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OWNER'S MANUAL
TDM900
5PS-28199-E6

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Troubleshooting

   Also See for Yamaha TDM900

   Summary of Contents for Yamaha TDM900

  • Page 1

    OWNER’S MANUAL TDM900 5PS-28199-E6...

  • Page 2

    EAU26944 YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER Type-designation: 5SL-00 is in compliance with following norm(s) or documents: R&TTE Directive(1999/5/EC)

  • Page 3

    Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TDM900. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

  • Page 5

    IMPORTANT MANUAL INFORMATION EAU10200 TDM900 OWNER’S MANUAL ©2007 by Yamaha Motor Co., Ltd. 1st edition, June 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Sidestand ........3-18 Tires ..........6-17 Ignition circuit cut-off system ..3-19 Cast wheels ........6-19 DESCRIPTION ........2-1 Adjusting the clutch lever free Left view ...........2-1 PRE-OPERATION CHECKS ....4-1 play ..........6-20 Right view .........2-2 Pre-operation check list ....

  • Page 7

    TABLE OF CONTENTS Replacing the tail/brake light bulb ..........6-32 Replacing a turn signal light bulb ..........6-33 Replacing the auxiliary light bulb ...6-33 Supporting the motorcycle .....6-34 Front wheel ........6-35 Rear wheel ........6-36 Troubleshooting ......6-38 Troubleshooting charts ....6-39 MOTORCYCLE CARE AND STORAGE ...........7-1 Matte color caution ......7-1 Care ..........7-1...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10281 TIONS. motorist’s blind spot. Many accidents involve inexperi- MOTORCYCLES SINGLE Safe riding enced operators. In fact, many op- TRACK VEHICLES. THEIR SAFE Always make pre-operation erators who have been involved in USE AND OPERATION ARE DEPEN- checks. Careful checks may help accidents do not even have a cur- DENT UPON THE USE OF PROPER prevent an accident.

  • Page 9

    Modifications made to this motorcycle changing lanes. Make sure that single most critical factor in the preven- not approved by Yamaha, or the re- other motorists can see you. tion or reduction of head injuries. moval of original equipment, may ren- The posture of the operator and Always wear an approved helmet.

  • Page 10

    SAFETY INFORMATION been specifically designed for use on front fork area, they must be as Maximum load: this motorcycle. Since Yamaha cannot lightweight as possible and 201 kg (443 lb) test all other accessories that may be should be kept to a minimum.

  • Page 11

    SAFETY INFORMATION Gasoline and exhaust gas Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. Always turn the engine off when Do not park the motorcycle near refueling. a flammable source, (e.g., a ker- Take care not to spill any gaso- osene heater, or near an open...

  • Page 12: Description

    DESCRIPTION EAU10410 Left view 1. Front fork spring preload adjusting bolt (page 3-15) 8. Grab bar 2. Front fork damping adjusting screw (page 3-15) 9. Luggage strap holder (page 3-18) 3. Air filter element (page 6-14) 10. Seat lock (page 3-13) 4.

  • Page 13: Right View

    DESCRIPTION EAU10420 Right view 1. Owner’s tool kit (page 6-1) 9. Brake pedal (page 3-11) 2. Coolant reservoir (page 6-10) 10. Rear brake fluid reservoir (page 6-22) 3. Idle adjusting screw (page 6-15) 4. Front brake fluid reservoir (page 6-22) 5.

  • Page 14: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 3 4 5 1. Clutch lever (page 3-10) 9. Throttle grip (page 6-16) 2. Left handlebar switches (page 3-8) 3. Multi-function display (page 3-7) 4. Main switch/steering lock (page 3-2) 5. Tachometer unit (page 3-5) 6.

  • Page 15: Instrument And Control Functions

    Do not expose any key to exces- the vehicle along with all three keys to sively high temperatures. a Yamaha dealer to have them re-reg- Do not place any key close to istered. Do not use the key with the red magnets (this includes, but not bow for driving.

  • Page 16: Main Switch/steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS as they may cause signal inter- EAU10471 can be started. The key cannot be re- Main switch/steering lock ference. moved. NOTE: OFF ON The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”.

  • Page 17

    INSTRUMENT AND CONTROL FUNCTIONS To lock the steering To unlock the steering EAU33001 (Parking) The steering is locked, and the taillight and auxiliary light are on. The hazard lights and turn signal lights can be turned on, but all other electrical sys- tems are off.

  • Page 18: Indicator And Warning Lights

    2 3 4 5 6 7 8 EAU38600 engine is defective. When this occurs, Oil level warning light have a Yamaha dealer check the 1. Fuel level warning indicator “ ” This warning light comes on when the self-diagnosis system.

  • Page 19: Tachometer Unit

    “ON”. When to monitor the engine speed and keep it Yamaha dealer and have the stan- this occurs, have a Yamaha dealer within the ideal power range.

  • Page 20: Coolant Temperature Gauge

    INSTRUMENT AND CONTROL FUNCTIONS This tachometer unit is equipped with a EAU12181 ECA10020 Coolant temperature gauge clock. CAUTION: To set the clock: Do not operate the engine if it is 1. Push both the “SELECT” and “RE- overheated. SET” buttons for at least two sec- onds.

  • Page 21: Multi-function Display

    INSTRUMENT AND CONTROL FUNCTIONS EAU36611 two tripmeters (which show the fuel reserve tripmeter mode “TRIP F” Multi-function display distance traveled since they were and start counting the distance traveled EWA12311 last set to zero) from that point. In that case, pushing WARNING a fuel reserve tripmeter (which the “SELECT”...

  • Page 22: Anti-theft Alarm (optional)

    If any of those circuits are defective, the odometer/tripmeter will indicate two-digit error code. If the odometer/tripmeter indicates such an error code, note the code num- ber, and then have a Yamaha dealer check the vehicle. 1. Pass switch “ ” ECA11520 CAUTION: 2. Hazard switch “...

  • Page 23

    INSTRUMENT AND CONTROL FUNCTIONS Right position. To cancel the turn signal and the start switch is pushed, but this lights, push the switch in after it has re- does not indicate a malfunction. turned to the center position. EAU12733 Hazard switch “ ”...

  • Page 24: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU26822 Clutch lever Shift pedal Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Clutch lever 1. Shift pedal The clutch lever is located at the left The shift pedal is located on the left handlebar grip.

  • Page 25: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS dial is aligned with the “ ” mark on the EAU12941 EAU13090 Brake pedal Fuel tank cap brake lever. 1. Brake pedal 1. Fuel tank cap lock cover 2. Unlock. The brake pedal is on the right side of To open the fuel tank cap the motorcycle.

  • Page 26: Fuel

    Do not overfill the fuel tank, oth- erwise it may overflow when the Your Yamaha engine has been de- fuel warms up and expands. signed to use regular unleaded gaso- Avoid spilling fuel on the hot en- line with a research octane number of gine.

  • Page 27: Fuel Tank Breather Hose

    INSTRUMENT AND CONTROL FUNCTIONS EAU13412 EAU13442 EAU13861 Fuel tank breather hose Catalytic converters Seat This vehicle is equipped with catalytic converters in the exhaust system. To remove the seat Insert the key into the seat lock, turn it EWA10860 WARNING counterclockwise, and then pull the The exhaust system is hot after op- seat off.

  • Page 28: Storage Compartment

    Make sure that the seat is properly se- 3. CYCLELOK bar (optional) cured before riding. This storage compartment is designed to hold an optional genuine Yamaha CYCLELOK. (Other locks may not fit.) When placing a CYCLELOK in the stor- age compartment, securely fasten it with the straps.

  • Page 29: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAU14781 suspension, turn the adjusting bolt on Damping force Adjusting the front fork each fork leg in direction (b). This front fork is equipped with spring preload adjusting bolts and damping force adjusting screws. EWA10180 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result.

  • Page 30: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS EAU15030 thereby harden the suspension, turn NOTE: Adjusting the shock absorber the adjusting ring in direction (a). To de- Make sure that the adjusting screw is assembly crease the spring preload and thereby turned to one of the four settings. This shock absorber assembly is soften the suspension, turn the adjust- equipped with a spring preload adjust-...

  • Page 31

    Always have a Yamaha dealer range. To obtain a precise adjustment, service the shock absorber. it would be advisable to check the num- ber of clicks of each damping force ad- 1.

  • Page 32: Luggage Strap Holders

    Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 3-18...

  • Page 33: Ignition Circuit Cut-off System

    Periodically check the operation of the ignition circuit cut-off system according to the following procedure. EWA10250 WARNING If a malfunction is noted, have a Yamaha dealer check the system be- fore riding. 3-19...

  • Page 34

    5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 35: Pre-operation Checks

    PRE-OPERATION CHECKS EAU15593 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 36: Pre-operation Check List

    Coolant If necessary, add recommended coolant to specified level. 6-10 Check cooling system for leakage. Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Front brake Replace if necessary. 6-21, 6-22 Check fluid level in reservoir.

  • Page 37

    PAGE Make sure that operation is smooth. Check cable free play. Throttle grip 6-16, 6-26 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 6-25 Lubricate if necessary.

  • Page 38: Operation And Important Riding Points

    Exhaust fumes check the function of the igni- should be on, otherwise have a are poisonous, and inhaling tion circuit cut-off system ac- Yamaha dealer check the electrical cir- them can cause loss of con- cording procedure cuit.

  • Page 39: Shifting

    OPERATION AND IMPORTANT RIDING POINTS EAU16671 the neutral position, do not ECA11040 Shifting CAUTION: coast for long periods of time with the engine off, and do not For maximum engine life, never ac- tow the motorcycle for long dis- celerate hard when the engine is tances.

  • Page 40: Tips For Reducing Fuel Consumption

    Turn the engine off instead of let- Yamaha dealer check the vehi- During this period, prolonged full-throt- ting it idle for an extended length of cle.

  • Page 41: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.

  • Page 42: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU17240 EAU17520 a Yamaha dealer perform it for you. Owner’s tool kit EWA10350 Safety is an obligation of the owner. Pe- WARNING riodic inspection, adjustment and lubri- Modifications approved cation will keep your vehicle in the...

  • Page 43: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)

  • Page 44

    PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Check tread depth and for damage. Replace if necessary. √ √ √ √ √ 10 * Tires Check air pressure. Correct if necessary. √...

  • Page 45

    PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ Engine oil filter element Replace. √ √ √ √ √ Check coolant level and vehicle for coolant leakage. 28 * Cooling system Change.

  • Page 46: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18712 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.

  • Page 47: Checking The Spark Plugs

    3. Remove the screw, and then take such problems yourself. Instead, have the panel off. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits, it should be replaced.

  • Page 48: Engine Oil And Oil Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19831 Specified spark plug: Tightening torque: Engine oil and oil filter NGK/DPR8EA-9 Spark plug: element DENSO/X24EPR-U9 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) The engine oil level should be checked Before installing a spark plug, the spark before each ride.

  • Page 49

    PERIODIC MAINTENANCE AND MINOR REPAIR the oil level. 4. If the engine oil is below the mini- mum level mark, add sufficient oil NOTE: of the recommended type to raise The engine oil should be between the it to the correct level. minimum and maximum level marks.

  • Page 50

    PERIODIC MAINTENANCE AND MINOR REPAIR installing the bolts, then tightening them to the specified torque. Tightening torque: Oil filter element cover bolt: 10 Nm (1.0 m·kgf, 7.2 ft·lbf) NOTE: Make sure that the O-rings are properly seated. 1. Engine oil drain bolt A 1.

  • Page 51: Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR for several minutes while checking EAU20070 Recommended engine oil: Coolant it for oil leakage. If oil is leaking, im- See page 8-1. The coolant level should be checked mediately turn the engine off and Oil quantity: before each ride.

  • Page 52

    PERIODIC MAINTENANCE AND MINOR REPAIR coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. EWA10380 WARNING Never attempt to remove the radiator cap when the engine is hot.

  • Page 53

    PERIODIC MAINTENANCE AND MINOR REPAIR then lift the fuel tank to position it the cap, then turning the reservoir away from the coolant reservoir. upside down. (Do not disconnect the fuel hoses!) 11. Install the coolant reservoir by 5. Place a container under the engine placing it in the original position, to collect the used coolant.

  • Page 54

    If Coolant reservoir capacity (up to the until it reaches the top of the radia- coolant is leaking, have a Yamaha maximum level mark): tor, and then install the radiator dealer check the cooling system.

  • Page 55: Replacing The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU39111 EWA10410 Replacing the air filter element WARNING The air filter element should be re- Make sure that the fuel tank is placed at the intervals specified in the well supported. periodic maintenance and lubrication Do not tilt or pull the fuel tank chart.

  • Page 56: Adjusting The Engine Idling Speed

    If any fuel follows at the intervals specified in the hose is damaged, do not start periodic maintenance and lubrication the engine but have a Yamaha chart. dealer replace the hose, other- The engine should be warm before wise fuel may leak.

  • Page 57: Checking The Throttle Cable Free Play

    The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Idle adjusting screw Engine idling speed: 1100–1200 r/min...

  • Page 58: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU33041 overloaded motorcycle may re- Tire air pressure (measured on cold Tires sult in tire damage, loss of con- tires): To maximize the performance, durabil- trol, or severe injury. Make sure 0–90 kg (0–198 lb): ity, and safe operation of your motorcy- that the total weight of rider, Front:...

  • Page 59

    EWA10900 glass fragments in it, or if the sidewall is WARNING cracked, have a Yamaha dealer re- The front and rear tires should place the tire immediately. be of the same make and de-...

  • Page 60: Cast Wheels

    Size: surfaces until they have been 120/70 ZR18M/C (59W) fore each ride. If any damage is “broken in”. Therefore, it is ad- Manufacturer/model: found, have a Yamaha dealer re- visable before doing METZELER/MEZ4 FRONT place the wheel. Do not attempt...

  • Page 61: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22041 ver free play, turn the adjusting nut NOTE: Adjusting the clutch lever free in direction (b). If the specified clutch lever free play play 6. Tighten the locknut at the clutch le- could be obtained as described above, ver and the crankcase.

  • Page 62: Adjusting The Rear Brake Light Switch

    EAU22270 EAU22390 indicator groove has almost disap- Adjusting the rear brake light Checking the front and rear peared, have a Yamaha dealer replace switch brake pads the brake pads as a set. The front and rear brake pads must be...

  • Page 63: Checking The Brake Fluid Level

    However, if the Observe these precautions: brake fluid level goes down sud- When checking the fluid level, denly, have a Yamaha dealer make sure that the top of the brake check the cause. fluid reservoir is level.

  • Page 64: Changing The Brake Fluid

    EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.

  • Page 65

    PERIODIC MAINTENANCE AND MINOR REPAIR swingarm in direction (a). To loos- Tightening torque: en the drive chain, turn the adjust- Axle nut: ing bolt on each side of the 150 Nm (15.0 m·kgf, 108.5 ft·lbf) swingarm in direction (b), and then Brake caliper bracket bolt: 40 Nm (4.0 m·kgf, 29 ft·lbf) push the rear wheel forward.

  • Page 66: Cleaning And Lubricating The Drive Chain

    If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. ECA10581 CAUTION: Recommended lubricant: Engine oil...

  • Page 67: Checking And Lubricating The Throttle Grip And Cable

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23133 EAU23142 Checking and lubricating the Checking and lubricating the Checking and lubricating the throttle grip and cable brake and shift pedals brake and clutch levers The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.

  • Page 68: Checking And Lubricating The Sidestand

    2. While applying the front brake, If the sidestand does not move up push down hard on the handlebars and down smoothly, have a Yamaha several times to check if the front dealer check or repair it. fork compresses and rebounds smoothly.

  • Page 69: Checking The Steering

    If any damage is found or the front fork does not operate smoothly, Securely support the vehicle so that have a Yamaha dealer check or re- there is no danger of it falling over. pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.

  • Page 70: Checking The Wheel Bearings

    If there is play in the wheel working near batteries. In case hub or if the wheel does not turn of contact, administer the fol- smoothly, have a Yamaha dealer check lowing FIRST AID. the wheel bearings. EXTERNAL: Flush with plenty of water.

  • Page 71: Replacing The Fuses

    To charge the battery battery, a special (constant-volt- EAU23624 Replacing the fuses Have a Yamaha dealer charge the bat- age) battery charger is required. tery as soon as possible if it seems to Using a conventional battery have discharged. Keep in mind that the charger will damage the battery.

  • Page 72: Replacing A Headlight Bulb

    4. If the fuse immediately blows EAU23750 Replacing a headlight bulb amperage. again, have a Yamaha dealer This model is equipped with two quartz check the electrical system. Specified fuses: bulb headlights. If a headlight bulb Main fuse: burns out, replace it as follows.

  • Page 73: Replacing The Tail/brake Light Bulb

    5. Install the socket (together with the Do not touch the glass part of the 5. Have a Yamaha dealer adjust the bulb) by turning it clockwise. headlight bulb to keep it free from headlight beam if necessary.

  • Page 74: Replacing A Turn Signal Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24202 EAU38900 Replacing a turn signal light Replacing the auxiliary light bulb bulb 1. Remove the turn signal light lens 1. Remove the auxiliary light lens by by removing the screw. removing the screws. 1. Turn signal light bulb 3.

  • Page 75: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 frame in front of the rear wheel or under Supporting the motorcycle each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right.

  • Page 76: Front Wheel

    3. Lower the front wheel so that it is 5. Remove the brake calipers by re- WARNING on the ground. moving the bolts. It is advisable to have a Yamaha 4. Install the brake calipers by install- dealer service the wheel. ing the bolts. Securely support the motorcy-...

  • Page 77: Rear Wheel

    Rear wheel fork operation. EAU25330 To remove the rear wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcy- cle so that there is no danger of 1. Axle nut it falling over.

  • Page 78

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Lift the rear wheel off the ground remove the wheel. torques. according to the procedure on ECA11510 CAUTION: Tightening torques: page 6-34. Axle nut: Do not apply the brake after the 4. Remove the axle nut. 150 Nm (15.0 m·kgf, 108.5 ft·lbf) wheel has been removed together 5.

  • Page 79: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.

  • Page 80: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

  • Page 81

    Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 82: Motorcycle Care And Storage

    Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10771 CAUTION: advice on what products to use be- used.

  • Page 83

    MOTORCYCLE CARE AND STORAGE contact with strong or abrasive washing. ECA10790 cleaning products, solvent or CAUTION: thinner, fuel (gasoline), rust re- Do not use warm water since it in- After normal use movers or inhibitors, brake flu- creases the corrosive action of the Remove dirt with warm water, a mild id, antifreeze or electrolyte.

  • Page 84: Storage

    7. Wax all painted surfaces. NOTE: against dust with a porous cover. 8. Let the motorcycle dry completely Consult a Yamaha dealer for advice on ECA10810 before storing or covering it. CAUTION: what products to use.

  • Page 85

    MOTORCYCLE CARE AND STORAGE fuel from deteriorating. pivoting points of all levers and 3. Perform the following steps to pro- pedals as well as of the sidestand/ tect the cylinders, piston rings, etc. centerstand. from corrosion. 5. Check and, if necessary, correct a.

  • Page 86: Specifications

    SPECIFICATIONS EAU2633K Lubrication system: Air filter: Dry sump Air filter element: Engine oil: Dimensions: Oil-coated paper element Type: Fuel: Overall length: SAE10W30, SAE10W40, SAE15W40, 2180 mm (85.8 in) Recommended fuel: SAE20W40 or SAE20W50 Overall width: Regular unleaded gasoline only 800 mm (31.5 in) Fuel tank capacity: Overall height: 20.0 L (5.28 US gal) (4.40 Imp.gal)

  • Page 87

    SPECIFICATIONS Secondary reduction ratio: Manufacturer/model: Rear: 42/16 (2.625) DUNLOP/D220FSTJ 250 kPa (36 psi) (2.50 kgf/cm Transmission type: Rear tire: Front wheel: Constant mesh 6-speed Type: Wheel type: Operation: Tubeless Cast wheel Left foot operation Size: Rim size: Gear ratio: 160/60 ZR17M/C (69W) 18M/C x MT3.50 1st: Manufacturer/model:...

  • Page 88

    SPECIFICATIONS Rear suspension: Neutral indicator light: 14 V, 1.2 W × 1 Type: High beam indicator light: Swingarm (link suspension) 14 V, 1.4 W × 1 Spring/shock absorber type: Oil level warning light: Coil spring/gas-oil damper Wheel travel: Turn signal indicator light: 133.0 mm (5.24 in) 14 V, 1.2 W ×...

  • Page 89: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.

  • Page 90

    1. Model label The model label is affixed to the frame under the seat. (See page 3-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.

  • Page 91

    INDEX Air filter element, replacing ......6-14 Front and rear brake pads, checking..6-21 Oil level warning light ........ 3-4 Anti-theft alarm (optional) ......3-8 Front fork, adjusting......... 3-15 Auxiliary light bulb, replacing ....6-33 Front fork, checking......... 6-27 Parking ............5-4 Fuel ............3-12 Part locations ..........

  • Page 92

    INDEX Tires ............6-17 Tool kit ............6-1 Troubleshooting ........6-38 Troubleshooting charts ......6-39 Turn signal indicator lights ......3-4 Turn signal light bulb, replacing ....6-33 Turn signal switch ........3-9 Valve clearance ........6-16 Vehicle identification number ....9-1 Wheel bearings, checking.......

  • Page 94

    YAMAHA MOTOR CO., LTD. YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED ON RECYCLED PAPER PRINTED IN JAPAN PRINTED IN JAPAN 2007.7–0.2×1 ! 2007.7–0.2×1 !

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