A-2218-177-A) is recommended. It can also be XDH-421 (RP) (A-1837-582- •...

  • Page 152: Cleaning

    • Cleaning cloth (or cotton swab) • Cleaning fluid (alcohol) Procedure Remove the loader assembly. (Refer to “6-7-5. Loader Assembly”) Clean the eject lever in the loader assembly with a cleaning cloth (or cotton swab) moistened with cleaning fluid. Eject lever Loader assembly PDW-HD1550...

  • Page 153: Cleaning The Spindle Motor

    5-2-5. Cleaning the Lens in the Optical Block Assembly When the lenses in the optical block assembly is contaminated, recording and playback characteristics deteriorate, which may cause an error (error code: 6F-xxx) during the test using the self-diagnostic function. PDW-HD1550...
  • Page 154 To solve these problems, this section describes the lenses cleaning method using the dedicated fixture. Note Before starting cleaning, check the package version of the PDW-HD1550. Unless the following requirements are met, the lenses in the optical block assembly cannot be cleaned.
  • Page 155 • Hold the shaft of the lens cleaner with tweezers and attach it to the lens cleaning base (4G). • After taking the lens cleaner out of the bag, attach it to the lens cleaning base (4G) without placing it on the desk. Tweezers Shaft of the lens cleaner Lens cleaners Lens cleaning base (4G) PDW-HD1550...
  • Page 156 This is important work to determine the distance between the lens and the lens cleaner. Carry out this work accurately. Cleaner retainer (4G) Positioning projection Positioning projection Positioning slit lens cleaning base (4G) Positioning slit Lens cleaners Cleaner retainer (4G) PDW-HD1550...
  • Page 157 If excessive pure water is dripped, the optical drive assembly is wetted with pure water, which may result in a failure. Be careful not to drip pure water excessively. Dropper Pure water Lens cleaning base (4G) Lens cleaners Align the location holes of the lens cleaning base (4G) with the cartridge positioning bosses on the optical drive. PDW-HD1550...
  • Page 158 O P T I C A L B L O C K S K E W L E N S C L E A N I N G L E N S C L E A N I N G J I G 5-10 PDW-HD1550...
  • Page 159 • Installing of stay assembly: Refer to “6-7-1. Optical Drive Assembly”. • Installing of top plate assembly: Refer to “6-3. Top Plate Assembly”. Actions to be taken after cleaning Adjust the optical drive. (“7. Adjustment of Optical Drive System”) 5-11 PDW-HD1550...
  • Page 160 When errors (error code: 6F-xxx) have occurred frequently during the test using the self-diagnostic function, check that no error occurs using the cartridge with which errors occurred after the optical drive adjustment. When no error occurs, the optical block assembly can be used continuously with the clean lens. 5-12 PDW-HD1550...

  • Page 161: Replacement Of Main Parts

    Section 6 Replacement of Main Parts 6-1. General Information for Parts Replacement 6-1-1. Basic Knowledge Flexible card wire When connecting flexible card wires, connect them firmly referring to “1-14. Flexible Card Wire”. PDW-HD1550...

  • Page 162: Tightening Torque

    • Since small screws are used in the unit, they may fall into the unit when they are removed and installed. To prevent screws from falling, it is recommended that the bit of each torque driver be magnetized to a degree that prevents screws from falling. PDW-HD1550...

  • Page 163: Control Panel Section

    (1) Disconnect the fine-wire coaxial cable from the connector. (2) Remove the two screws to detach the control panel. Fine-wire coaxial cable PSW2.6 x 6 Control panel PSW2.6 x 6 Connector Install the removed parts by reversing the steps of removal. PDW-HD1550...

  • Page 164: Bottom Case Assembly

    CP GND plate Harnesses CN501 (FP-209 board) CN500 (FP-209 board) Remove the four screws to detach the bottom case assembly. PSW2.6 x 10 PSW2.6 x 10 Bottom case assembly Install the removed parts by reversing the steps of removal. PDW-HD1550...

  • Page 165: Speaker

    (1) Open the clamp to detach the harness. (2) Remove the two screws to detach the speaker assembly. Clamp Harness PSW2.6 x 6 Speaker assembly Remove the speaker from the speaker holder. Speaker Harness Speaker holder Install the removed parts by reversing the steps of removal. PDW-HD1550...

  • Page 166: Lcd/Fp-209 Board

    (1) Release the four claws and open the LCD in the direction of the arrow. (2) Disconnect the two flexible boards from the two connectors (CN101, CN102) on the FP-209 board. Claws Flexible boards Claws CN101, CN102 (FP-209 board) PDW-HD1550...
  • Page 167 MCD knob FP-209 board PSW2.6 x 6 Install the removed parts by reversing the steps of removal. Perform software settings using the menu after replacing/repairing the FP-209 board. (Refer to“1-9. Service Action after Replacing or Repairing the Block and Board”) PDW-HD1550...

  • Page 168: Top Plate Assembly

    Remove the nine screws to detach the top plate assembly. B3 x 6 B3 x 6 B3 x 6 Top plate assembly B3 x 6 Note When installing the top plate assembly, tighten the screws in alphabetical order. Install the removed parts by reversing the steps of removal. PDW-HD1550...

  • Page 169: Bottom Plate Assembly

    • When installing the bottom plate assembly, tighten the screws in alphabetical order. • Radiation sheets are three layered. If it comes off, attach it to where the lithium battery is in contact. Install the removed parts by reversing the steps of removal. PDW-HD1550...

  • Page 170: Board

    Release the two claws to detach the MEM-138 board from the connector. MEM-138 board Claws Install the removed parts by reversing the steps of removal. Perform software settings using the menu after replacing/repairing the MEM-138 board. (Refer to “1-9. Service Action after Replacing or Repairing the Block and Board”) 6-10 PDW-HD1550...

  • Page 171: Lithium Battery

    When installing the lithium battery, not to mistake the orientation of the lithium battery. Install the removed parts by reversing the steps of removal. Perform software settings using the menu after replacing the lithium battery. (Refer to “1-11. Backup Battery”) 6-11 PDW-HD1550...

  • Page 172: Optical Drive Section

    (1) Disconnect the flexible flat cable from the connector on the IF-1240 board. (2) Remove the four screws to detach the optical drive assembly. PSW3 x 8 PSW3 x 8 Connector Optical drive (IF-1240 board) Flexible flat cable Install the removed parts by reversing the steps of removal. 6-12 PDW-HD1550...

  • Page 173: Optical Drive Assembly

    Remove the five screws to detach the top cover sub assembly. Special head (M2 x 2.7) Special head (M2 x 2.7) Top cover sub assembly Remove the four screws to detach the PD bracket. PSW3 x 6 PSW3 x 6 PD bracket Bottom side 6-13 PDW-HD1550...
  • Page 174 (1) Remove the cushion (PD). (2) Remove the eleven screws to detach the shield case sub assembly. Special head (M2 x 2.7) Special head (M2 x 2.7) Shield case sub assembly Special head (M2 x 2.7) Cushion (PD) 6-14 PDW-HD1550...
  • Page 175 (BD-42 board) DC fan (50 square) PSW3 x 12 Harness Label Note Install the DC fan (50 square) carefully paying attention to the label side and the harness position. Install the removed parts by reversing the steps of removal. 6-15 PDW-HD1550...

  • Page 176: If-1240 Board

    (2) Disconnect the harness from the connector (CN4) on the IF-1240 board. (3) Remove the two screws to detach the IF-1240 board. IF-1240 board SY-400 board PSW2 x 5 Harness Install the removed parts by reversing the steps of removal. 6-16 PDW-HD1550...

  • Page 177: Optical Drive (Xdd-P210)

    When replacing the optical drive (XDD-P210) or KY-666 board, attach the tape (LED) which is removed from the old set to the same position of the new parts. Install the removed parts by reversing the steps of removal. 6-17 PDW-HD1550...

  • Page 178: Loader Assembly

    If the connector CN35 on the LDR-35 board is hidden behind the bracket, insert a screwdriver or the like from the front hole and move the ME ratchet back and forth until CN35 on the LDR-35 board comes into sight. 6-18 PDW-HD1550...
  • Page 179 Carefully open or close the open/close section of CN36 because it is likely to be damaged. Disconnect the motor harness from the connector (CN3) on the SE-1005 board. Loosen the two screws with stopper (PSW2 x 5). Lift up the portion A to the direction of the arrow A (about 15°) 6-19 PDW-HD1550...
  • Page 180 Screws with stopper (PSW2 x 5) Portion A Latch CN36 Holes (LDR-36 board) FPC SE1005-LDR36 Loader assembly Spindle motor Motor harness FPC SE1005-LDR36 cartridge sensors cartridge sensors (SE-1005 board) Loader assembly Hole 6-20 PDW-HD1550...
  • Page 181 • When installing the loader assembly, fit the two pins with the two holes in the loader assembly. • After the work is completed, make skew adjustment. (Refer to “7-4. SKEW Adjustment”) Holes Roller Loader assembly Loader assembly Hole Roller Plate Plate 6-21 PDW-HD1550...

  • Page 182: Loading Motor Assembly

    • Do not touch the mode seal on the mode gear assembly. • When installing the gear bracket assembly, fit the pin on the mode gear assembly with the groove. Gear bracket assembly Portion A Mode seal Groove Mode gear assembly M2 x 2.7 Lid arm 6-22 PDW-HD1550...
  • Page 183 Remove the two screws (P2 x 2) to detach the loading motor assembly. Loading motor assembly P2 x 2 Install the removed parts by reversing the steps of removal. Note After the work is completed, make skew adjustment. (Refer to “7-4. SKEW Adjustment”) 6-23 PDW-HD1550...

  • Page 184: Optical Block Assembly

    FPC head-B FPC head-A Connector (optical block assembly) Connector (optical block assembly) Optical block assembly Flexible cable CN1 (SE-1005 board) Latch Latch Flexible cable Connector FPC head-A/B Slide the optical block assembly to the direction of the arrow B. 6-24 PDW-HD1550...
  • Page 185 • When holding the optical block assembly, touch only portions A and B. K2.6 x 8 K2.6 x 8 Portion B Optical block assembly Portion Lead rack Gear assembly Remove the two screws (P1.7 x 2.5) to detach the lead rack assembly. 6-25 PDW-HD1550...
  • Page 186 Lead rack assembly 10. Install the removed parts by reversing the steps of removal. Note After replacing/repairing the optical block assembly, perform the steps after replacement/repair. (Refer to “1-9. Service Action after Replacing or Repairing the Block and Board”) 6-26 PDW-HD1550...

  • Page 187: Bu Assembly/Seek Motor

    FPC BD-SE1004 FPC BD-SE1005 Remove the four step screws (DIA. 9) to detach the BU assembly. Step screws (DIA. 9) Step screws (DIA. 9) BU assembly Disconnect the flexible cable from the connector (CN2) on the SE-1005 board. 6-27 PDW-HD1550...
  • Page 188 When installing the seek motor, fit the boss with the hole in the seek motor. PSW2 x 6 Seek motor Hole Flexible cable Boss CN2 (SE-1005 board) Install the removed parts by reversing the steps of removal. Note After the work is completed, make skew adjustment. (Refer to “7-4. SKEW Adjustment”) 6-28 PDW-HD1550...

  • Page 189: Spindle Motor

    • Before installing the DC motor (spindle), clean the mounting surface and the three screw holes with a cleaning cloth moistened with cleaning fluid. PSW2 x 6 Bottom view Mounting surface Hole Flexible cable DC motor (spindle) Optical block assembly Latch CN1 (SE-1005 board) Flexible cable Boss 6-29 PDW-HD1550...
  • Page 190 Install the removed parts by reversing the steps of removal. Note After the work is completed, make skew adjustment. (Refer to “7-4. SKEW Adjustment”) 6-30 PDW-HD1550...

  • Page 191: Bd-42 Board, Sy-400 Board

    Remove the seven screws (M2 x 2.7) to detach the shield case sub assembly. Special head (M2 x 2.7) Special head (M2 x 2.7) Shield case sub assembly Special head (M2 x 2.7) Disconnect the SY-400 board from the connector (CN700) on the BD-42 board. 6-31 PDW-HD1550...
  • Page 192 Remove the five screws (M2 x 2.7) to detach the heat sink. Special head (M2 x 2.7) SY-400 board Special head (M2 x 2.7) Heat sink CN700 (BD-42 board) Boss Boss 6-32 PDW-HD1550...
  • Page 193 • When installing the heat sink, do not place inclusion with the heat gel between the heat sink. SY-400 board Heat sink Fan harness Harness POWER (SYS) Disconnect the five flexible boards and two harnesses from the seven connectors on the BD-42 board. Remove the heat gel. Note Do not damage the heat gel. 6-33 PDW-HD1550...
  • Page 194 FPC BD-KY BD-42 board Latch FPC BD-SE1005 CN500 CN666 CN1005 CN1004 CN200 CN100 FPC BD-SE1004 FPC HEAD-A Harness POWER (SYS) FPC HEAD-B Latch Heat gel (Do not damage the heat gel.) PSW2 x 5 PSW2 x 5 BD-42 board 6-34 PDW-HD1550...
  • Page 195 • Do not place inclusion with the heat gel between the heat sink. Align the heat gel with the edge of IC700. Heat gel IC700 BD-42 board Perform software settings using the menu after replacing/repairing the BD-42 board. (Refer to “1-9-4. BD-42 Board”) 6-35 PDW-HD1550...

  • Page 196: Ky-666 Board

    • When replacing the KY-666 board, attach the tape (LED) which is removed from the old set to the same position of the new parts. Install the removed parts by reversing the steps of removal. Note After the work is completed, make skew adjustment. (Refer to “7-4. SKEW Adjustment”) 6-36 PDW-HD1550...

  • Page 197: Front Frame Assembly

    • When installing the front frame assembly, install it with the loader assembly roller set above the plate. Front frame assembly Boss Roller Plate Boss Special head (M2 x 2.7) Hole Roller Hole Plate Special head (M2 x 2.7) Install the removed parts by reversing the steps of removal. 6-37 PDW-HD1550...

  • Page 198: Ldr-35 Board

    (M2 x 2.7) Remove a spring. LDR-35 board Boss Holes Boss Rotate the release lever. Install the removed parts by reversing the steps of removal. Note After the work is completed, make skew adjustment. (Refer to“7-4. SKEW Adjustment”) 6-38 PDW-HD1550...

  • Page 199: Ldr-36 Board

    When installing the LDR-36 board, fit the two bosses with the two holes in the LDR-36 board. LDR-36 board Holes M2 x 2.7 Boss Install the removed parts by reversing the steps of removal. Note After the work is completed, make skew adjustment. (Refer to “7-4. SKEW Adjustment”) 6-39 PDW-HD1550...

  • Page 200: Se-1004 Board

    • Before installing a new SE-1004 board, bend it to prevent it from floating. • After the work is completed, make skew adjustment. (Refer to “7-4. SKEW Adjustment”) Perform software settings using the menu after replacing/repairing the SE-1004 board. (Refer to “1-9-5. SE-1004 Board”) 6-40 PDW-HD1550...

  • Page 201: Se-1005 Board

    • Install the FPC SE1005-LDR36 with the stiffening plate facing up. FPC SE1005-LDR36 Hole Stiffening plate P1.7 x 2.5 CN36 Latch Holes SE-1005 board Holes Bosses Flexible cable Bosses Install the removed parts by reversing the steps of removal. 6-41 PDW-HD1550...
  • Page 202 Note • Before installing a new SE-1005 board, bend it to prevent it from floating. • After the work is completed, make skew adjustment. (Refer to“7-4. SKEW Adjustment”) 6-42 PDW-HD1550...

  • Page 203: Rear Panel

    Rear panel Hole B3 x 6 Hole Boss B3 x 6 B3 x 6 Note When installing the rear panel, fit the two bosses with the two holes. Install the removed parts by reversing the steps of removal. 6-43 PDW-HD1550...

  • Page 204: Power Section

    Connectors PSW2.6 x 6 (CN-3594 board) Power assembly Hole PSW2.6 x 6 Bosses Hole Note When installing the power assembly, fit the two bosses with the two holes. Install the removed parts by reversing the steps of removal. 6-44 PDW-HD1550...

  • Page 205: Dc Fan (30 Square) (Power Assembly)

    “6-9-1. Power Assembly”) Procedure Remove the two screws to detach the power chassis (2). PSW2.6 x 6 Power chassis (2) Hole Boss Hole Boss Note When installing the power chassis (2), fit the two bosses with the two holes. 6-45 PDW-HD1550...
  • Page 206 (3) Remove the two screws (PS2.6 x 16) to detach the DC fan (30 square). Harness PS2.6 x 16 Clamp Harness DC fan (30 square) Label Fan bracket PS2.6 x 5 Note Install the DC fan (30 square) carefully paying attention to the label side and the harness position. 6-46 PDW-HD1550...
  • Page 207 Install the removed parts by reversing the steps of removal. 6-47 PDW-HD1550...

  • Page 208: Au Section

    “6-8. Rear Panel”) Procedure Insert the end of a screwdriver into the grooves on both sides of the board and move it in the direction of arrow A to disconnect the AU board assembly. AU board assembly Groove Screwdriver 6-48 PDW-HD1550...
  • Page 209 (1) Remove the two screws (PSW2.6 x 6). (2) Remove the twelve screws (PS2.6 x 5) to detach the AU-366 board. PSW2.6 x 6 AU-366 board PS2.6 x 5 PS2.6 x 5 Install the removed parts by reversing the steps of removal. 6-49 PDW-HD1550...

  • Page 210: Dc Fan (40 Square) (Au Board Assembly)

    • Install the DC fan (40 square) carefully paying attention to the label side and the harness position. • When connecting the harness, arrange the harness as shown in the figure. Install the removed parts by reversing the steps of removal. 6-50 PDW-HD1550...

  • Page 211: Board/Vpr-118 Board

    “6-8. Rear Panel”) Procedure Insert the end of a screwdriver into the grooves on both sides of the board and move it in the direction of arrow A to disconnect the VPR board assembly. VPR board assembly Groove Screwdriver 6-51 PDW-HD1550...
  • Page 212 (5) Remove the screw (PS3 x 5) to detach the VPR-118 board. Flexible flat cable PSW2.6 x 6 CN035 P3 x 8 P2.6 x 8 VPR-118 board PS3 x 5 Install the removed parts by reversing the steps of removal. 6-52 PDW-HD1550...

  • Page 213: Board

    Attached hexagon screws Attached washers Install the removed parts by reversing the steps of removal. Perform software settings using the menu after replacing/repairing the SY-438 board. (Refer to“1-9. Service Action after Replacing or Repairing the Block and Board”) 6-53 PDW-HD1550...

  • Page 214: Hpr Section

    USB connector Hole PSW2.6 x 6 Claw CP shield assembly Claw PSW2.6 x 6 Front panel sub assembly Note When installing the front panel sub assembly, fit the USB connector with the hole of the front panel sub assembly. 6-54 PDW-HD1550...
  • Page 215 (1) Disconnect the two harnesses from the two connectors (CN2, CN3) on the HPR board. (2) Remove the two screws to detach the HPR board assembly. Harnesses HPR board assembly PSW2.6 x 6 Install the removed parts by reversing the steps of removal. 6-55 PDW-HD1550...

  • Page 216: Memory Module

    Assembly”) Remove the HPR board assembly. (Refer to “6-13-1. HPR Board Assembly”) Procedure Release the two stoppers to detach the memory module. Memory module Memory module Stopper Stopper Install the removed parts by reversing the steps of removal. 6-56 PDW-HD1550...

  • Page 217: Dio-100 Board

    “6-13-1. HPR Board Assembly”) Procedure Remove the two screws and disconnect the DIO-100 board from the connector (CN2700) on the HPR-55 board. PSW2.6 x 6 DIO-100 board CN2700 (HPR-55 board) Install the removed parts by reversing the steps of removal. 6-57 PDW-HD1550...

  • Page 218: Fine-Wire Coaxial Cable

    Remove the ferrite core. Ferrite core Binding tape (S) Binding tapes (L) Note When replacing the fine-wire coaxial cable, set the ferrite core as shown in the figure. Install the removed parts by reversing the steps of removal. 6-58 PDW-HD1550...
  • Page 219 Remove the bottom plate assembly. (Refer to “6-4. Bottom Plate Assembly”) Remove the HPR board assembly. (Refer to “6-13-1. HPR Board Assembly”) Procedure Remove the four screws to detach the ENC-158 board. PSW2.6 x 6 PSW2.6 x 6 ENC-158 board Connectors 6-59 PDW-HD1550...

  • Page 220: Board/Hpr-55 Board

    • When installing the CPU board, connect it to the connector of HPR-55 board securely by pressing right above the connector. • After installing the CPU board, make sure that there are no gaps between the CPU board and the hexagon shafts before installing the stator fitting screws. 6-60 PDW-HD1550...
  • Page 221 (2) Remove the three screws to detach the HPR panel (1550). (3) Remove the four hexagon shaft. HPR-ENC PC board stay PSW2.6 X 6 PS case thermal sheet PSW2.6 X 6 HPR panel (1550) Hexagon shafts HPR-55 board 6-61 PDW-HD1550...
  • Page 222 Install the removed parts by reversing the steps of removal. Perform software settings using the menu after replacing/repairing the HPR-55 board and the CPU board. (Refer to“1-9. Service Action after Replacing or Repairing the Block and Board”) 6-62 PDW-HD1550...

  • Page 223: Dc Fan (40) (Hpr-55 Board Assembly)

    Remove the two screws to detach the DC fan (40 square). PSW2.6 x 6 DC fan (40 square) Harness Label Note Install the DC fan (40 square) carefully paying attention to the label side and the harness position. Install the removed parts by reversing the steps of removal. 6-63 PDW-HD1550...

  • Page 225: Adjustment Of Optical Drive System

    • Perform this adjustment for both channels (OP-0A and OP-0B) because this unit has a dual-channel head. 7-1-2. Tools • Alignment disc (PFD23A-RS) : Sony part No. J-6570-130-A • Cartridge (such as PFD23A and PFD50DLA): Commercially available Note Abnormal irradiation of the laser during adjustment may damage the disc. Prepare a cartridge that causes no problem if damaged.

  • Page 226: Ld Il Adjustment

    A selection window opens. Select channel “OP-0A” with the [↑] and [↓] buttons and press the [→] button. DRIVE MAINTENANCE ADJUST LD IL ADJUST TRK/TLT DRV OFFSET SKEW SELECT OP     OP-0A OP-0B A confirmation window appears waiting for entry of the [PUSH SET] knob. LD IL ADJUST OP-0A ADJUST START? SET KEY EXIT: MENU KEY PDW-HD1550...
  • Page 227 LD IL ADJUST OP-0A LOADER ISN’T ATTACHED EXIT: MENU KEY The loader assembly may not be installed (not reassembled in product status) or there may be a problem in flexible card wire connection between the loader assembly and the BD-42 board. PDW-HD1550...

  • Page 228: Trk/Tlt Drv Offset Adjustment

    A selection window opens. Select channel “OP-0A” with the [↑] and [↓] buttons and press the [→] button. DRIVE MAINTENANCE ADJUST LD IL ADJUST TRK/TLT DRV OFFSET SKEW SELECT OP OP-0A     OP-0B A confirmation window appears waiting for entry of the [PUSH SET] knob. TRK/TLT DRV OFFSET OP-0A ADJUST START? SET KEY EXIT: MENU KEY PDW-HD1550...
  • Page 229 TRK/TLT DRV OFFSET OP-0A ADJUSTING...FAILURE EXIT: MENU KEY The following problem may exist. This unit is not placed horizontally (improper posture) or there may be a problem in flexible card wire connection between the optical block assembly and the BD-42 board. PDW-HD1550...

  • Page 230: Skew Adjustment

    Adjustment”) and then perform this adjustment. (Refer to “1-9. Service Action after Replacing or Repairing the Block and Board”) Tool Alignment disc (PFD23A-RS): Sony part No. J-6570-130-A Adjustment procedure Display the ADJUST window referring to “7-1-3. Preparation for Adjustment”. Place the cursor at “SKEW” with the [↑] and [↓] buttons.
  • Page 231 When the time becomes “0000 SEC,” a confirmation window appears waiting for insertion of the alignment disc (PFD23A-RS). SKEW OP-0A INSERT ALIGNMENT DISC PFD23A-RS. EXIT: MENU KEY Insert the alignment disc (PFD23A-RS). The result is displayed. SKEW OP-0A OP-0A ADJUSTING...-->. ADJUSTING...COMPLETED EXIT: MENU KEY EXIT: MENU KEY The following information is displayed for NG. PDW-HD1550...
  • Page 232 The cartridge inserted in step 9 is not the alignment disc (PFD23A-RS). Insert the alignment disc (PFD23A-RS). • When “PLACE DRIVE HORIZONTALLY.” is displayed SKEW OP-0A PLACE DRIVE HORIZONTALLY. EXIT: MENU KEY This unit is not placed horizontally. Place this unit horizontally referring to the precautions for this adjustment. PDW-HD1550...
  • Page 233 • When “LOADER ISN’T ATTACHED” is displayed SKEW OP-0A LOADER ISN’T ATTACHED EXIT: MENU KEY Check the loader assembly replacement procedure. (Refer to “6-7-5. Loader Assembly”) PDW-HD1550...

  • Page 234: Actions To Be Taken After Adjustment

    Press the [MENU] button several times and close the maintenance mode. Turn off the power of this unit. Note Unless the power of the unit is turned off after the SKEW adjustment, the unit may not function correctly. 7-10 PDW-HD1550...

  • Page 235: Electrical Adjustment

    A power supply unit that can output 12 V, 10 A or higher • Digital voltmeter Advantest TR6845 or equivalent 8-1-3. Displaying the Adjustment Item Perform the electrical adjustment using the adjustment menu of the maintenance menu. For details of the maintenance menu, refer to “4. Maintenance Mode”. PDW-HD1550...

  • Page 236: Hd Free-Running Frequency Adjustment

    • Frequency counter ADVANTEST TR5821 or equivalent Preparations Turn off the power of the unit. Remove the bottom plate assembly. (Refer to Section 6-4.) Connect an oscilloscope and a frequency counter to the unit. PDW-HD1550 Oscilloscope Frequency counter CH-3 CH-3 TP2800...
  • Page 237 Select “SAVE ALL ADJUST DATA” by rotating the [PUSH SET] knob, and press the [F5 (SAVE)] button to save the adjustment data. MAINTENANCE MENU NV-RAM CONTROL SAVE ALL ADJUST DATA ALL DATA PREVIOUS EXECUTE : SAVE KEY TO MENU : MENU KEY 10. Change “013: SYSTEM FREQUENCY SELECT MENU” setting to “1080/50i”. (Refer to step 2) PDW-HD1550...
  • Page 238 17. Select “SAVE ALL ADJUST DATA” by rotating the [PUSH SET] knob, and press the [F5 (SAVE)] button to save the adjustment data. 18. Return “013: SYSTEM FREQUENCY SELECT MENU” setting to the customer’s setups. (Refer to step 2) PDW-HD1550...

  • Page 239: Sd Free-Running Frequency Adjustment

    • Frequency counter ADVANTEST TR5821 or equivalent Preparations Turn off the power of the unit. Remove the bottom plate assembly. (Refer to Section 6-4.) Connect an oscilloscope and a frequency counter to the unit. PDW-HD1550 Oscilloscope Frequency counter CH-3 CH-3 TP2802...
  • Page 240 Press the [F1 (RETURN)] button. Select “A2F: NV-RAM CONTROL” by rotating the [PUSH SET] knob, and press the [PUSH SET] knob. Select “SAVE ALL ADJUST DATA” by rotating the [PUSH SET] knob, and press the [F5 (SAVE)] button to save the adjustment data. PDW-HD1550...

  • Page 241: Video System Adjustment/Vpr-118 Board

    Before starting adjustments, it is recommended to write down the customer’s settings and change the settings to the original settings after adjustments have been completed. Power off and on the unit. Set CHARA SEL on the HOME page of the function menu to ON. PDW-HD1550...
  • Page 242 Adjustment point (A20 : VPR VR) Specification COMPOSITE OUTPUT 1 VIDEO OUT LEVEL A = 714 ±7 mV Set “F1: INT SG” on the P1 INPUT page of the function menu to ON to change HD SDI to SG. (Default: 75% color bars) PDW-HD1550...
  • Page 243 To load the pre-adjustment data without saving the adjustment data, execute “ALL DATA PREVIOUS.” Exit the maintenance menu. Composite Video Output Adjustment (50 Hz Mode) Set as follows in the setup menu. (For details, refer to the operation manual.) Setup menu Mode ITEM-013 (SYSTEM FREQUENCY SELECT MENU) 50 Hz PDW-HD1550...
  • Page 244 Check that level B of the white signal of COMPOSITE OUTPUT 1 output meets the specification. If level B does not meet the specification, adjust it. Both COMPOSITE OUTPUT 1 and COMPOSITE OUTPUT 2 (SUPER) are modified by “A20 : VPR VR” menu at the same time. 8-10 PDW-HD1550...
  • Page 245 Return “013: SYSTEM FREQUENCY SELECT MENU” setting to the customer’s settings. setup menu mode ITEM-013 (SYSTEM FREQUENCY SELECT MENU) Customer setting Re-set the setup menu and the function menu to the customer settings written down before adjustment. (Refer to “Preparations”) 8-11 PDW-HD1550...

  • Page 246: Audio System Adjustment

    Select the HOME page of the function menu and set the “F5 : MONITOR R” to “CH2”. Channel-1 Adjustment Connect an audio level meter or audio analyzer input to the ANALOG AUDIO OUTPUT 1 connector. Display the maintenance menu. (Refer to 4-1-2.) 8-12 PDW-HD1550...
  • Page 247 Press [F1 (RETURN)] button twice to return to the “A2 : AUDIO/VIDEO/BATTERY” screen. Saving the Data (Saving the adjustment data) Select “A2F : NV-RAM CONTROL”. Execute "SAVE ALL ADJUST DATA" and save the adjustment data. When data has been successfully saved, “Save Complete” appears in the menu screen. 8-13 PDW-HD1550...
  • Page 248 Connect an audio level meter or audio analyzer input to the AUDIO MONITOR L connector. Set the audio signal generator output to 1 kHz, +4 dBu. Select "A271 : INPUT UNITY". Maintenance menu → M1 : ADJUST → A2 : AUDIO/VIDEO/BATTERY → A27 : APR VR → A271 : INPUT UNITY 8-14 PDW-HD1550...
  • Page 249 Select “A2F : NV-RAM CONTROL”. Execute “SAVE ALL ADJUST DATA” and save the adjustment data. When data has been successfully saved, “Save Complete” appears in the menu screen. Return the settings changed in “Preparation” to the previous settings. (Refer to “Preparation”) 8-15 PDW-HD1550...

  • Page 250: Dc In +12 V Adjustment

    A power supply unit that can output 12 V, 10 A or higher • Digital voltmeter Advantest TR6845 or equivalent Preparations Connect a constant-voltage power supply unit and a digital voltmeter to the unit. PDW-HD1550 constant-voltage power supply DC IN 12V Digital voltmeter Turn on the power of the unit and the tools.
  • Page 251 The adjustment is performed automatically and a message “COMPLETE” appears. If AC power or battery is used, a message “FAILURE !!” appears and the adjustment is canceled. DC IN +12V ADJUST FAILURE !! TO MENU : MENU KEY 8-17 PDW-HD1550...

  • Page 253: Spare Parts

    Therefore, specified parts should be used in the case 指定の部品を使ってください。 of replacement. 2.  部品の共通化 2. Standardization of Parts Some repair parts supplied by Sony differ from those ソニーから供給する補修用部品は，セットに使われ used for the unit. These are because of parts common- ているものと異なることがあります。 ality and improvement.

  • Page 254: Exploded Views

    　 3-659-365-22 s SPACER (4X4.5) 　 7-682-264-09 s SCREW +K 4X14 　 7-682-547-09 s SCREW +B 3X6 　 3-673-948-11 s CAP, DUST 　 3-870-105-01 s CAP, REAR 　 3-870-107-01 s LABEL, BATTERY 　 3-987-171-03 s FOOT (FF-004) 4-546-010-01 s PANEL (1550), REAR 　 PDW-HD1550...

  • Page 255: Front

    　 3-870-012-02 s LABEL (HD1500), XDCAM 　 3-870-013-02 s FOAM (FP), SHIELD 　 4-382-854-42 s SCREW (M3X8), P, SW (+) 　 4-460-323-01 s BUTTON (PS) 　 4-544-395-01 s SHEET3 (40X66), RADIATION 　 7-621-759-45 s +PSW, 2.6X6 　 7-621-775-08 s SCREW +B 2.6X3 PDW-HD1550...

  • Page 256: Optical Drive Assembly

    Refer to “Overall (XDD-P210)” PSW3 x 6 PSW3 x 6 Part No. SP Description 　 A-2049-765-A s MOUNTED CIRCUIT BOARD, IF-1240 　 2-640-315-02 o SCREW (M2X5), SMALL, +P, SW 　 4-116-574-01 s TAPE (LED) 　 7-682-947-01 s SCREW +PSW 3X6 PDW-HD1550...

  • Page 257: Control Panel-1

    　 2-635-562-31 s SCREW (M1.7) 　 3-791-039-01 s RETAINER, DAIAL,JOG 　 3-870-010-01 s LENS, LED 　 3-870-022-01 s JOG DIAL (HD1500) 　 3-870-023-01 s RING (HD1500), SHUTTLE 　 3-870-037-01 s LENS, SD-LED 　 3-870-038-01 s PACKING, LCD 　 7-621-759-75 s +PSW, 2.6X10 PDW-HD1550...

  • Page 258: Control Panel-2

    　 1-968-971-12 s HARNESS, SUB (FP-SW/HP) 　 3-796-946-03 s TAPE (A) 　 3-870-021-01 s KNOB, AU-VR 　 4-460-325-02 s KNOB, MCD 　 4-546-001-01 s CASE (1550), BOTTOM 　 7-621-759-45 s +PSW, 2.6X6 　 7-621-775-08 s SCREW +B 2.6X3 　 7-628-254-05 s SCREW +PS 2.6X5 PDW-HD1550...

  • Page 259: Power Block

    　 　 7-688-004-11 o W 4, MIDDLE 　 1-960-881-12 o HARNESS, SUB (DC OUT) 　 1-965-723-12 s SUB HARNESS (EXT DC IN) 　 2-067-018-01 s +PS4X6 　 3-682-057-22 s SPACER (SMALL) 　 4-382-854-11 s SCREW (M3X10), P, SW (+) PDW-HD1550...

  • Page 260: Au/Vpr Block

    　 7-621-759-45 s +PSW, 2.6X6 　 7-628-254-05 s SCREW +PS 2.6X5 　 7-682-646-01 s SCREW +PS 3X5 　 7-682-657-01 s SCREW +PS 3X40 　 7-685-134-11 s SCREW +P 2.6X8 TYPE2 NON-SLIT 　 7-685-146-14 s SCREW +P 3X8 TYPE2 NON-SLIT PDW-HD1550...

  • Page 261: Sy Board/Cn-3594 Board

    　 A-2049-462-A s MOUNTED CIRCUIT BOARD, SY-438 　 1-846-544-11 s CABLE, FLEXIBLE FLAT (50 CORE) 　 4-460-305-01 s INSULATING SHEET (CN) 　 7-621-759-45 s +PSW, 2.6X6 　 7-621-775-08 s SCREW +B 2.6X3 　 7-685-134-11 s SCREW +P 2.6X8 TYPE2 NON-SLIT PDW-HD1550...

  • Page 262: Chassis

    　 A-2049-461-A s MOUNTED CIRCUIT BOARD, SW-1655 　 A-2049-467-A s MOUNTED CIRCUIT BOARD, SW-1642 　 1-970-141-11 s HARNESS, SUB (HPR-SW) 　 3-169-099-01 o RAIL, PC BOARD GUIDE 　 4-546-009-01 s GUARD (SW-HPR), HARNESS 　 7-621-759-45 s +PSW, 2.6X6 9-10 PDW-HD1550...

  • Page 263: Enc/Cpu Board

    　 1-500-974-11 s FERRITE CORE 1-787-899-11 s FAN, DC (40 SQUARE) 　 　 1-848-564-11 s LEADWIRE WITHCONNECTOR(HPR-FP) 　 3-281-853-02 s SADDLE, LOCKING EDGE 　 3-686-423-11 s SCREW, FITTING, STATOR 　 6-720-473-01 s IC HMT451S6AFR8A-PBN0 　 7-621-759-45 s +PSW, 2.6X6 9-11 PDW-HD1550...

  • Page 264: Hpr/Dio/Mem Board

    　 A-2049-659-A s MOUNTED CIRCUIT BOARD, HPR-55 　 A-2049-661-A s MOUNTED CIRCUIT BOARD, DIO-100 1002 1003 　 A-2061-615-A s MOUNTED CIRCUIT BOARD, MEM-138A 1004 1-528-174-72 s BATTERY, LITHIUM (CR2032 TYPE) 　 1005 　 4-409-534-01 s SHEET, PS CASE THERMAL 　 7-621-759-45 s +PSW, 2.6X6 9-12 PDW-HD1550...

  • Page 265: Overall (Xdd-P210)

    3001 A-2063-046-A s XDD-P210 (RP) (Package version: Earlier than 1.63) A-2225-800-A s XDD-P210 (XDH-422) (RP) (Package version: 1.63 or later) 3002 3-277-087-01 s DAMPER 3003 4-282-992-01 s SCREW (DIA. 9), STEP 3004 4-283-042-01 s SCREW (M2), SPECIAL HEAD 9-13 PDW-HD1550...

  • Page 266: Frame Assembly-1 (Xdd-P210)

    (RP) 3103 1-855-101-11 s FAN, DC (50 SQUARE) 　 1-884-363-11 s FPC BD-KY 3104 3105 　 2-580-595-01 s SCREW, +PSW M3X12 　 2-640-315-02 o SCREW (M2X5), SMALL, +P, SW 3106 3107 　 4-283-042-01 s SCREW (M2), SPECIAL HEAD 9-14 PDW-HD1550...

  • Page 267: Frame Assembly-2 (Xdd-P210)

    　 A-1830-957-A s FRAME ASSY, FRONT 　 1-884-359-11 s FPC HEAD-A 3203 3204 　 1-884-360-11 s FPC HEAD-B 3205 　 1-884-361-11 s FPC BD-SE1004 3206 　 1-884-362-11 s FPC BD-SE1005 3208 　 4-283-042-01 s SCREW (M2), SPECIAL HEAD 9-15 PDW-HD1550...

  • Page 268: Loader Assembly (Xdd-P210)

    　 X-2581-470-3 s GEAR ASSY, MODE 3305 3306 　 2-640-315-02 o SCREW (M2X5), SMALL, +P, SW 　 3-080-203-01 s SCREW (M2), LOCK ACE, P2 3307 3308 　 3-669-465-01 s WASHER (1.5), STOPPER 3309 　 4-283-042-01 s SCREW (M2), SPECIAL HEAD 9-16 PDW-HD1550...

  • Page 269: Bu Assembly (Xdd-P210)

    A-2218-177-A s HEAD ASSY (XDH-422) (RP) 3411 　 4-283-047-01 s RACK, LEAD Label Color: Light Blue (Package version: 1.63 or later) 3404 A-1837-584-A s MOTOR (450) (RP), SLED (SEEK) 　 7-621-592-10 s SCREW +K 2.6X8 　 　 7-628-000-05 s +PSW 2X6 9-17 PDW-HD1550...

  • Page 270: Supplied Accessories

    9-3. Supplied Accessories Q'ty Part No. SP Description 4-542-272-01 s CD-ROM(1550) 4-542-274-01 s GUIDE, OPERATION 9-18 PDW-HD1550...

  • Page 271: Diagrams

    AC IN POWER +5.0V-STBY P H FAN ALARM OUT P A FAN VCC OUT SW-1642 P H BATTERY +/- S001 H P POWER ON EJECT H F EJECT IN SPEAKER P H H ACDET F H EJECT OUT 10-1 PDW-HD1550...
  • Page 272 HPR DIF SATA0+/-, IC2701 DIF HPR SATA0+/- CN45 COME PCIE TX0/RX0 PCIe SATA HPR DIF SATA1+/-, IC101 EXCHANGE DIF HPR SATA1+/- TX,RX SATA BRIDGE CN700/BD-42 RE-DRIVER HPR DIF USB1 COME USB2 HPR DIF USB0 COME USB3 CN1/BD-42 +12.0V,+5.0V-PD 10-2 PDW-HD1550...
  • Page 273 (LOADING) (SPINDLE/SEEK) Q500,501 IC607 IC502 SHUNT VOLTAGE REF. +3.3V +3.3V VS1,2 IC1,2 GYRO EEPROM FG AMP (INLIM_0) SE-1004 (R_INH) (SH2) (DOWN) SE-1005 (SH3) (SH4) LDR-35 LDR-36 PH1-4 LOADING SEEK SPINDLE (LDR IN SENSE) (LDR POSITION) MOTOR MOTOR MOTOR 10-3 PDW-HD1550...

  • Page 274: Frame Wiring

    CN700 MODULE MEM-138 ENC-158 REMOTE(9P) CN800 CN1300 CN1800 CN1900 CN1902 CN2501 CN2200 CN2300 CN2500 CN101 CN201 CN202 CN301 CN400 CN401 CN500 NATH0 NATH1 ROM-JIG DEBUG DEBUG ITRON ROM-JIG MEMORY ITRON DEBUG KMBC PRAC ISPPAC JTAG DEBUG STICK DEBUG 10-4 PDW-HD1550...
  • Page 276 PDW-HD1550 (SY) Printed in Japan Sony Corporation PDW-HD1550 (CN) E 2018. 8 08 9-878-590-03 © 2014...

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