Zapi ZAPIMOS HP 350A Manual

Pump motor controller

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COSTRUZIONE APPARECCHIATURE ELETTRONICHE - OLEODINAMICHE - INDUSTRIALI

42028 - POVIGLIO - (R.E.) - Via della Costituzione,32 - ITALIA

Tel. (0522) 960050 (r.a.) - Tlx. 530021 AINDRE I - Fax (0522) 960259

ZAPIMOS

PUMP MO

PUMP MO T T T T T OR CONTR

PUMP MO

350A

OR CONTR

OR CONTR OLLER

OLLER

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Page 1 MENU COSTRUZIONE APPARECCHIATURE ELETTRONICHE - OLEODINAMICHE - INDUSTRIALI COSTRUZIONE APPARECCHIATURE ELETTRONICHE - OLEODINAMICHE - INDUSTRIALI COSTRUZIONE APPARECCHIATURE ELETTRONICHE - OLEODINAMICHE - INDUSTRIALI COSTRUZIONE APPARECCHIATURE ELETTRONICHE - OLEODINAMICHE - INDUSTRIALI COSTRUZIONE APPARECCHIATURE ELETTRONICHE - OLEODINAMICHE - INDUSTRIALI 42028 - POVIGLIO - (R.E.) - Via della Costituzione,32 - ITALIA Tel.
Page 2 MENU Pagina 2...
Page 3 MENU Legend Legend Legend Legend Legend = Forward = Backward = Weakening VMN = Negative motor voltage = Forward speed microswitch = Backward microswitch = Descent microswitch = Rise microswitch = Contactor negative MCL = Horn microswitch MEF = Electric brake switch = Key = Handle microswitch MUM = Dead man microswitch...
Page 4 MENU 1. GENERAL CHARACTERISTICS Specifications Supply Voltage [V] Drop Voltage [mV] Adjustment tools 1.2a Microswitches 1.2b Potentiometer In the 3-wire configuration, the CPOT (C1) useful input signal goes from 0V to 10V. The resistive value of the potentiometer must be between 500 ohm and 10 kohm, as lower values overload the power supply.
Page 5 MENU The procedure for automatic potentiometer signal acquisition is carried out from the console. This makes it possible to adjust the minimum and maximum useful signal in the respective directions. The sequence of procedures is described in the programming console manual. fig.
Page 6 MENU 1.3 PERFORMANCE FEATURES 1.3 PERFORMANCE FEATURES 1.3 PERFORMANCE FEATURES 1.3 PERFORMANCE FEATURES 1.3 PERFORMANCE FEATURES - Optimum sensitivity to low speeds. - Self-diagnosis with indication of the type of anomaly by an optional LED. - Configurable from the console (traction or lifting). - Modification of parameters from the console.
Page 7 - The H2 module must only be supplied using a traction use battery; do not use outputs of straighteners or power suppliers. For special applications, consult the nearest ZAPI service centre. Pagina 7...
Page 8 MENU 3 INSTALLATION 3 INSTALLATION 3 INSTALLATION 3 INSTALLATION 3 INSTALLATION Install the chopper with the base-plate on a flat metallic surface that is clean and unpainted. Apply a light layer of thermo-conductive grease between the two surfaces to permit better heat dissipation.
Page 9 MENU 3.4 LOGIC BOARD CONNECTORS 3.4 LOGIC BOARD CONNECTORS 3.4 LOGIC BOARD CONNECTORS 3.4 LOGIC BOARD CONNECTORS 3.4 LOGIC BOARD CONNECTORS function function function function function description description description description description -LED Alarm LED negative: to be connected to the cathode +LED Alarm LED positive: to be connected to the anode Output current 12mA, for standard type LED...
Page 10 MENU function description 3.5 POWER CONNECTORS 3.5 POWER CONNECTORS 3.5 POWER CONNECTORS 3.5 POWER CONNECTORS 3.5 POWER CONNECTORS Output current sense Battery positive Connected to the power mosfet drain, it supplies a negative to the motor with variable duty cycle -B -B -B -B -B Battery negative Pagina 10...
Page 11 MENU CONTACTORS CONNECTOR DESCRIPTION Connector G (logic board) Wire color Connector Function Pagina 11...
Page 12 MENU MECHANICAL DRAWING Pagina 12...
Page 13 Modification of the parameters, in addition to the configuration of the inputs, is made directly by ZAPI on customer specifications, or the customer may make adjustments himself using the programming console or the mini-console, with which only certain parameters to be modified.
Page 14 MENU 4.1 MODIFYING PARAMETERS USING THE MINI-CONSOLE 4.1 MODIFYING PARAMETERS USING THE MINI-CONSOLE 4.1 MODIFYING PARAMETERS USING THE MINI-CONSOLE 4.1 MODIFYING PARAMETERS USING THE MINI-CONSOLE 4.1 MODIFYING PARAMETERS USING THE MINI-CONSOLE The parameters that can be modified are: Lifting Lifting Lifting Lifting Lifting...
Page 15 MENU PROGRAMMABLE CONSOLLE FUNCTION DESCRIPTION Pagina 15...
Page 16 MENU OPTION AND CHOPPER CONFIGURATION fucntion/pin fucntion/pin fucntion/pin option option option description description description fucntion/pin fucntion/pin option option description description 1) 1) 1) 1) 1) PIN G3 PIN G3 PIN G3 bypass bypass PIN G3 PIN G3 bypass bypass bypass The contactor connected to connector G3 is handled as a bypass, with activation current = 80%Imax., output current = 90%Imax., activation delay=800 msec.
Page 17 MENU PARAMETER MODIFICATIONS PARAMETER MODIFICATIONS PARAMETER MODIFICATIONS PARAMETER MODIFICATIONS PARAMETER MODIFICATIONS The parameters can be modified with the chopper in standby or running. In the latter case, you must return to standby before switching off the chopper so that the modifications are stored in the chopper’s non-volatile memory.
Page 18 MENU TABLE OF MODIFICATIONS SEQUENCE OF SETTINGS FOR LIFTING SEQUENCE OF SETTINGS FOR LIFTING SEQUENCE OF SETTINGS FOR LIFTING SEQUENCE OF SETTINGS FOR LIFTING SEQUENCE OF SETTINGS FOR LIFTING With the machine switched off, connect the programming console and then switch on. If wiring errors or component defects are found, the display shows the manufacturer’s name, programme release, configuration, and hour-metre value.
Page 19 MENU 5 5 5 5 5 DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS Description of the alarms signalled by the diagnostic LED. The alarm code is shown in parentheses. A detailed description is given in the section “DECODING THE ALARMS DISPLAYED ON CONSOLE”. 1 BLINK 1 BLINK 1 BLINK = Logic anomaly (EEPROM DATA KO, EEPROM PAR.
Page 20 MENU 5 ) INCORRECT START INCORRECT START INCORRECT START INCORRECT START INCORRECT START A running request is present on key startup. Possible causes: a) Operator error. b) Request microswitch stuck. 6) 6) 6) 6) 6) I HIGH AT STAND I HIGH AT STAND I HIGH AT STAND I HIGH AT STAND I HIGH AT STAND...
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Page 27 MENU RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS ARTICLE ARTICLE ARTICLE ARTICLE ARTICLE CODE NO. CODE NO. CODE NO. CODE NO. CODE NO. DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION DESCRIPTION E07008 Potentiometer 5 kohm 330 C22000 Microswitch 10A 250V 1-way C16506...
Page 28 MENU MAINTEINANCE Electric contacts should be checked every 3 months. The pedal microswitch should be checked every 3 months. Wires should be checked every 3 months. checked every 3 months. Mechanical movements of the contactors should be checked every 3 months. HECKS SHOULD BE DONE BY SKILLED PERSONNEL ONLY AND ALL SPARE PARTS SHOULD BE ORIGINAL...

Zapi ZAPIMOS HP 350A Manual

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