Zapi DUALACE2 NEW GENERATION User Manual page 4

4.2.4
4.2.5
4.2.6
4.3 Internal connector ................................................................................................... 38
4.4 External devices ..................................................................................................... 38
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
4.4.6
4.4.7
4.4.8
4.4.9
4.4.10
4.4.11
5 INSTALLATION HINTS ..................................................................................................... 50
5.1 Material overview .................................................................................................... 50
5.1.1
5.1.2
5.1.3
5.2 Installation of the hardware ..................................................................................... 51
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
Incremental encoder speed signals......................................................................... 56
Six-step (or UVW) encoder signals ......................................................................... 56
Sinusoidal Motor Speed Sensor Input ..................................................................... 57
5.2.7
5.2.8
5.2.9
5.3 EMC ....................................................................................................................... 59
6 FEATURES ....................................................................................................................... 61
6.1 Operational features ............................................................................................... 61
6.2 Dual traction motor ................................................................................................. 61
6.3 Pump motor ............................................................................................................ 61
6.4 Torque mode .......................................................................................................... 62
6.5 Speed mode ........................................................................................................... 62
6.6 Protection and safety features ................................................................................ 62
6.6.1
6.6.2
7 START-UP HINTS ............................................................................................................. 64
7.1 Check prior to initial power up ................................................................................. 64
7.2 Configuring motor controller for the application ....................................................... 65
7.2.1
7.2.2
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Combi AC configuration (traction + pump) ................................................. 35
Dual BL traction with sin/cos sensor .......................................................... 36
Dual BL traction with Hall sensors ............................................................. 37
Key input ................................................................................................... 38
Digital inputs ............................................................................................. 39
Analog inputs ............................................................................................ 40
Encoder input ............................................................................................ 41
MC output ................................................................................................. 43
EB outputs ................................................................................................ 44
PWM current-controlled output .................................................................. 45
High-side driver ......................................................................................... 47
Motor-temperature measurement .............................................................. 47
Sensor supply ........................................................................................... 48
CAN bus ................................................................................................... 48
Connection cables ..................................................................................... 50
Contactors................................................................................................. 50
Fuses ........................................................................................................ 51
Positioning and cooling of the controller .................................................... 51
Dust and liquid ingress prevention ............................................................ 52
Wirings: power cables ............................................................................... 52
Wirings: CAN bus connections and possible interferences ........................ 52
Wirings: I/O connections ........................................................................... 55
Motor feedback sensor .............................................................................. 56
Connection of Motor temperature sensor .................................................. 58
Connection of main contactor and key switch ............................................ 58
Insulation of the truck frame ...................................................................... 59
Protection features .................................................................................... 62
Safety features .......................................................................................... 63
Main parameters set-up ............................................................................ 65
Set-up additional procedure for AC pump inverter ..................................... 66
AFNZPxxx - DUALACE2 NEW GENERATION - User Manual