Checking The Starter Clutch; Checking The Oil Strainer; Assembling The Oil Tank; Installing The Starter Clutch - Yamaha TMAX 2020 Service Manual

EAS30869

CHECKING THE STARTER CLUTCH

1. Check:
• Starter clutch roller
Damage/wear  Replace the starter clutch.
2. Check:
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear  Replace the
defective part(s).
3. Check:
• Starter clutch gear contacting surface
Damage/pitting/wear  Replace the starter
clutch gear.
4. Check:
• Starter clutch operation
a. Install the starter clutch gear "1" onto the
starter clutch "2" and hold the starter clutch.
b. When turning the starter clutch gear coun-
terclockwise "A", the starter clutch and the
starter clutch gear should engage, other-
wise the starter clutch is faulty and must be
replaced.
c. When turning the starter clutch gear clock-
wise "B", it should turn freely, otherwise the
starter clutch is faulty and must be re-
placed.
EAS31439

CHECKING THE OIL STRAINER

1. Check:
• Oil strainer
Damage  Replace.
Contaminants  Clean with solvent.
EAS31440

ASSEMBLING THE OIL TANK

1. Install:
• Bearing
TIP
Seal "a" is adhered only on one side of the bear-
ing. Note the press-in orientation.
GENERATOR AND STARTER CLUTCH
EAS30871

INSTALLING THE STARTER CLUTCH

1. Install:
• Starter clutch
• Starter clutch bolt "1"
TIP
• While holding the generator rotor "2" with the
sheave holder "3", tighten the starter clutch
bolts.
• Do not allow the sheave holder to touch the
projection on the generator rotor.
EAS30872

INSTALLING THE GENERATOR

1. Install:
• Woodruff key
• Generator rotor "1"
• Spacer "2"
• Generator rotor nut "3"
5-53
Starter clutch bolt
32 N·m (3.2 kgf·m, 24 lb·ft)
LOCTITE®
Sheave holder
90890-01701
Primary clutch holder
YS-01880-A
New