Checking The Throttle Body Joints - Yamaha TMAX 2020 Service Manual

Adjusting the throttle body synchronization
1. Adjust:
• Throttle body synchronization
a. Start the engine, warm it up for several min-
utes, and then let it run at the specified en-
gine idling speed.
Engine idling speed
1100–1300 r/min
b. Using the throttle body that has the bypass
air screw "1" with a white paint mark as the
standard, adjust the other throttle bodies by
turning its bypass air screw "2" in or out.
ECA21300
NOTICE
Do not turn the bypass air screw (white paint
mark) of the throttle body that is the stan-
dard. Otherwise, the engine may run roughly
at idle and the throttle bodies may not oper-
ate properly.
TIP
• Turn the bypass air screw using the carburetor
angle driver.
• After each step, rev the engine two or three
times, each time for less than a second, and
check the synchronization again.
• If a bypass air screw was removed, turn the
screw in fully and be sure to synchronize the
throttle bodies.
• If the throttle body synchronization can not be
adjusted using the bypass air screw, clean or
replace the throttle bodies.
• The difference in vacuum pressure between
the throttle bodies should not exceed 1.33 kPa
(10 mmHg).
Carburetor angle driver 2
90890-03173
2
2. Stop the engine and remove the measuring
equipment.
3. Install:
• Intake air pressure sensor hose
• Cap
4. Install:
• Fuel tank
• Footboard
• Rear side cowling assembly
• Side cover
• Fuel tank cover assembly
• Center cover
• Bottom center cowling
• Side panel
• Bottom side cowling
5. Adjust:
• Throttle grip free play
EAS31318

CHECKING THE THROTTLE BODY JOINTS

1. Remove:
• Bottom side cowling
• Side panel
• Bottom center cowling
• Center cover
• Fuel tank cover assembly
• Side cover
• Rear side cowling assembly
• Footboard
• Fuel tank
2. Check:
1
• Throttle body joint
3. Install:
• Fuel tank
• Footboard
• Rear side cowling assembly
• Side cover
• Fuel tank cover assembly
3-10
PERIODIC MAINTENANCE
Refer to "FUEL TANK" on page 7-1.
Refer to "GENERAL CHASSIS (2)" on
page 4-11.
Refer to "GENERAL CHASSIS (1)" on
page 4-1.
Refer to "CHECKING THE THROTTLE
GRIP" on page 3-33.
Throttle grip free play
1.0–3.0 mm (0.04–0.12 in)
Refer to"GENERAL CHASSIS (1)" on
page 4-1.
Refer to "GENERAL CHASSIS (2)" on
page 4-11.
Refer to "FUEL TANK" on page 7-1.
Cracks/damage  Replace.
Refer to "FUEL TANK" on page 7-1.